CN218271002U - Weighing and metering device - Google Patents
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- 238000005303 weighing Methods 0.000 title claims abstract description 220
- 238000007789 sealing Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 8
- 238000005259 measurement Methods 0.000 abstract description 27
- 238000003860 storage Methods 0.000 abstract description 11
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Abstract
Description
技术领域technical field
本实用新型涉及仓储设备技术领域,具体涉及一种称重计量装置。The utility model relates to the technical field of storage equipment, in particular to a weighing and measuring device.
背景技术Background technique
在粮食的储藏入库过程中,原始的入库方式为人工装袋或装车并对装袋或装车后的粮食进行计量测重,之后根据仓库大小的不同,选择对应吨位数量的粮食倾倒入库或整袋入库,但这些原始的入库方式均因为精度较差、称重操作不便而严重影响了粮食的入库效率和进度,还影响了粮食的实际储存量的测算,容易出现较大的误差。In the process of grain storage and warehousing, the original way of warehousing is to manually bag or load the grain and measure the weight of the bagged or loaded grain. Then, according to the size of the warehouse, the corresponding tonnage of grain is selected and dumped into the warehouse. However, these original storage methods have seriously affected the efficiency and progress of grain storage due to poor accuracy and inconvenient weighing operations. big error.
随着科学技术的不断发展,物料的生产和包装系统中,通常会应用称重计量设备,称重计量设备对产线上的物料称重后进行输出,称重计量设备通过其内的称重秤或称重传感器等组件进行称重。称重计量设备能够连接在产线、传送带上,从而定量地对产线上的物料分批测重,保证产线的出料重量精确。对于粮食的储藏入库,也有配套的输粮产线以及应用在输粮产线上的称重计量设备,粮食在产线上输送的过程中对粮食进行装箱称重接着输送入库,这将极大地提高粮食储存入库的精准度和测量准确性,还能够提升粮食入库的效率,然而普通的称重计量设备需要对装袋或装箱的物料进行计量称重后将其送出,才能进行下一袋或下一箱物料的称重,期间存在停顿的过程,整体耗时仍然较长,效率也较低。With the continuous development of science and technology, weighing and measuring equipment is usually used in the production and packaging system of materials. The weighing and measuring equipment weighs the materials on the production line and outputs them. components such as scales or load cells for weighing. The weighing and measuring equipment can be connected to the production line and the conveyor belt, so as to quantitatively measure the weight of the materials on the production line in batches, so as to ensure the accurate output weight of the production line. For the storage and warehousing of grain, there are also supporting grain transportation production lines and weighing and measuring equipment applied to the grain transportation production line. During the transportation of grain on the production line, the grain is packed and weighed and then transported into the warehouse. It will greatly improve the accuracy and measurement accuracy of grain storage and warehousing, and can also improve the efficiency of grain warehousing. However, ordinary weighing and measuring equipment needs to measure and weigh the bagged or boxed materials before sending them out. Only when the next bag or box of material can be weighed, there is a process of pause during the process, the overall time-consuming is still long, and the efficiency is low.
申请公布号为CN103616062A、申请公布日为2014.03.05的中国发明专利申请提供了一种粮食称重装置,包括储料仓以及位于储料仓下方的称重斗,储料仓下方设有和称重斗对应的出料口,称重斗左右两侧设有圆形侧板,中心设有转轴,转轴两端设有轴承,其下方均由一个传感器承托,传感器用于测量料斗的重量变化。两个侧板之间设有三个挡板,相邻两挡板和侧板之间围成了一个分料斗,称重斗上形成了三个呈环且相邻排布的分料斗结构,称重斗沿转轴转动时能够将不同的分料斗与出料口相对,从而使分料斗承接粮食的同时进行称重,之后随着转轴的转动能够将分料斗中的粮食排出,使下一个相邻的分料斗继续进行接料和称重,提高了物料的称重和出料效率。The Chinese invention patent application with application publication number CN103616062A and application publication date of 2014.03.05 provides a grain weighing device, including a storage bin and a weighing bucket located below the storage bin. The discharge port corresponding to the heavy bucket, the left and right sides of the weighing bucket are equipped with circular side plates, the center is equipped with a rotating shaft, and the two ends of the rotating shaft are equipped with bearings, and the bottom of which is supported by a sensor. The sensor is used to measure the weight change of the hopper. . There are three baffles between the two side plates, and a distribution hopper is formed between two adjacent baffles and the side plates, and three ring-shaped and adjacently arranged distribution hopper structures are formed on the weighing bucket, called When the heavy bucket rotates along the rotating shaft, different sub-hoppers can be opposite to the discharge port, so that the sub-hoppers can carry out weighing while receiving the grain, and then the grain in the sub-hopper can be discharged with the rotation of the rotating shaft, so that the next adjacent The separate hopper continues to receive and weigh materials, which improves the efficiency of material weighing and discharging.
