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CN218365680U - Mixing apparatus is used in steel fiber concrete preparation - Google Patents

Mixing apparatus is used in steel fiber concrete preparation Download PDF

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Publication number
CN218365680U
CN218365680U CN202222036414.2U CN202222036414U CN218365680U CN 218365680 U CN218365680 U CN 218365680U CN 202222036414 U CN202222036414 U CN 202222036414U CN 218365680 U CN218365680 U CN 218365680U
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steel fiber
thrower
throwing
accelerated
horizontal
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严建军
李瑞峰
张青瑞
高永坡
赵聪杰
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Heilongjiang Changling Building Materials Technology Co ltd
Third Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
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Heilongjiang Changling Building Materials Technology Co ltd
Third Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
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Abstract

本实用新型公开了一种钢纤维混凝土制备用混合设备,包括带式输送机及钢纤维乱向添加器,带式输送机的输送带上方固定设有支撑架,钢纤维乱向添加器固定设置在支撑架上,且包括依次连通设置的入料漏斗、螺旋输送机、水平分布转接管、加速外抛器及出料罩,其中,螺旋输送机包括螺旋叶片,水平分布转接管用于使钢纤维水平分散并滑入加速外抛器内,加速外抛器内置一个水平的抛料滚筒,抛料滚筒通过抛料动力源驱动旋转,且周面上交错设置多排扫料凸起,出料罩设置有向下的出料口及面向加速外抛器抛料方向的阻隔板。本实用新型属于混凝土制备设备领域,与现有技术相比的优点在于:可提高钢纤维的乱向分布程度。

Figure 202222036414

The utility model discloses a mixing equipment for steel fiber concrete preparation, which comprises a belt conveyor and a steel fiber random adder, a support frame is fixed above the conveyor belt of the belt conveyor, and the steel fiber random adder is fixedly arranged On the support frame, it includes a feeding hopper, a screw conveyor, a horizontal distribution transfer pipe, an accelerated external thrower and a discharge cover that are connected in sequence, wherein the screw conveyor includes a spiral blade, and the horizontal distribution transfer The fibers are dispersed horizontally and slide into the accelerated outer thrower. The accelerated outer thrower has a built-in horizontal throwing drum. The throwing drum is driven to rotate by the throwing power source, and multiple rows of sweeping protrusions are arranged staggered on the peripheral surface. The cover is provided with a downward discharge port and a baffle plate facing the throwing direction of the accelerated outer thrower. The utility model belongs to the field of concrete preparation equipment. Compared with the prior art, the utility model has the advantage that the random distribution degree of steel fibers can be improved.

Figure 202222036414

Description

一种钢纤维混凝土制备用混合设备A kind of mixing equipment for steel fiber concrete preparation

技术领域technical field

本实用新型涉及混凝土制备设备领域,具体是指一种钢纤维混凝土制备用混合设备。The utility model relates to the field of concrete preparation equipment, in particular to a mixing equipment for steel fiber concrete preparation.

