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CN218325833U - A sealing device for preventing emulsion from entering bearing housing of tension measuring roller - Google Patents

A sealing device for preventing emulsion from entering bearing housing of tension measuring roller Download PDF

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Publication number
CN218325833U
CN218325833U CN202222105963.0U CN202222105963U CN218325833U CN 218325833 U CN218325833 U CN 218325833U CN 202222105963 U CN202222105963 U CN 202222105963U CN 218325833 U CN218325833 U CN 218325833U
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emulsion
tension measuring
oil
bearing
cover
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CN202222105963.0U
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柯屹
周毅龙
白群
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Bengang Steel Plates Co Ltd
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Bengang Steel Plates Co Ltd
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Abstract

The utility model relates to a prevent that emulsion from entering into sealing device who surveys roller bearing, including skeleton oil blanket, oil slinger, sealed cowling, emulsion collecting vat, oil slinger fixed connection is on surveying the roller, sealed cowling and bearing frame fixed connection to the cover is outside at the oil slinger, is connected with the skeleton oil blanket between sealed cowling and the oil slinger, sealed cowling be connected with the emulsion collecting vat. The advantages are that: the framework oil seal, the oil slinger and the sealing cover are adopted to form three sealing protections for the tension measuring roller, so that the aim that high-temperature and high-pressure emulsion jet flow and atomized moisture cannot enter the inner cavity of the bearing seat is fulfilled, the bearing lubricating grease is ensured not to be emulsified and failed, the lubricating effect is ensured, and the service lives of the bearing and the tension measuring roller are prolonged.

Description

一种防止乳化液进入测张辊轴承座的密封装置A sealing device for preventing emulsion from entering bearing housing of tension measuring roller

技术领域technical field

本实用新型属于润滑防护领域,尤其涉及一种用于冷连轧机测张辊的润滑密封防护装置。The utility model belongs to the field of lubricating protection, in particular to a lubricating, sealing and protecting device for tension measuring rolls of a cold continuous rolling mill.

背景技术Background technique

在连续冷轧带钢生产中,冷连轧机组的机架间测张辊是机组的重要装备之一,冷连轧机组由多个机架组成,测张辊布置在相邻两个机架之间,见图1。测张辊由辊筒、辊轴、轴承及轴承座组成,轴承座的底部装在底座上,在底座下面设有张力计,工作时,是通过张力计把机架间张力测量反馈到轧机控制系统中的。In the production of continuous cold strip steel, the tension measuring roll between the stands of the cold tandem rolling unit is one of the important equipment of the unit. The cold tandem rolling unit is composed of multiple stands, and the tension measuring rollers are arranged in two adjacent stands Between, see Figure 1. The tension measuring roller is composed of a roller, a roller shaft, a bearing and a bearing seat. The bottom of the bearing seat is installed on the base, and a tensiometer is installed under the base. When working, the tension measurement between the stands is fed back to the rolling mill control through the tensiometer. in the system.

见图2,机组现有测张辊轴承座密封形式为轴径油封加挡水挡圈结构形式,这种冷连轧机架间测张辊在生产过程中存在如下问题:测张辊两侧轴承座因受高温高压乳化液喷射冲刷,乳化液会通过挡圈与轴承座之间空隙沿隔套与轴承座密封之间接触面进入轴承座内部,导致轴承润滑脂乳化失效,使轴承发生磨损、疲劳、断裂、胶合等劣化失效,造成事故停机,每次事故停机更换测张辊最少需要6小时,造成带钢擦划伤约50吨/次。As shown in Figure 2, the sealing form of the bearing housing of the existing tension measuring roller of the unit is a shaft diameter oil seal plus a water retaining ring. The following problems exist in the production process of the tension measuring roller between the cold tandem rolling stands: the bearings on both sides of the tension measuring roller The seat is washed by high-temperature and high-pressure emulsion spray, and the emulsion will enter the interior of the bearing seat through the gap between the retaining ring and the bearing seat along the contact surface between the spacer sleeve and the bearing seat seal, resulting in the emulsification failure of the bearing grease, causing the bearing to wear and tear. Fatigue, fracture, gluing and other deterioration failures lead to accidental downtime. It takes at least 6 hours for each accidental downtime to replace the tension measuring roller, resulting in strip scratches of about 50 tons per time.