然而上述粮食计量装置在使用时,由于分料斗和储料仓上下间隔排布,在储料仓出料的过程中,粮食持续下落在分料斗中,则在物料堆积的过程中,物料会对分料斗产生持续的冲击力,在传感器称重的过程中向下的冲击力会对测量结果产生较大的影响,使所称物料与实际物料的量产生较大的误差,影响物料的出料和装袋。However, when the above-mentioned grain metering device is in use, since the distribution hopper and the storage bin are arranged at intervals up and down, during the process of discharging from the storage bin, the grain continues to fall in the distribution hopper, and then in the process of material accumulation, the material will The sub-hopper produces continuous impact force, and the downward impact force will have a greater impact on the measurement results during the weighing process of the sensor, which will cause a large error between the amount of the weighed material and the actual material, and affect the discharge of the material and bagging.
实用新型内容Utility model content
本实用新型的目的在于提供一种称重计量装置,以解决现有技术中的计量装置测量误差较大、测量精度较低的技术问题。The purpose of the utility model is to provide a weighing and measuring device to solve the technical problems of relatively large measurement error and low measurement accuracy of the measuring device in the prior art.
为实现上述目的,本实用新型所提供的一种称重计量装置的技术方案是:In order to achieve the above purpose, the technical solution of a weighing and measuring device provided by the utility model is:
一种称重计量装置,包括架体,架体上设有进料斗以及位于进料斗下方的称重料斗,所述称重料斗在架体上设有至少两个,各称重料斗上均配置有称重测量组件和放料阀,称重测量组件包括设在称重料斗外的称重传感器,放料阀设在称重料斗的下端出料口处,放料阀用于将称重料斗的下端开口封堵或打开,称重传感器用于对聚集物料后的称重料斗进行称重;所述架体上还设有用于将出料斗中的物料切换并引导至不同的称重料斗中的切换件。A weighing and metering device, comprising a frame body, on which a feed hopper and a weighing hopper located below the feed hopper are arranged, at least two weighing hoppers are arranged on the frame body, each weighing hopper All are equipped with a weighing and measuring component and a discharge valve. The weighing and measuring component includes a load cell located outside the weighing hopper, and the discharging valve is located at the outlet of the weighing hopper at the lower end. The opening of the lower end of the heavy hopper is blocked or opened, and the load cell is used to weigh the weighing hopper after the aggregated materials; Toggle piece in hopper.
有益效果:相较于现有技术中持续承受物料冲击力从而使测量误差较大、测量精度较低的计量装置,本实用新型中的称重计量装置通过设置两个以上的称重料斗,再在架体上设置切换件和称重测量组件,从而通过切换件和称重测量组件的配合,切换与出料斗连通的不同称重料斗,通过称重测量组件中放料阀和称重传感器的同步配合,实现称重料斗的封闭和静态称重,称重料斗可在无外力和无后续物料输入的状态下进行静态称重测量,确保了测量结果的准确性,没有外部冲击力的干扰,各称重料斗不间断切换进料和称重,在不影响出料效率的同时保证每次称重测量结果的准确性,有效地解决了现有技术中的计量装置测量误差较大、测量精度较低的技术问题。Beneficial effects: Compared with the metering device in the prior art that continuously bears the impact force of the material, resulting in larger measurement error and lower measurement accuracy, the weighing metering device in the utility model is provided with more than two weighing hoppers, and then The switching piece and the weighing measurement assembly are arranged on the frame body, so that through the cooperation of the switching piece and the weighing measurement assembly, different weighing hoppers connected to the discharge hopper can be switched, and the discharge valve and the weighing sensor in the weighing measurement assembly can be switched. Synchronous cooperation realizes the closure and static weighing of the weighing hopper. The weighing hopper can carry out static weighing measurement without external force and subsequent material input, ensuring the accuracy of the measurement results without the interference of external impact forces. The feeding and weighing of each weighing hopper are continuously switched, which ensures the accuracy of each weighing measurement result without affecting the discharge efficiency, and effectively solves the large measurement error of the metering device in the prior art and the measurement accuracy. Lower technical issues.