背景技术Background technique

钢纤维混凝土是在普通混凝土中掺入乱向分布的短钢纤维所形成的一种新型的多相复合材料。目前对于钢纤维混凝土的制备仅仅是在普通的混凝土输送搅拌线上增加一个可持续排放钢纤维的出料管,使钢纤维可分批或持续落在混凝土砂石物料上最终进行混合。发明人认为对于钢纤维混凝土的质量来说,基体强度(fm),纤维的长径比(钢纤维长度l与直径d的比值,即I/d),纤维的体积率(钢纤维混凝土中钢纤维所占体积百分数),纤维与基体间的粘结强度(τ),以及纤维在基体中的分布和取向(η)的影响。其中在这些参数中,现有的钢纤维的添加显然不能达到乱向分布的要求。目前的添加方法会使钢纤维同向堆叠,这样会影响最终钢纤维混凝土的质量。因此发明人提出一种钢纤维混凝土制备用混合设备,能够提高钢纤维的乱向分布程度,并且易于在现有设备上进行安装。Steel fiber reinforced concrete is a new type of multiphase composite material formed by mixing random distributed short steel fibers into ordinary concrete. At present, the preparation of steel fiber concrete is only to add a discharge pipe for continuous discharge of steel fibers on the ordinary concrete conveying and mixing line, so that the steel fibers can fall on the concrete sand and gravel materials in batches or continuously for final mixing. The inventor thinks that for the quality of steel fiber reinforced concrete, the matrix strength (fm), the aspect ratio of fiber (the ratio of steel fiber length l and diameter d, i.e. I/d), the volume ratio of fiber (steel in steel fiber reinforced concrete The volume percentage of fibers), the bond strength between fibers and the matrix (τ), and the distribution and orientation of fibers in the matrix (η). Among these parameters, the addition of existing steel fibers obviously cannot meet the requirements of random distribution. The current method of addition causes the steel fibers to stack in the same direction, which affects the quality of the final steel fiber reinforced concrete. Therefore, the inventor proposes a mixing equipment for preparing steel fiber concrete, which can improve the degree of random distribution of steel fibers and is easy to install on existing equipment.

发明内容Contents of the invention

本实用新型要解决的技术问题是克服以上技术缺陷,提供一种提高钢纤维的乱向分布程度的钢纤维混凝土制备用混合设备。The technical problem to be solved by the utility model is to overcome the above technical defects and provide a mixing equipment for preparing steel fiber concrete that improves the degree of random distribution of steel fibers.

本设计提出一种钢纤维混凝土制备用混合设备,包括带式输送机及钢纤维乱向添加器,所述带式输送机的输送带上方固定设有支撑架,所述钢纤维乱向添加器固定设置在所述支撑架上,且包括依次连通设置的入料漏斗、螺旋输送机、水平分布转接管、加速外抛器及出料罩,其中,所述螺旋输送机包括用于将钢纤维从入料漏斗输送至水平分布器的螺旋叶片,所述水平分布转接管用于使钢纤维水平分散并滑入加速外抛器内,所述加速外抛器内置一个水平的抛料滚筒,所述抛料滚筒通过抛料动力源驱动旋转,且周面上交错设置多排扫料凸起,所述出料罩设置有向下的出料口及面向加速外抛器抛料方向的阻隔板。This design proposes a mixing equipment for steel fiber concrete preparation, including a belt conveyor and a steel fiber random adder, a support frame is fixed above the conveyor belt of the belt conveyor, and the steel fiber random adder It is fixedly arranged on the support frame, and includes a feeding funnel, a screw conveyor, a horizontal distribution transfer pipe, an accelerated external thrower and a discharge cover arranged sequentially, wherein the screw conveyor includes a The spiral blade is transported from the feeding hopper to the horizontal distributor, and the horizontal distribution transfer pipe is used to disperse the steel fiber horizontally and slide it into the accelerated external thrower. The accelerated external thrower has a built-in horizontal throwing drum. The throwing drum is driven to rotate by the throwing power source, and multiple rows of sweeping protrusions are arranged staggeredly on the peripheral surface, and the discharge cover is provided with a downward discharge port and a barrier plate facing the direction of the accelerated outer thrower. .

进一步地,所述水平分布转接管包括连通的圆管段及矩形管段,其中,所述圆管段与所述螺旋输送机连接,所述矩形管段与所述加速外抛器连接,且长边和所述抛料滚筒的轴向水平。Further, the horizontal distribution transition pipe includes a connected circular pipe section and a rectangular pipe section, wherein the circular pipe section is connected to the screw conveyor, the rectangular pipe section is connected to the accelerated external thrower, and the long side and the Describe the axial level of the throwing drum.

进一步地,所述矩形管段的水平位置低于所述圆管段的水平位置。Further, the horizontal position of the rectangular pipe section is lower than that of the circular pipe section.

进一步地,所述阻隔板垂直于所述抛料滚筒的旋转切线方向。Further, the barrier plate is perpendicular to the tangential direction of rotation of the throwing drum.

