CN218311645U - A robot-based automatic welding equipment - Google Patents

Abstract

The utility model belongs to the technical field of welding equipment, and an automatic welding equipment based on robot is disclosed, comprising a base plate, the backup pad is installed to the top bilateral symmetry of bottom plate, the roof is installed at the top of backup pad, the slide has been seted up to the bottom of roof, slidable mounting has electric slider in the slide, welding set is installed to the bottom of electric slider, welding set includes first motor, first turning, second motor, second turn, ball joint, flange, welder, sensor and fixation clamp, the utility model discloses set up motor, turned and flange etc. machine accessible sensor sends the condition of weldment and the condition of surrounding environment to the controller, and controller starter motor drives to turn and rotates, and the simultaneous control ball joint drives the flange and rotates, and then makes welder find suitable welding position in the space, and the flexibility is good, and the solder joint is accurate, has improved welding quality.

Description

A robot-based automatic welding equipment

technical field

The utility model belongs to the technical field of welding equipment, in particular to an automatic welding equipment based on a robot.

Background technique

Welding is a material processing technology, specifically heating or pressing on the workpiece, through welding materials, the workpieces are combined to form a permanent connection, and modern welding is gradually becoming mechanized and automated, gradually replacing manual labor. , is an important breakthrough in modern welding technology.

However, there are some deficiencies in the welding equipment currently on the market. Some of the existing welding equipment cannot flexibly adjust the position of the welding torch, which makes the welding points inaccurate and affects the welding quality. In addition, some of the existing welding equipment is distributing welding wire The process still needs to be carried out manually, which is time-consuming and labor-intensive, which in turn affects the welding efficiency.

Utility model content

The purpose of this utility model is to provide a robot-based automatic welding equipment to solve the problem that the existing part of the welding equipment proposed in the above background technology cannot flexibly adjust the position of the welding torch, which makes the solder joints inaccurate and affects the welding quality. And the existing part of welding equipment still needs manual operation in the process of dispensing welding wire, which is time-consuming and laborious, and then affects the problem of welding efficiency.

In order to achieve the above object, the utility model provides the following technical solutions: a robot-based automatic welding equipment, including a bottom plate, the top of the bottom plate is symmetrically installed on both sides of the support plate, the top of the support plate is installed with a top plate, the The bottom of the top plate is provided with a slideway, and an electric slider is slidably installed in the slideway, and a welding device is installed on the bottom of the electric slider, and the welding device includes a first motor, a first rotor, a second motor, a second Two swivels, ball joints, flanges, welding torches, sensors and fixing clips, the first motor is installed on the bottom of the electric slider, and the ends of the first swivel are connected to the output terminals on both sides of the first motor , the second motor is installed inside the first swivel, the ends of the second swivel are connected to the output ends on both sides of the second motor, the ball joint is installed at the bottom of the second swivel, the The flange is installed on the bottom of the ball joint, the welding torch is installed on the bottom of the flange, and the sensor and the fixing clip are installed on the second rotating body.

Preferably, an ash box is installed on the top of the top plate, a third motor and a splint are installed inside the ash box, the output end of the third motor passes through the splints on both sides, and the gap between the splints on both sides is A rotary cylinder is installed outside the output end of the third motor.

Preferably, an opening is opened on the ash box, and a soot film is provided on the outer surface of the ash box.

Preferably, a first telescopic rod is installed on the inner surface of the support plate, and the output end of the first telescopic rod is connected to a fixed plate.

Preferably, a second telescopic rod is installed symmetrically inside the bottom plate, and a lifting platform is installed at the output end of the second telescopic rod.

Preferably, feet are symmetrically installed on the bottom of the bottom plate, and there are four feet in total.

Compared with the prior art, the beneficial effects of the utility model are:

(1) The utility model is equipped with a motor, a swivel and a flange, etc. The machine can transmit the condition of the weldment and the surrounding environment to the controller through the sensor, and the controller starts the motor to drive the swivel to rotate, and at the same time controls the spherical joint to drive The flange rotates, so that the welding torch finds a suitable welding position in space, with good flexibility, accurate welding points, and improved welding quality.