优选地,所述切换件包括固设在架体上的支架以及装配在支架上的溜槽,切换件还包括设在支架上并用于驱动溜槽摆动和换向的驱动件。通过架体、溜槽和驱动件的连接布置,通过切换溜槽的朝向和倾角即可实现进料斗中物料输送至不同的称重料斗中,整体结构简单,连接布置方便。Preferably, the switching member includes a bracket fixed on the frame body and a chute assembled on the bracket, and the switching member also includes a driving member arranged on the bracket and used to drive the chute to swing and change direction. Through the connection and arrangement of the frame, the chute and the driving parts, the material in the feed hopper can be transferred to different weighing hoppers by switching the orientation and inclination of the chute. The overall structure is simple and the connection and arrangement are convenient.
优选地,所述称重料斗在架体上左右间隔排布有两个,支架设在两称重料斗之间,所述溜槽的中部铰接在支架上,驱动件设在溜槽的一端下侧,驱动件能够驱动溜槽沿其中部铰接点左右摆动。通过左右间隔排布的两个称重料斗,即可实现静态称重和不间断出料,支架上的溜槽只需左右摆动即可实现称重料斗的切换,对溜槽的控制和驱动更简单。Preferably, two weighing hoppers are arranged at intervals on the left and right sides of the frame body, the bracket is arranged between the two weighing hoppers, the middle part of the chute is hinged on the bracket, and the driving part is arranged on the lower side of one end of the chute. The driving part can drive the chute to swing left and right along its middle hinge point. Static weighing and uninterrupted discharge can be realized through the two weighing hoppers arranged at intervals on the left and right. The chute on the bracket can be switched to the weighing hopper only by swinging left and right, and the control and drive of the chute are simpler.
优选地,所述驱动件为电动推杆,电动推杆的内杆顶端固定在溜槽相应侧的底部。电动推杆为多级驱动杆,能够伸出较长的距离,便于溜槽的倾角切换,同时电控的电动推杆控制方便,反应迅速,能够在运行过程中迅速切换溜槽的倾角和朝向。Preferably, the driving part is an electric push rod, and the top end of the inner rod of the electric push rod is fixed on the bottom of the corresponding side of the chute. The electric push rod is a multi-stage drive rod, which can extend a long distance, which is convenient for switching the inclination angle of the chute. At the same time, the electronically controlled electric push rod is easy to control and responds quickly, and can quickly switch the inclination angle and orientation of the chute during operation.
优选地,所述放料阀为闸阀结构,包括固设在架体上的电推杆和导轨,还包括导向滑动装配在导轨上的封板,电推杆用于驱动封板沿导轨平移,以将称重料斗的出料口打开或封堵。电推杆反应迅速,能够迅速将封板伸出或收回,保证放料阀和切换件配合的瞬时性和一致性。Preferably, the discharge valve is a gate valve structure, including an electric push rod fixed on the frame body and a guide rail, and also includes a sealing plate guided and slidably assembled on the guide rail, and the electric push rod is used to drive the sealing plate to translate along the guide rail. To open or block the outlet of the weighing hopper. The electric push rod responds quickly, and can quickly extend or retract the sealing plate, ensuring the instantaneity and consistency of the cooperation between the discharge valve and the switching part.