进一步地,所述螺旋叶片的轴向平行于所述输送带的上表面。Further, the axial direction of the helical blade is parallel to the upper surface of the conveyor belt.

进一步地,所述扫料凸起的推料面为凹陷面。Further, the pushing surface of the sweeping protrusion is a concave surface.

采用上述结构后,本实用新型和现有技术相比所具有的优点是:本方案在带式输送机的基础上增加钢纤维乱向添加器,钢纤维乱向添加器通过螺旋输送机进行物料的持续定量输送,并且通过水平分布转接管来提高水平方向的均匀度,最后通过加速外抛器向外抛出,使钢纤维碰撞或旋转下落,并且分散落入砂石物料上实现混合添加,本方案能够提高钢纤维在混凝土内的乱向分布程度,从而提高生产质量。After the above-mentioned structure is adopted, the utility model has the advantages compared with the prior art: this scheme adds a steel fiber random adder on the basis of the belt conveyor, and the steel fiber random adder carries out material feeding through the screw conveyor. The continuous quantitative delivery, and the horizontal distribution of the transfer pipe is used to improve the uniformity in the horizontal direction. Finally, the outer thrower is thrown out by accelerating the thrower, so that the steel fibers collide or rotate and fall, and disperse and fall on the sand and gravel materials to achieve mixing and adding. This scheme can improve the degree of random distribution of steel fibers in concrete, thereby improving production quality.

附图说明Description of drawings

图1是本实用新型一种钢纤维混凝土制备用混合设备的主视立体示意图。Fig. 1 is a front perspective schematic diagram of a mixing equipment for preparing steel fiber concrete of the present invention.

图2是本实用新型一种钢纤维混凝土制备用混合设备的后视示意图。Fig. 2 is a rear view schematic diagram of a mixing equipment for preparing steel fiber concrete of the present invention.

图3是本实用新型一种钢纤维混凝土制备用混合设备的钢纤维乱向添加器俯视示意图。Fig. 3 is a schematic top view of a steel fiber random adder of a mixing equipment for preparing steel fiber concrete according to the utility model.

图4是本实用新型一种钢纤维混凝土制备用混合设备的钢纤维乱向添加器内部结构示意图。Fig. 4 is a schematic diagram of the internal structure of a steel fiber random adder of a mixing equipment for preparing steel fiber concrete according to the present invention.

图5是本实用新型一种钢纤维混凝土制备用混合设备的抛料滚筒立体示意图。Fig. 5 is a three-dimensional schematic diagram of a throwing drum of a mixing equipment for preparing steel fiber concrete according to the present invention.

如图所示:1、带式输送机,2、钢纤维乱向添加器,3、支撑架,4、输送带,5、入料漏斗,6、螺旋输送机,7、水平分布转接管,8、加速外抛器,9、出料罩,10、机架,11、螺旋叶片,12、抛料滚筒,13、抛料动力源,14、扫料凸起,15、出料口,16、阻隔板,17、圆管段,18、矩形管段,19、混合出口,20、砂石进入口,21、第一外壳,22、输送动力源,23、第二外壳。As shown in the figure: 1. Belt conveyor, 2. Steel fiber random adder, 3. Support frame, 4. Conveyor belt, 5. Feeding funnel, 6. Screw conveyor, 7. Horizontal distribution transfer pipe, 8. Accelerated external thrower, 9. Discharge cover, 10. Rack, 11. Spiral blade, 12. Throwing drum, 13. Throwing power source, 14. Sweeping protrusion, 15. Discharge port, 16 , barrier plate, 17, circular pipe section, 18, rectangular pipe section, 19, mixing outlet, 20, gravel inlet, 21, first shell, 22, transmission power source, 23, second shell.

具体实施方式Detailed ways

以下所述仅为本实用新型的较佳实施例,并不因此而限定本实用新型的保护范围,下面结合附图和实施例对本实用新型进一步说明。The following descriptions are only preferred embodiments of the utility model, and do not limit the scope of protection of the utility model. The utility model will be further described below in conjunction with the accompanying drawings and embodiments.