因此测张辊平均使用周期仅为2个月作右,影响机组连续生产,且处理故障时间较长,造成设备开动率不足,降低连续机组冷轧带材产品产能。因此,需要一种用于测张辊的密封防护装置。Therefore, the average service life of the tension measuring roller is only about 2 months, which affects the continuous production of the unit, and takes a long time to deal with failures, resulting in insufficient equipment start-up rate and reducing the production capacity of cold-rolled strip products of the continuous unit. Therefore, there is a need for a seal guard for a tension roll.

发明内容Contents of the invention

为克服现有技术的不足,本实用新型的目的是提供一种防止乳化液进入测张辊轴承座的密封装置,解决测张辊轴承因轧机轧制过程中高温高压乳化液喷射液流通过轴颈上的隔套与轴承座密封之间间隙进入轴承座腔体,导致润滑脂乳化失效,影响轴承使用,造成设备事故停机。In order to overcome the deficiencies of the prior art, the purpose of this utility model is to provide a sealing device that prevents the emulsion from entering the bearing seat of the tension measuring roller, and solve the problem that the high temperature and high pressure emulsion sprayed by the bearing of the tension measuring roller passes through the shaft during the rolling process of the rolling mill. The gap between the spacer on the neck and the seal of the bearing seat enters the cavity of the bearing seat, resulting in the failure of the grease emulsification, affecting the use of the bearing, and causing the equipment to shut down in an accident.

为实现上述目的,本实用新型通过以下技术方案实现:In order to achieve the above object, the utility model is realized through the following technical solutions:

一种防止乳化液进入测张辊轴承座的密封装置,包括骨架油封、甩油环、密封罩、乳化液收集槽,甩油环固定连接在测张辊辊轴上,密封罩与轴承座固定连接,并且覆盖在甩油环外部,密封罩与甩油环之间连接有骨架油封,密封罩与乳化液收集槽连接。A sealing device for preventing the emulsion from entering the bearing seat of the tension measuring roller, comprising a skeleton oil seal, an oil throwing ring, a sealing cover, and an emulsion collecting tank, the oil throwing ring is fixedly connected to the roller shaft of the tension measuring roller, and the sealing cover is fixed to the bearing seat connected and covered outside the oil throwing ring, a skeleton oil seal is connected between the sealing cover and the oil throwing ring, and the sealing cover is connected with the emulsion collection tank.

所述的甩油环沿测张辊轴向至少设有一个凹槽,密封罩上设有至少一个与凹槽匹配的凸起,甩油环与密封罩之间形成截面为往复曲折线形的空腔。The oil throwing ring is provided with at least one groove along the axial direction of the tension measuring roller, and the sealing cover is provided with at least one protrusion matching the groove, and a hollow with a reciprocating zigzag linear section is formed between the oil throwing ring and the sealing cover. cavity.

所述的密封罩由相互固定连接的上罩、下罩组成,下罩底部连接有乳化液收集槽。The sealing cover is composed of an upper cover and a lower cover which are fixedly connected with each other, and the bottom of the lower cover is connected with an emulsion collection tank.

所述的上罩连接有压缩空气进气接头。The upper cover is connected with a compressed air intake joint.