(2) The utility model is equipped with a motor, a splint and a rotating drum, etc. The operator can place the coiled welding wire on the rotating drum, and the machine can drive the rotating drum to rotate by starting the motor through the controller, and the welding wire on the rotating drum can be rotated by the motor. It is transmitted to the welding torch under the rotation, which improves the welding efficiency and also improves the safety of welding.

Description of drawings

Fig. 1 is the structural representation of the utility model;

Fig. 2 is the exterior view of the utility model;

Fig. 3 is the structural representation of the first swivel of the utility model;

Fig. 4 is a schematic structural diagram of the second swivel body of the present invention.

In the figure: 1, bottom plate; 2, support plate; 3, top plate; 4, welding device; 401, first motor; 402, first rotation; 403, second motor; 404, second rotation; 405, spherical Joint; 406, flange; 407, welding torch; 408, sensor; 409, fixed clamp; 5, electric slider; 6, slideway; 7, third motor; 8, splint; Box; 11, the first telescopic rod; 12, the fixed plate; 13, the second telescopic rod; 14, the lifting platform; 15, the feet.

detailed description

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

Please refer to Fig. 1-shown in Fig. 4, the utility model provides the following technical scheme: a kind of automatic welding equipment based on robot, comprises base plate 1, and support plate 2 is symmetrically installed on both sides of the top of base plate 1, and the top of support plate 2 is installed There is a top plate 3, a slideway 6 is provided at the bottom of the top plate 3, an electric slider 5 is slidably installed in the slideway 6, and a welding device 4 is installed on the bottom of the electric slider 5, and the welding device 4 includes a first motor 401, a first rotation Body 402, second motor 403, second swivel 404, ball joint 405, flange 406, welding torch 407, sensor 408 and fixing clip 409, first motor 401 is installed on the bottom of electric slider 5, first swivel 402 The ends of the first motor 401 are connected to the output ends on both sides, the second motor 403 is installed inside the first rotating body 402, and the ends of the second rotating body 404 are connected to the output ends on both sides of the second motor 403 , the ball joint 405 is installed on the bottom of the second swivel 404, the flange 406 is installed on the bottom of the ball joint 405, the welding torch 407 is installed on the bottom of the flange 406, the sensor 408 and the fixing clip 409 are installed on the second swivel 404, Specifically, the machine can transmit the condition of the weldment and the surrounding environment to the controller through the sensor 408, and the controller controls the electric slider 5 to drive the welding device 4 to move horizontally, and then starts the first motor 401 to drive the first rotating body 402 to rotate , start the second motor 403 to drive the second rotating body 404 to rotate, and at the same time control the ball joint 405 to drive the flange 406 to rotate, so that the welding torch 407 can find a suitable welding position in space, and the flange 406 can be replaced to install welding torches of different sizes 407.

Further, the top of the top plate 3 is equipped with an ash compartment 10, the inside of the ash compartment 10 is equipped with a third motor 7 and a splint 8, the output end of the third motor 7 passes through the splints 8 on both sides, and the gap between the splints 8 on both sides The output end of the third motor 7 is equipped with a rotary cylinder 9, specifically, the operator can place the coiled welding wire on the rotary cylinder 9, pass the welding wire through the fixing clip 409, and then lead the end of the welding wire to the welding torch 407. , the machine can drive the drum 9 to rotate by starting the third motor 7 through the controller, and the welding wire on the drum 9 can be continuously sent to the welding torch 407 under the rotation of the third motor 7 .

Further, there is an opening on the ash box 10, and the outer surface of the ash box 10 is provided with an ash barrier film, specifically, the opening is convenient for the passage of the welding wire, and the ash barrier film is used for ash prevention.

Further, a first telescopic rod 11 is installed on the inner surface of the support plate 2, and the output end of the first telescopic rod 11 is connected with a fixed plate 12. Specifically, the first telescopic rod 11 can push the fixed plate 12 to move left and right, and the two fixed Plate 12 may hold weldments.