优选地,所述称重测量组件还包括设在称重料斗顶端的料位传感器,料位传感器用于水平感应称重料斗中堆积的物料顶点,以在称重料斗中的物料堆积到料位传感器的感应高度时,对所述切换件发出控制指令。当称重料斗中的物料达到料位传感器的设定高度并被料位传感器感应到时,料位传感器能够迅速与切换件进行配合,反应迅速,控制精确,防止称重料斗中的物料堆积过量。Preferably, the weighing measurement assembly further includes a material level sensor arranged at the top of the weighing hopper, and the material level sensor is used for horizontally sensing the apex of the material accumulated in the weighing hopper, so that the material in the weighing hopper is accumulated to the material level. When the sensing height of the sensor is reached, a control command is issued to the switching member. When the material in the weighing hopper reaches the set height of the material level sensor and is sensed by the material level sensor, the material level sensor can quickly cooperate with the switch, respond quickly, control accurately, and prevent excessive accumulation of materials in the weighing hopper .
优选地,所述架体上设有出料斗,出料斗设在称重料斗的下方,出料斗具有与各称重料斗的出料口均对应的进料口,以对称重料斗中的物料进行汇聚。通过出料斗对各称重料斗中的物料进行导向和汇聚,方便称重计量装置的后续出料,也能够通过出料斗装袋或连接后续输送设备,方便出料。Preferably, the frame body is provided with a discharge hopper, the discharge hopper is arranged below the weighing hopper, and the discharge hopper has a feed port corresponding to the discharge port of each weighing hopper, so as to weigh the material in the weighing hopper gather. The material in each weighing hopper is guided and gathered through the discharge hopper to facilitate the subsequent discharge of the weighing and measuring device, and it can also be bagged or connected to subsequent conveying equipment through the discharge hopper to facilitate discharge.
优选地,所述架体下方设有增高架,增高架用于将所述出料斗的出料口抬高,以方便接料和出料。增高架将架体上的各部件均抬高一定的距离,利于出料的迅速进行,防止出料口过低而难以装袋或连接后续设备。Preferably, an elevated frame is provided under the frame body, and the elevated frame is used to raise the discharge port of the discharge hopper to facilitate material receiving and discharging. The elevated frame raises all the components on the frame by a certain distance, which is conducive to the rapid discharge of the material, and prevents the discharge port from being too low to be difficult to pack or connect to subsequent equipment.
优选地,所述架体的底部设有行走轮。通过架体底部的行走轮能够将称重计量装置设定于任意位置上,方便移动和位置调整,利于进料和称重的进行。Preferably, the bottom of the frame body is provided with running wheels. The weighing and measuring device can be set at any position through the walking wheels at the bottom of the frame, which is convenient for movement and position adjustment, and is beneficial for feeding and weighing.
优选地,所述称重料斗的进料口的外周设有向上延伸的围板,围板顶端将所述切换件围在中间。围板防止物料向外洒落,提高了安全性。Preferably, the outer periphery of the feed inlet of the weighing hopper is provided with an upwardly extending shroud, and the top of the shroud surrounds the switching member in the middle. The hoarding prevents materials from spilling outwards, improving safety.
附图说明Description of drawings
图1为本实用新型所提供的实施例1中称重计量装置的结构示意图;Fig. 1 is the structural representation of weighing and measuring device in
图2为图1中称重计量装置的后视图;Fig. 2 is the rear view of the weighing and measuring device in Fig. 1;
图3为图1中称重计量装置的左视图。Fig. 3 is a left side view of the weighing and measuring device in Fig. 1 .
附图标记说明:Explanation of reference signs:
1、架体;2、支撑柱;3、连接柱;4、进料斗;5、出料斗;6、称重料斗;7、溜槽;8、铰接柱;9、固定板;10、电动推杆;11、放料阀;12、封板;13、传感器固定座;14、称重传感器;15、料位传感器;16、固定柱;17、加强柱;18、围板;19、增高架;20、行走轮;21、出料管。1. Frame body; 2. Support column; 3. Connecting column; 4. Inlet hopper; 5. Outlet hopper; 6. Weighing hopper; 7. Chute; 8. Hinged column; 9. Fixed plate; 10. Electric push Rod; 11, discharge valve; 12, sealing plate; 13, sensor fixing seat; 14, weighing sensor; 15, material level sensor; 16, fixed column; ; 20, walking wheel; 21, discharge pipe.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明了,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型,即所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present utility model, and are not intended to limit the present utility model, that is, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明的是,可能出现的术语如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语如“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”等限定的要素,并不排除在包括所述要素的过程、方法。It should be noted that possible terms such as "first" and "second" and other relative terms are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these No such actual relationship or order exists between entities or operations. Furthermore, terms such as "comprises," "comprising," or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a set of elements includes not only those elements, but also includes elements not expressly listed. Other elements mentioned above, or also include elements inherent in such process, method, article or equipment. Without further limitations, elements defined by the phrase "comprising a..." etc. do not preclude processes, methods including said elements.