所述的乳化液收集槽上开有外排孔。The emulsion collecting tank is provided with drainage holes.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

防止乳化液进入测张辊轴承座的密封装置由三道密封防护措施组成,第一道采用骨架油封,用以阻挡大部分乳化液进入由甩油环、密封罩组成的腔体内;第二道采用由甩油环、密封罩组成迷宫密封,用以阻挡剩余乳化液进入轴承座腔体内,乳化液进入到甩油环、密封罩组成的腔体内,通过甩油环、密封罩上由凸起形成的隔环将乳化液进行阻隔,依靠重力汇流到密封罩底部的乳化液收集槽中,由外排孔排出;第三道通过密封罩上的压缩空气进气接头,用压缩空气吹扫方式将残余的乳化液及雾化的湿气通过外排孔快速排出并吹扫干净。通过以上设计的三道密封防护措施来实现高温高压乳化液喷射液流及雾化的湿气不能进入轴承座内腔的目的,确保轴承润滑脂不乳化失效,保证润滑效果,延长轴承及测张辊周期寿命,确保测张辊安全稳定运行。另外,密封罩由上下罩组成,可在线快速检查或更换,便于设备维护检修;可不用对原设备进行结构改动的情况下实现对测张辊轴承润滑的有效防护。The sealing device to prevent the emulsion from entering the bearing seat of the tension measuring roller is composed of three sealing protection measures. The first adopts a skeleton oil seal to prevent most of the emulsion from entering the cavity composed of the oil throwing ring and the sealing cover; the second A labyrinth seal composed of an oil throwing ring and a sealing cover is used to prevent the remaining emulsion from entering the cavity of the bearing housing. The formed spacer ring blocks the emulsion, and it flows into the emulsion collection tank at the bottom of the sealing cover by gravity, and is discharged from the outer discharge hole; the third channel passes through the compressed air inlet joint on the sealing cover, and is blown with compressed air Quickly discharge the residual emulsion and atomized moisture through the outer discharge hole and blow it away. Through the three sealing protection measures designed above, the purpose of high-temperature and high-pressure emulsion jet flow and atomized moisture cannot enter the inner cavity of the bearing seat, so as to ensure that the bearing grease does not emulsify and fail, ensure the lubrication effect, and extend the bearing and tension measurement. The cycle life of the roller ensures the safe and stable operation of the tension measuring roller. In addition, the sealing cover is composed of upper and lower covers, which can be quickly checked or replaced online, which is convenient for equipment maintenance and repair; it can effectively protect the lubrication of the bearings of the tension measuring roller without structural changes to the original equipment.

附图说明Description of drawings

图1是测张辊的布置示意图。Figure 1 is a schematic diagram of the layout of the tension rollers.

图2是原有测张辊与轴承座的连接示意图。Fig. 2 is a schematic diagram of the connection between the original tension measuring roller and the bearing seat.

图3是本实用新型的爆炸图。Fig. 3 is an exploded view of the utility model.

图4是本实用新型的结构示意图。Fig. 4 is a schematic structural view of the utility model.

图5是上罩的主视图。Fig. 5 is a front view of the upper cover.

图6是上罩的侧视图。Fig. 6 is a side view of the upper cover.

图7是上罩的俯视图。Fig. 7 is a plan view of the upper cover.

图8是下罩的主视图。Fig. 8 is a front view of the lower cover.

图9是下罩的侧视图。Fig. 9 is a side view of the lower cover.

图10是下罩的俯视图。Fig. 10 is a plan view of the lower cover.

图11是密封罩的主视图。Fig. 11 is a front view of the sealing cover.

图12是密封罩的侧视图。Fig. 12 is a side view of the seal cover.

图13是甩油环的主视图。Fig. 13 is a front view of the oil slinger.

图14是甩油环的侧视图。Figure 14 is a side view of the oil slinger.

图中:1-工作辊2-测张辊3-板带4-测张辊辊轴5-挡圈6-轴承座7-隔套8-油封9-骨架油封10-甩油环11-上罩12-下罩13-压缩空气进气接头14-乳化液收集槽15-外排孔16-螺丝孔17-定位销18-螺钉19-凹槽20-密封罩。In the figure: 1-work roll 2-tension roll 3-strip 4-tension roll shaft 5-retaining ring 6-bearing housing 7-spacer 8-oil seal 9-skeleton oil seal 10-oil throwing ring 11-upper Cover 12-lower cover 13-compressed air inlet joint 14-emulsion collection tank 15-external discharge hole 16-screw hole 17-locating pin 18-screw 19-groove 20-seal cover.

