CN218110217U - Sanding device for plywood production - Google Patents
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技术领域technical field
本实用新型涉及胶合板生产用的砂光装置技术领域,具体为一种胶合板生产用的砂光装置。The utility model relates to the technical field of sanding devices for plywood production, in particular to a sanding device for plywood production.
背景技术Background technique
胶合板是家具常用材料之一,为人造板三大板之一,亦可供飞机、船舶、火车、汽车、建筑和包装箱等作用材。一组单板通常按相邻层木纹方向互相垂直组坯胶合而成,通常其表板和内层板对称地配置在中心层或板芯的两侧。用涂胶后的单板按木纹方向纵横交错配成的板坯,在加热或不加热的条件下压制而成,胶合板在生产时,需要使用砂光装置对其表面进行修整。Plywood is one of the commonly used materials for furniture, and it is one of the three major boards of wood-based panels. It can also be used for aircraft, ships, trains, automobiles, buildings and packaging boxes. A group of veneers are usually assembled and glued together according to the direction of the wood grain of adjacent layers perpendicular to each other. Usually, the surface board and inner layer board are symmetrically arranged on both sides of the center layer or core. The veneer after gluing is criss-crossed according to the direction of wood grain, and it is pressed under heating or non-heating conditions. When plywood is produced, its surface needs to be trimmed with a sanding device.
现有中国专利CN 216503925 U公布了一种用于胶合板生产的高效双面砂光装置,该用于胶合板生产的高效双面砂光装置通过设置滑台、滑板、电机A与丝杆B,达到自动移动胶合板对其进行砂光的效果,在工作台顶端靠近前表面位置处与后表面位置处均设置滑台,在两侧滑台顶端中间位置处设置滑板,在工作台顶端一侧中间位置处设置电机A,在电机A输出轴设置丝杆B,在丝杆B外表面中间位置处套接有滑块,在滑块顶端连接于滑板底端中间位置处,以解决多需要人工辅助移动胶合板对其进行砂光,砂光效率低,生产效率不佳的问题,提高了本实用新型的生产效率,然而该砂光装置依靠丝杆的转动带动砂光机往复移动工作,长时间的工作容易导致丝杆磨损严重导致无法工作。The existing Chinese patent CN 216503925 U discloses a high-efficiency double-sided sanding device for plywood production. The high-efficiency double-sided sanding device for plywood production achieves The effect of automatically moving the plywood to sand it, set the slide table at the position close to the front surface and the rear surface at the top of the workbench, set the slide plate at the middle position of the top of the slide table on both sides, and set the slide plate at the middle position of the top side of the workbench The motor A is installed at the motor A output shaft, and the screw B is installed on the output shaft of the motor A. A slider is socketed at the middle position of the outer surface of the screw B, and the top of the slider is connected to the middle position of the bottom end of the skateboard to solve the need for manual assisted movement. The plywood is sanded, the sanding efficiency is low, and the production efficiency is not good, which improves the production efficiency of the utility model. However, the sanding device relies on the rotation of the screw to drive the sanding machine to move back and forth, and the long-term work It is easy to cause serious wear of the screw rod and cause it to fail to work.
实用新型内容Utility model content
本实用新型的目的在于提供了一种胶合板生产用的砂光装置,解决了原砂光装置依靠丝杆的转动带动砂光机往复移动工作,长时间的工作容易导致丝杆磨损严重导致无法工作的问题。The purpose of this utility model is to provide a sanding device for plywood production, which solves the problem that the original sanding device relies on the rotation of the screw to drive the sander to move back and forth. Long-term work is likely to cause serious wear of the screw and cause it to fail to work. The problem.
为实现上述目的,本实用新型提供如下技术方案:一种胶合板生产用的砂光装置,包括支撑板,所述支撑板的外壁固定安装有往复机构;In order to achieve the above purpose, the utility model provides the following technical solutions: a sanding device for plywood production, including a support plate, and a reciprocating mechanism is fixedly installed on the outer wall of the support plate;
所述往复机构包括伺服电机,所述伺服电机的输出端固定安装有转盘,所述转盘边缘外壁通过销铰接有一号连杆,所述一号连杆远离转盘的一端通过销铰接有镖型杆,所述镖型杆较长的一端通过销铰接有二号连杆,所述二号连杆远离镖型杆的一端固定安装有移动板,所述支撑板的外壁固定安装有限位杆,所述限位杆活动贯穿移动板的外壁,所述支撑板的上表面固定安装有固定轴,所述固定轴靠近镖型杆的一端通过轴承贯穿镖型杆的外壁,所述移动板的底部固定安装有弹簧轴;The reciprocating mechanism includes a servo motor, the output end of the servo motor is fixedly installed with a turntable, the outer wall of the edge of the turntable is hinged with a No. 1 connecting rod through a pin, and the end of the No. 1 connecting rod away from the turntable is hinged with a dart bar through a pin , the longer end of the dart-shaped rod is hinged with a No. 2 connecting rod through a pin, and the end of the No. 2 connecting rod far away from the dart-shaped rod is fixedly installed with a moving plate, and the outer wall of the support plate is fixedly installed with a limit rod, so The limit rod moves through the outer wall of the moving plate, and the upper surface of the supporting plate is fixedly equipped with a fixed shaft. Installed with a spring shaft;
所述支撑板的外壁固定安装有吹气机构。An air blowing mechanism is fixedly installed on the outer wall of the support plate.