在本实用新型的描述中,除非另有明确的规定和限定,可能出现的术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以是通过中间媒介间接相连,或者可以是两个元件内部的连通。对于本领域技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" that may appear should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; may be mechanically connected, may also be electrically connected; may be directly connected, may also be indirectly connected through an intermediary, or may be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,可能出现的术语“设有”应做广义理解,例如,“设有”的对象可以是本体的一部分,也可以是与本体分体布置并连接在本体上,该连接可以是可拆连接,也可以是不可拆连接。对于本领域技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the term "has" that may appear should be understood in a broad sense, for example, the object of "has" can be a part of the body, or It can be arranged separately from the body and connected to the body, and the connection can be detachable or non-detachable. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
以下结合实施例对本实用新型作进一步地详细描述。Below in conjunction with embodiment the utility model is described in further detail.
本实用新型所提供的称重计量装置的具体实施例1:
如图1至图3所示,本实施例中的称重计量装置上下延伸布置,包括架体1以及设在架体1上端的进料斗4、称重料斗6以及出料斗5,其中,称重料斗6在架体1上左右间隔排布有两个,两称重料斗6上均集成装配有称重测量组件和放料阀11,两称重料斗6之间设有切换件,通过切换件能够使进料斗4的出料口与其中一个称重料斗6连通,配合放料阀11和称重测量组件进行该称重料斗6的物料收集和称重,之后切换另一个称重料斗6进行物料收集和称重,使两称重料斗6不间断地运行,保证出料效率的同时实现精准的静态称重。As shown in Figures 1 to 3, the weighing and measuring device in this embodiment extends up and down, including a
如图1至图3所示,本实施例中的称重计量装置的架体1为矩形框架式结构,架体1包括四根竖向延伸并围成矩形的支撑柱2,支撑柱2之间通过水平延伸的多个连接柱3固定。其中,进料斗4焊在矩形框架的顶端连接柱3上,其进料口朝上,出料口朝下,两称重料斗6在进料斗4下方的连接柱3上间隔排布固定,出料斗5通过连接柱3固定在称重料斗6的下方,出料斗5的上端进料口与两称重料斗6的底部出料口均对应,通过架体1将进料斗4、称重料斗6以及出料斗5从上向下依次排布。As shown in Figures 1 to 3, the
如图1至图3所示,切换件包括设在两称重料斗6之间的支架、设在支架上的溜槽7以及设在溜槽7下方以驱动溜槽7摆动的驱动件。具体地,支架包括固设在两称重料斗6的进料口上方且前后延伸的固定柱16,固定柱16上设有竖向延伸且前后间隔的两根铰接柱8,铰接柱8之间设有固定板9,溜槽7为左右延伸的弧形板状结构,溜槽7中部的前后两侧分别与两铰接柱8铰接,从而使溜槽7能够以铰接柱8的顶部为铰接点进行左右摆动。固定板9的右侧固定有驱动件,本实施例中的驱动件为电动推杆10,电动推杆10内部伸缩杆的前端固定在溜槽7右侧的底部,电动推杆10外杆的底端固定在固定板9的右侧面上。当电动推杆10的内杆收回时能够拉动溜槽7的右端向下倾斜,此时的进料斗4中的物料能够通过溜槽7落入右侧的称重料斗6中,当电动推杆10启动将其内杆伸出时,溜槽7右端抬起、左端向下倾斜,此时进料斗4中的物料能够通过溜槽7落入左侧的称重料斗6中。As shown in FIGS. 1 to 3 , the switching member includes a bracket arranged between two weighing