实施例1,见图1-5所示:Embodiment 1, as shown in Figure 1-5:

本实施例提出一种钢纤维混凝土制备用混合设备,包括带式输送机1及钢纤维乱向添加器2。This embodiment proposes a mixing equipment for preparing steel fiber concrete, which includes a belt conveyor 1 and a steel fiber random adder 2 .

其中,所述带式输送机1为现有混凝土生产线常用设备,参见图1、2,砂石带式输送机1包括机架10,所述机架10上设有倾斜的输送带4,其中处于较低位置的部位设有砂石进入口20、位于较高位置的部位设有混合出口19,而在机架10的中部固定设有支撑架3,所述钢纤维乱向添加器2固定设置在所述支撑架3上。Wherein, described belt conveyor 1 is common equipment of existing concrete production line, referring to Fig. 1, 2, gravel belt conveyor 1 comprises frame 10, and described frame 10 is provided with inclined conveyer belt 4, wherein A gravel inlet 20 is provided at a lower position, a mixing outlet 19 is provided at a higher position, and a support frame 3 is fixed in the middle of the frame 10, and the steel fiber is fixed to the adder 2 randomly. Set on the support frame 3.

所述钢纤维乱向添加器2能够将钢纤维持续或间隔地以乱向形式向外排出。其依次连通设置的入料漏斗5、螺旋输送机6、水平分布转接管7、加速外抛器8及出料罩9。其中,参见图3、4,所述螺旋输送机6包括第一外壳21及螺旋叶片11。所述第一外壳21与固定架固定连接,其前端向上固定连通入料漏斗5、后端连通水平分布转接管7。在第一外壳21内,枢转地设置一个或多个所述螺旋叶片11,螺旋叶片11通过设置在前端的输送动力源22进行驱动,这样就能够通过控制输送动力源22的转速控制钢纤维排料的速度。并且所述螺旋叶片11的轴向平行于所述输送带4的上表面,这就可以防止物料自动从螺旋输送机6内滑出。The steel fiber random adder 2 can continuously or intermittently discharge the steel fibers in a random direction. It is sequentially connected with the provided feeding funnel 5, screw conveyor 6, horizontal distribution transfer pipe 7, accelerated external thrower 8 and discharge cover 9. Wherein, referring to FIGS. 3 and 4 , the screw conveyor 6 includes a first shell 21 and a screw blade 11 . The first shell 21 is fixedly connected with the fixing frame, its front end is fixedly connected to the feeding funnel 5 upwards, and its rear end is connected to the horizontal distribution transfer pipe 7 . In the first shell 21, one or more said helical blades 11 are pivotally arranged, and the helical blades 11 are driven by the conveying power source 22 arranged at the front end, so that the steel fiber can be controlled by controlling the rotating speed of the conveying power source 22 The speed of discharge. And the axial direction of the screw blade 11 is parallel to the upper surface of the conveyor belt 4, which can prevent the material from sliding out of the screw conveyor 6 automatically.

所述水平分布转接管7包括连通的圆管段17及矩形管段18。其中,所述圆管段17与所述螺旋输送机6连接,所述矩形管段18与所述加速外抛器8连接,并且所述矩形管段18的水平位置低于所述圆管段17的水平位置。这样在进行使用时,钢纤维从圆管段17进入矩形管段18时,会在水平方向进行分散并滑入加速外抛器8内,由于砂石也是平铺在输送带4上的,因此可以提高钢纤维在水平方向的分布均匀度。The horizontal distribution transition pipe 7 includes a connected circular pipe section 17 and a rectangular pipe section 18 . Wherein, the circular pipe section 17 is connected with the screw conveyor 6, the rectangular pipe section 18 is connected with the accelerated external thrower 8, and the horizontal position of the rectangular pipe section 18 is lower than the horizontal position of the circular pipe section 17 . When using like this, when steel fiber enters rectangular pipe section 18 from circular pipe section 17, it can be dispersed in the horizontal direction and slides in the accelerated outer throwing device 8, because sand and gravel are also tiled on the conveyor belt 4, so it can improve The distribution uniformity of steel fibers in the horizontal direction.