Further, the interior of the bottom plate 1 is symmetrically installed with a second telescopic rod 13, and the output end of the second telescopic rod 13 is equipped with a lifting platform 14. Specifically, the second telescopic rod 13 can push the lifting platform 14 up and down, so that different sizes The weldment is at the proper weld height.

Further, feet 15 are symmetrically installed on the bottom of the bottom plate 1, and there are four feet 15 in total. Specifically, the feet 15 are used to support equipment.

Working principle and application process of the utility model: when the utility model is in use, the operator first installs a suitable flange 406, and installs a welding torch 407 on the flange 406, and then places the coiled welding wire on the drum 9 , and pass the welding wire through the fixing clip 409, then lead the end of the welding wire to the welding torch 407, and finally place the weldment on the lifting platform 14, the machine starts the second telescopic rod 13 to drive the welding up and down to a suitable welding height, and then starts the second A telescopic rod 11 pushes the fixing plate 12 to fix the weldment. The machine can transmit the situation of the weldment and the surrounding environment to the controller through the sensor 408. The controller controls the electric slider 5 to drive the welding device 4 to move horizontally, and then starts the second A motor 401 drives the first rotating body 402 to rotate, starts the second motor 403 to drive the second rotating body 404 to rotate, and at the same time controls the spherical joint 405 to drive the flange 406 to rotate, so that the welding torch 407 finds a suitable welding position in space, and then proceeds Welding, at the same time, the machine can start the third motor 7 through the controller to drive the drum 9 to rotate, then the welding wire on the drum 9 can be continuously sent to the welding torch 407 under the rotation of the third motor 7 until the welding ends.

Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides an automatic welding equipment based on robot which characterized in that: comprises a bottom plate (1), supporting plates (2) are symmetrically arranged on two sides of the top of the bottom plate (1), the top of the supporting plate (2) is provided with a top plate (3), the bottom of the top plate (3) is provided with a slideway (6), an electric sliding block (5) is arranged in the slide way (6) in a sliding way, a welding device (4) is arranged at the bottom of the electric sliding block (5), the welding device (4) comprises a first motor (401), a first rotating body (402), a second motor (403), a second rotating body (404), a spherical joint (405), a flange (406), a welding gun (407), a sensor (408) and a fixing clamp (409), the first motor (401) is arranged at the bottom of the electric sliding block (5), the end part of the first rotating body (402) is connected with the output ends of the two sides of the first motor (401), the second motor (403) is installed inside the first rotor (402), the end of the second rotator (404) is connected with the output ends of the two sides of the second motor (403), the ball joint (405) is installed at the bottom of the second rotator (404), the flange (406) is mounted at the bottom of the ball joint (405), the welding gun (407) is mounted at the bottom of the flange (406), and the sensor (408) and the fixing clamp (409) are mounted on the second rotator (404).

2. The robot-based automated welding apparatus of claim 1, wherein: ash separation box (10) are installed on the top of roof (3), the internally mounted of ash separation box (10) has third motor (7) and splint (8), both sides are passed to the output of third motor (7) the output externally mounted of third motor (7) between splint (8) has rotary drum (9).

3. The robot-based automated welding apparatus of claim 2, wherein: the dust isolation box (10) is provided with a through hole, and the outer surface of the dust isolation box (10) is provided with a dust isolation film.

4. The robot-based automated welding apparatus of claim 3, wherein: first telescopic link (11) are installed to the medial surface of backup pad (2), the output of first telescopic link (11) is connected with fixed plate (12).

5. The robot-based automated welding apparatus of claim 4, wherein: second telescopic links (13) are symmetrically installed in the bottom plate (1), and a lifting platform (14) is installed at the output end of the second telescopic links (13).

6. The robot-based automated welding apparatus of claim 5, wherein: the bottom symmetry of bottom plate (1) is installed and is filled up foot (15), fill up foot (15) and set up four altogether.

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