如图1和图2所示,称重料斗6下方的连接柱3上固设有前后延伸的两根“工”字形加强柱17,称重测量组件包括设在加强柱17上的传感器固定座13以及设在传感器固定座13上的称重传感器14,两称重料斗6的外周各设有一个称重传感器14。其中一个称重料斗6中落入物料后,溜槽7切换朝向,另一个称重料斗6开始接料,则前一个称重料斗6外的称重传感器14就能够实时静态称重,从而精确测量称重料斗6中每次落入物料的重量。其中,称重测量组件还包括设在称重料斗6下端出料口处的放料阀11,放料阀11为闸阀结构,放料阀11包括固设在称重料斗6下方连接柱3上的电推杆和导轨,还包括导向滑动装配在导轨上的封板12,电推杆用于驱动封板12沿导轨平移,以将称重料斗6的出料口封堵或远离出料斗5使出料口打开。As shown in Figure 1 and Figure 2, two "I" shaped reinforcing
为防止进料斗4中的物料在向溜槽7倾倒的过程中向外洒落,如图1所示,称重料斗6的顶部外周还围设有竖向延伸的围板18,围板18将称重料斗6顶部合围,确保溜槽7上的物料都能够落入称重料斗6中。其中,称重测量组件还包括设在围板18的侧壁上的料位传感器15,当称重料斗6中聚集的物料升高至与料位传感器15同高的位置上时,物料传感器能够感应到物料顶部,物料传感器能够对电动推杆10发出信号使溜槽7切换姿态,从而使另一称重料斗6进行物料的收集。其他实施例中,可以取消围板。In order to prevent the material in the
如图1至图3所示,出料斗5的底部出料口上还设有弯折的S形出料管21,出料管21用于对接接料设备或进行装袋,其中,为方便出料管21进出料,架体1的底部还设有增高架19,增高架19底部设有能够前行和后退的行走轮20,增高架19将架体1整体抬高,利于出料的进行,行走轮20能够使称重计量装置快速移动到称重位置。As shown in Figures 1 to 3, a bent S-shaped
本实施例中,称重计量装置的运行过程为:初始未输入物料的状态下,两称重料斗6的底部出料口均打开,通过行走轮20推动称重计量装置落位固定,使称重计量装置在指定作业位置上开始工作,先启动右侧称重料斗6下方的放料阀11,使封板12将右侧的称重料斗6封堵,接着控制电动推杆10的内杆缩回,拉动溜槽7右端向下倾斜,进料斗4中的物料经溜槽7导向后落入右侧的称重料斗6中开始聚集,直到物料聚集至被右侧的料位传感器15感应到时,控制启动左侧称重料斗6底部的放料阀11,使封板12将左侧的称重料斗6底部出料口封堵,同时控制电动推杆10的内杆伸出,推动溜槽7右端升起,此时左侧的称重料斗6开始聚集物料,而右侧的称重料斗6及其内的物料静置,通过右侧称重料斗6外周的称重传感器14进行静态称重,称重完成并记录后,控制右侧的放料阀11使封板12远离称重料斗6的出料口,右侧的称重料斗6开始进行排料,排料期间左侧的称重料斗6持续接料,之后左侧的物料聚集、称重以及右侧称重料斗6的下一次接料称重与上述过程相同,两称重料斗6及称重测量组件交替循环进行物料承接、称重与排料,实现物料的不间断出料和精准的静态称重。In this embodiment, the operation process of the weighing and measuring device is as follows: in the state where no material is initially input, the outlets at the bottom of the two weighing
本实施例中,经过不断试验验证,当料位传感器15设在围板18底部向上10厘米左右的高度时,其中一个称重料斗6上的物料排出且封板12将称重料斗6底部出料口封堵时,另一个称重料斗6中的物料高度刚好达到料位传感器15感应高度位置,从而实现了两称重料斗6的无缝切换,保证了出料效率和出料的连续性。当然其他实施例中,料位传感器的设定高度也可以进行改变,两称重料斗切换工作时所间隔的时间较短,不会影响出料效率。In this embodiment, through continuous test and verification, when the
本实施例中的电动推杆10设在固定板9的右侧,电动推杆10启动时,顶推溜槽7右端升起,当然,在其他实施例中,也可以将电动推杆10设在固定板9的左侧,此时的电动推杆10的启动顺序以及放料阀11的配合启动顺序与本实施例中的顺序相反。The