参见图4、5,所述加速外抛器8包括第二外壳23及抛料滚筒12,所述第二外壳23前侧与所述水平分布转接管7连通,后侧设置出口。所述抛料滚筒12呈水平枢转安装在第二外壳23内,在第二外壳23的外侧固定设置抛料动力源13来驱动抛料滚筒12旋转。所述抛料滚筒12周面上交错设置多排扫料凸起14,扫料凸起14能够拂扫第二外壳23内,并将钢纤维从出料口15出抛出,从而达到抛料效果。为了加强抛料均匀度和抛料量,设计成多排交错并且所述扫料凸起14的推料面为凹陷面。Referring to Figures 4 and 5, the accelerated external thrower 8 includes a second shell 23 and a throwing drum 12. The front side of the second shell 23 communicates with the horizontal distribution transfer pipe 7, and the rear side is provided with an outlet. The throwing drum 12 is horizontally pivotally installed in the second shell 23 , and a throwing power source 13 is fixedly arranged outside the second shell 23 to drive the throwing drum 12 to rotate. A plurality of rows of sweeping protrusions 14 are staggeredly arranged on the peripheral surface of the throwing drum 12, and the sweeping protrusions 14 can sweep the inside of the second shell 23, and throw the steel fibers out from the discharge port 15, thereby achieving the goal of throwing materials. Effect. In order to enhance the throwing uniformity and throwing amount, it is designed to be multi-row staggered and the pushing surface of the sweeping protrusion 14 is a concave surface.

所述出料罩9控制乱向抛出的钢纤维的下落方向,因此设置有向下的出料口15,并且为了增加钢纤维的乱向分布程度,在面向加速外抛器8抛料的方向设置阻隔板16,阻隔板16垂直于所述抛料滚筒12的旋转切线方向,因此钢纤维会碰撞阻隔板16并且无序下落。The discharge cover 9 controls the falling direction of the steel fibers that are thrown randomly, so it is provided with a downward discharge port 15, and in order to increase the random distribution of the steel fibers, it is facing the acceleration of the external thrower 8. A barrier plate 16 is arranged in the direction, and the barrier plate 16 is perpendicular to the rotation tangent direction of the throwing drum 12, so the steel fibers will collide with the barrier plate 16 and fall in disorder.

具体使用时,通过入料漏斗5存储钢纤维,通过输送带4来输送混凝土砂石。在进行钢纤维添加时,通过螺旋输送机6来控制钢纤维的排出量和排出速率,使其符合钢纤维混凝土弯拉强度设计值。在进行填料混合时,通过输送抛料滚筒12的旋转抛出钢纤维,使其在落入输送带4时保持乱向,尽可能少地减小堆叠,从而提高了混凝土的质量。During specific use, the steel fibers are stored through the feeding funnel 5, and the concrete gravel is transported through the conveyor belt 4. When adding steel fibers, the discharge amount and discharge rate of steel fibers are controlled by the screw conveyor 6 so that they meet the design value of the bending and tensile strength of steel fiber concrete. When the filler is mixed, the steel fiber is thrown out by the rotation of the conveying throwing drum 12, so that it keeps chaotic when it falls into the conveyor belt 4, and the stacking is reduced as little as possible, thereby improving the quality of the concrete.

以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The utility model and its implementation have been described above. This description is not restrictive. What is shown in the drawings is only one implementation of the utility model, and the actual structure is not limited thereto. All in all, if a person of ordinary skill in the art is inspired by it, without departing from the purpose of the utility model, without creatively designing a structural method and embodiment similar to the technical solution, it shall be protected by the utility model scope.