具体实施方式detailed description

下面结合说明书附图对本实用新型进行详细地描述,但是应该指出本实用新型的实施不限于以下的实施方式。The utility model is described in detail below in conjunction with the accompanying drawings, but it should be pointed out that the implementation of the utility model is not limited to the following embodiments.

见图3、图4、图11、图12,一种防止乳化液进入测张辊轴承座的密封装置,包括骨架油封9、甩油环10、密封罩20、乳化液收集槽14,甩油环10固定连接在测张辊辊轴4上,密封罩20与轴承座6固定连接,并且覆盖在甩油环10外部,密封罩20与甩油环10之间连接有骨架油封9,将轴承座6与辊面、测张辊辊轴4包裹在一个封闭空间内,有效阻断乳化液进入到轴承座6内腔,防止润滑脂乳化失效。骨架油封9可阻止绝大部分乳化液进入到密封罩20内。密封罩20与乳化液收集槽14连接。See Fig. 3, Fig. 4, Fig. 11, Fig. 12, a sealing device for preventing the emulsion from entering the bearing seat of the tension measuring roller, including a skeleton oil seal 9, an oil throwing ring 10, a sealing cover 20, an emulsion collecting tank 14, and an oil throwing The ring 10 is fixedly connected to the roller shaft 4 of the tension measuring roller, the sealing cover 20 is fixedly connected to the bearing seat 6, and covers the outside of the oil throwing ring 10, and a skeleton oil seal 9 is connected between the sealing cover 20 and the oil throwing ring 10, and the bearing The seat 6 is wrapped in a closed space with the roller surface and the roller shaft 4 of the tension measuring roller, which effectively prevents the emulsion from entering the inner cavity of the bearing seat 6 and prevents the grease from becoming emulsified. The skeleton oil seal 9 can prevent most of the emulsion from entering the sealing cover 20 . The sealing cover 20 is connected with the emulsion collection tank 14 .

见图13、图14,甩油环10沿测张辊轴向至少设有一个凹槽19,密封罩20上设有至少一个与凹槽19匹配的凸起,甩油环10与密封罩20之间形成截面为往复曲折线形的空腔,即迷宫式密封腔。可将进入到密封罩20内的乳化液,沿甩油环10与密封罩20内壁依靠重力快速引流到密封罩20外部。See Fig. 13 and Fig. 14, the oil throwing ring 10 is provided with at least one groove 19 along the axial direction of the measuring roller, and the sealing cover 20 is provided with at least one protrusion matching the groove 19, the oil throwing ring 10 and the sealing cover 20 A cavity with a reciprocating zigzag linear section is formed between them, that is, a labyrinth sealed cavity. The emulsion entering the sealing cover 20 can be rapidly drained to the outside of the sealing cover 20 along the oil flinger 10 and the inner wall of the sealing cover 20 by gravity.

见图8-图12,密封罩20由相互固定连接的上罩11、下罩12组成,二者通过螺钉18及定位销连接组合在一起,并与轴承座6端部套接,将上下罩12端部压实在轴承座6端面上,通过上、下罩11、12的四个螺钉18固定在轴承座6上,见图4。上罩11、下罩12均开有螺纹孔16,用于安装螺钉18。As shown in Figures 8-12, the sealing cover 20 is composed of an upper cover 11 and a lower cover 12 which are fixedly connected to each other. 12 ends are compacted on the end face of the bearing seat 6, and are fixed on the bearing seat 6 by four screws 18 of the upper and lower covers 11, 12, see Fig. 4 . Both the upper cover 11 and the lower cover 12 are provided with threaded holes 16 for installing screws 18 .