相较于现有技术中持续承受物料冲击力从而使使测量误差较大、测量精度较低的计量装置,本实施例中的称重计量装置通过设置两个间隔排布的称重料斗6,再在架体1上设置切换件,从而通过切换件中溜槽7、电动推杆10以及称重测量组件等部件的配合,实时切换不同的称重料斗6与出料斗5连通,通过放料阀11和称重传感器14的同步配合,实现称重料斗6的封闭和静态称重,称重料斗6可在无外力和无后续物料输入的状态下进行静态称重测量,确保了测量结果的准确性,没有外部冲击力的干扰,两称重料斗6不间断切换进料和称重,在不影响出料效率的同时保证每次称重测量结果的准确性,有效地解决了现有技术中的计量装置测量误差较大、测量精度较低的技术问题。Compared with the metering device in the prior art that continuously bears the impact force of the material so that the measurement error is large and the measurement accuracy is low, the weighing metering device in this embodiment is provided with two weighing
本实用新型所提供的称重计量装置的具体实施例2:
与实施例1的不同之处在于,实施例1中,架体1上的称重料斗6左右间隔排布有两个。本实施例中,称重料斗间隔排布有三个,此时的切换件中的溜槽转动装配在架体上,通过溜槽的转动,从而切换不同的称重料斗与进料斗连通。其他实施例中,称重料斗还可以设置三个以上。The difference from
本实用新型所提供的称重计量装置的具体实施例3:
与实施例1的不同之处在于,实施例1中,切换件中用于驱动溜槽7摆动的驱动件为电动推杆10。本实施例中,驱动件为油缸。其他实施例中,驱动件还可以是气缸。The difference from
本实用新型所提供的称重计量装置的具体实施例4:
与实施例1的不同之处在于,实施例1中,切换件为支架上铰接溜槽7的配合结构。本实施例中,切换件为固设在进料斗下方的分料斗,分料斗底部设有与不同称重料斗连通的出料口以及将出料口打开或封闭的阀门,通过切换分料斗的不同出料口打开或关闭,使进料斗与不同的称重料斗连通。其他实施例中,切换件的结构形态还可以进行改变,例如设置转盘形式的分料盘或转动装配的分料箱,只要满足能够切换不同的称重料斗与进料斗连通的目的即可。The difference from
本实用新型所提供的称重计量装置的具体实施例5:
与实施例1的不同之处在于,实施例1中,放料阀11为闸阀结构,包括固设在架体1上的电推杆和导轨,还包括导向滑动装配在导轨上的封板12。本实施例中,放料阀为气阀。其他实施例中,放料阀还可以是油阀。The difference from
本实用新型所提供的称重计量装置的具体实施例6:
与实施例1的不同之处在于,实施例1中,称重测量组件包括设在称重料斗6顶端的料位传感器15。本实施例中,取消料位传感器,电动推杆及放料阀的控制定时进行切换,称重料斗中聚集物料达到设定时间时,电动推杆及放料阀即切换运行状态使另一称重料斗进行物料聚集。The difference from
本实用新型所提供的称重计量装置的具体实施例7:
与实施例1的不同之处在于,实施例1中,架体1上设有出料斗5。本实施例中,取消出料斗,称重料斗下端的放料阀打开时,直接进行装袋操作,或者在称重料斗下方布置输料产线将称重后的物料直接输出。The difference from
本实用新型所提供的称重计量装置的具体实施例8:
与实施例1的不同之处在于,实施例1中,架体1底部设有行走轮20。本实施例中,取消行走轮,将称重计量装置固定在指定的称重位置上。The difference from
本实用新型所提供的称重计量装置的具体实施例9:Specific embodiment 9 of the weighing and measuring device provided by the utility model:
与实施例1的不同之处在于,实施例1中,称重传感器14为通过传感器固定座13固定在称重料斗外周的定式传感器。本实施例中,称重料斗悬挂在架体上,称重传感器设在称重料斗的悬挂位置或吊绳上,此时的称重传感器为拉力传感器。The difference from
最后需要说明的是,以上所述仅为本实用新型的优选实施例,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细地说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行不需付出创造性劳动地修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Although the utility model has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, It is still possible to modify the technical solutions described in the foregoing embodiments without creative effort, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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