Claims (6)

1.一种钢纤维混凝土制备用混合设备,其特征在于:包括带式输送机(1)及钢纤维乱向添加器(2),所述带式输送机(1)的输送带(4)上方固定设有支撑架(3),所述钢纤维乱向添加器(2)固定设置在所述支撑架(3)上,且包括依次连通设置的入料漏斗(5)、螺旋输送机(6)、水平分布转接管(7)、加速外抛器(8)及出料罩(9),其中,所述螺旋输送机(6)包括用于将钢纤维从入料漏斗(5)输送至水平分布器的螺旋叶片(11),所述水平分布转接管(7)用于使钢纤维水平分散并滑入加速外抛器(8)内,所述加速外抛器(8)内置一个水平的抛料滚筒(12),所述抛料滚筒(12)通过抛料动力源(13)驱动旋转,且周面上交错设置多排扫料凸起(14),所述出料罩(9)设置有向下的出料口(15)及面向加速外抛器(8)抛料方向的阻隔板(16)。1. A kind of mixing equipment for steel fiber concrete preparation, it is characterized in that: comprise belt conveyor (1) and steel fiber random to adder (2), the conveyer belt (4) of described belt conveyor (1) A support frame (3) is fixed above, and the steel fiber chaotic adder (2) is fixedly arranged on the support frame (3), and includes a feeding funnel (5), a screw conveyor ( 6), the horizontal distribution transfer pipe (7), the accelerated external thrower (8) and the discharge cover (9), wherein the screw conveyor (6) comprises To the spiral blade (11) of the horizontal distributor, the horizontal distribution transition pipe (7) is used to disperse the steel fiber horizontally and slide into the accelerated external thrower (8), and the accelerated external thrower (8) has a built-in A horizontal throwing drum (12), the throwing drum (12) is driven to rotate by a throwing power source (13), and a plurality of rows of sweeping protrusions (14) are staggeredly arranged on the peripheral surface, and the discharge cover ( 9) A downward discharge port (15) and a barrier plate (16) facing the throwing direction of the accelerated outer thrower (8) are provided. 2.根据权利要求1所述的一种钢纤维混凝土制备用混合设备,其特征在于:所述水平分布转接管(7)包括连通的圆管段(17)及矩形管段(18),其中,所述圆管段(17)与所述螺旋输送机(6)连接,所述矩形管段(18)与所述加速外抛器(8)连接,且长边和所述抛料滚筒(12)的轴向水平。2. A kind of mixing equipment for steel fiber concrete preparation according to claim 1, characterized in that: the horizontal distribution transfer pipe (7) comprises a connected circular pipe section (17) and a rectangular pipe section (18), wherein the The circular pipe section (17) is connected with the screw conveyor (6), the rectangular pipe section (18) is connected with the accelerated external thrower (8), and the long side and the shaft of the throwing drum (12) to the level. 3.根据权利要求2所述的一种钢纤维混凝土制备用混合设备,其特征在于:所述矩形管段(18)的水平位置低于所述圆管段(17)的水平位置。3. The mixing equipment for preparing steel fiber concrete according to claim 2, characterized in that: the horizontal position of the rectangular pipe section (18) is lower than the horizontal position of the circular pipe section (17). 4.根据权利要求1所述的一种钢纤维混凝土制备用混合设备,其特征在于:所述阻隔板(16)垂直于所述抛料滚筒(12)的旋转切线方向。4 . The mixing equipment for steel fiber concrete preparation according to claim 1 , characterized in that: the barrier plate ( 16 ) is perpendicular to the tangential direction of rotation of the throwing drum ( 12 ). 5.根据权利要求1所述的一种钢纤维混凝土制备用混合设备,其特征在于:所述螺旋叶片(11)的轴向平行于所述输送带(4)的上表面。5. The mixing equipment for preparing steel fiber concrete according to claim 1, characterized in that: the axial direction of the spiral blade (11) is parallel to the upper surface of the conveyor belt (4). 6.根据权利要求1所述的一种钢纤维混凝土制备用混合设备,其特征在于:所述扫料凸起(14)的推料面为凹陷面。6. The mixing equipment for preparing steel fiber concrete according to claim 1, characterized in that: the pushing surface of the sweeping protrusion (14) is a concave surface.
CN202222036414.2U 2022-08-03 2022-08-03 Mixing apparatus is used in steel fiber concrete preparation Expired - Fee Related CN218365680U (en)

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