见图8-图10,下罩12底部连接有乳化液收集槽14,方便乳化液沉积在乳化液收集槽14内。乳化液收集槽14上开有外排孔15,使乳化液及时排出。此外,见图5-图7,上罩11连接有压缩空气进气接头13,能够对甩油环10与轴承座6之间空隙及迷宫式密封腔进行吹扫,确保全部残余的乳化液排出。As shown in Figures 8-10, the bottom of the lower cover 12 is connected with an emulsion collection tank 14 to facilitate the deposition of the emulsion in the emulsion collection tank 14. The emulsion collection tank 14 is provided with an outer discharge hole 15, so that the emulsion can be discharged in time. In addition, as shown in Figures 5-7, the upper cover 11 is connected with a compressed air inlet joint 13, which can purge the gap between the oil flinger 10 and the bearing seat 6 and the labyrinth seal cavity to ensure that all residual emulsion is discharged .

本实用新型结构紧凑,简单可靠,制造成本低廉,便于在线快速维护、检修。可显著提升测张辊及轴承周期寿命,降低机组故障停机时间,降低工作强度,降低备件消耗费用,提高劳动生产率,降低环境污染(测张辊表面为电镀金属铬涂层,本装置能够降低辊耗)。延长测张辊更换周期,降低测张辊、轴承消耗量。The utility model is compact in structure, simple and reliable, low in manufacturing cost, and convenient for on-line quick maintenance and overhaul. It can significantly improve the cycle life of the tension measuring roller and the bearing, reduce the downtime of the unit, reduce the working intensity, reduce the consumption cost of spare parts, improve labor productivity, and reduce environmental pollution (the surface of the tension measuring roller is electroplated metal chrome coating, this device can reduce the consumption). Extend the replacement cycle of the tension measuring roller and reduce the consumption of tension measuring roller and bearing.

Claims (5)

1. The utility model provides a prevent that emulsion from entering into sealing device who surveys a roller bearing, its characterized in that, includes skeleton oil blanket, oil slinger, sealed cowling, emulsion collecting vat, and oil slinger fixed connection is on surveying a roller shaft, sealed cowling and bearing frame fixed connection to the cover is outside at the oil slinger, is connected with the skeleton oil blanket between sealed cowling and the oil slinger, and the sealed cowling is connected with the emulsion collecting vat.
2. The sealing device for preventing emulsion from entering a tension measuring roller bearing seat as claimed in claim 1, wherein the oil slinger is provided with at least one groove along the axial direction of the tension measuring roller, the seal cover is provided with at least one protrusion matched with the groove, and a cavity with a cross section in a reciprocating zigzag shape is formed between the oil slinger and the seal cover.
3. The sealing device for preventing emulsion from entering a bearing seat of a tension roller according to claim 1, wherein the sealing cover consists of an upper cover and a lower cover which are fixedly connected with each other, and the bottom of the lower cover is connected with an emulsion collecting tank.
4. The sealing device for preventing emulsion from entering a bearing seat of a tension measuring roller according to claim 3, wherein the upper cover is connected with a compressed air inlet joint.
5. The sealing device for preventing emulsion from entering a bearing seat of a tension roller as claimed in claim 1, wherein the emulsion collecting tank is provided with an outer discharge hole.
CN202222105963.0U 2022-08-11 2022-08-11 A sealing device for preventing emulsion from entering bearing housing of tension measuring roller Active CN218325833U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222105963.0U CN218325833U (en) 2022-08-11 2022-08-11 A sealing device for preventing emulsion from entering bearing housing of tension measuring roller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222105963.0U CN218325833U (en) 2022-08-11 2022-08-11 A sealing device for preventing emulsion from entering bearing housing of tension measuring roller

Publications (1)

Publication Number Publication Date
CN218325833U true CN218325833U (en) 2023-01-17

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Country Status (1)

Country Link
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