优选的,所述吹气机构包括凸轮,所述凸轮的内壁与伺服电机的输出端固定连接,所述支撑板的顶部固定安装有弹性气囊,所述凸轮的外壁与弹性气囊的外壁贴合,所述弹性气囊的内壁贯通连接有波纹管,所述波纹管的底部贯通连接有连接架,所述连接架的底部贯通连接有防护板。Preferably, the blowing mechanism includes a cam, the inner wall of the cam is fixedly connected to the output end of the servo motor, the elastic airbag is fixedly installed on the top of the support plate, the outer wall of the cam is attached to the outer wall of the elastic airbag, The inner wall of the elastic airbag is connected with a bellows, the bottom of the bellows is connected with a connecting frame, and the bottom of the connecting frame is connected with a protective plate.
优选的,所述支撑板的底部固定安装有液压杆,所述液压杆的底部固定安装有工作台,所述弹簧轴的底部固定安装有砂光机,通过液压杆升降带动支撑板升降进而带动移动板升降,移动板升降带动弹簧轴升降,进而带动砂光机升降。Preferably, a hydraulic rod is fixedly installed on the bottom of the support plate, a workbench is fixedly installed on the bottom of the hydraulic rod, and a sander is fixedly installed on the bottom of the spring shaft, and the hydraulic rod lifts to drive the support plate to lift and then drives The moving plate goes up and down, and the moving plate goes up and down to drive the spring shaft up and down, which in turn drives the sander up and down.
优选的,所述工作台的上表面固定安装有滑轨,所述滑轨的外壁卡接有滑板,所述滑板的内壁螺纹连接有丝杆,所述丝杆的一端固定安装有正反电机,通过正反电机的正转和反转带动丝杆正转和反转,使得滑板在滑轨上前后移动。Preferably, a slide rail is fixedly installed on the upper surface of the workbench, a slide plate is clamped on the outer wall of the slide rail, a screw is threaded on the inner wall of the slide plate, and a forward and reverse motor is fixedly installed on one end of the screw rod , through the forward and reverse rotation of the positive and negative motor, the screw rod is driven to rotate forward and reverse, so that the slide plate moves forward and backward on the slide rail.
优选的,所述工作台的下方固定安装有承载台,所述承载台的上表面固定安装有真空泵,所述真空泵的内壁贯通连接有软管,所述软管的顶部贯通连接有吸盘,所述吸盘贯穿滑板的外壁,通过真空泵将吸盘内抽真空,使得吸盘紧紧吸附在滑板上的胶合板底部,对胶合板进行固定。Preferably, a bearing platform is fixedly installed under the workbench, a vacuum pump is fixedly installed on the upper surface of the bearing platform, a hose is connected to the inner wall of the vacuum pump, and a suction cup is connected to the top of the hose. The suction cup runs through the outer wall of the slide plate, and the inside of the suction cup is evacuated by a vacuum pump, so that the suction cup is tightly adsorbed on the bottom of the plywood on the slide plate, and the plywood is fixed.
优选的,所述防护板为弧形,所述防护板的底部与砂光机的底部水平,所述防护板内侧外壁开设有通气孔,使得防护板能包围砂光机,将砂光过程中产生的杂物吹走,避免杂物影响砂光效果,所述弹性气囊的外壁固定安装有单向气阀,使得弹性气囊复原过程中从外界吸取空气,所述连接架的外壁与弹簧轴的外壁固定连接,通过弹簧轴带动连接架,使得防护板时刻与砂光机位于同一水平。Preferably, the protective plate is arc-shaped, the bottom of the protective plate is horizontal to the bottom of the sander, and the inner and outer walls of the protective plate are provided with ventilation holes, so that the protective plate can surround the sander, and the sanding process will The generated sundries are blown away to prevent the sundries from affecting the sanding effect. A one-way air valve is fixedly installed on the outer wall of the elastic airbag, so that the elastic airbag can absorb air from the outside during the restoration process. The outer wall of the connecting frame and the spring shaft The outer wall is fixedly connected, and the connecting frame is driven by the spring shaft, so that the protective plate is always at the same level as the sander.
优选的,所述限位杆有两根且对称分布在支撑板的一侧外壁,对移动板进行支撑,避免移动板倾斜,所述限位杆的顶端固定安装有挡块,防止移动板掉落,所述移动板与限位杆接触部部开设有加油孔,方便使用者加注润滑油。Preferably, there are two limiting rods and they are symmetrically distributed on one side of the outer wall of the supporting plate to support the moving plate to prevent the moving plate from tilting, and a stopper is fixedly installed on the top of the limiting rod to prevent the moving plate from falling. Falling, the contact part of the moving plate and the limit rod is provided with an oil filling hole, which is convenient for the user to add lubricating oil.
本实用新型提供了一种胶合板生产用的砂光装置。该胶合板生产用的砂光装置具备以下有益效果:The utility model provides a sanding device for plywood production. The sanding device for plywood production has the following beneficial effects:
(1)、该胶合板生产用的砂光装置,开启伺服电机带动转盘转动,进而带动一号连杆转动,一号连杆转动带动镖型杆绕固定轴转动,进而带动二号连杆转动,二号连杆转动带动移动板沿限位杆往复运动,移动板往复运动带动弹簧轴往复运动,进而带动砂光机往复移动对胶合板表面进行砂光;(1) For the sanding device used for plywood production, turn on the servo motor to drive the turntable to rotate, and then drive the No. 1 connecting rod to rotate, and the rotation of the No. 1 connecting rod drives the dart bar to rotate around the fixed axis, and then drives the No. 2 connecting rod to rotate. The rotation of the second connecting rod drives the moving plate to reciprocate along the limit rod, and the reciprocating motion of the moving plate drives the spring shaft to reciprocate, which in turn drives the sander to reciprocate to sand the surface of the plywood;
(2)、该胶合板生产用的砂光装置,通过伺服电机转动带动凸轮转动,凸轮转动过程中会周期性挤压弹性气囊,弹性气囊挤压受力将空气导入波纹管内,进而推动到连接架内,最后从防护板上的通气槽吹向砂光机,将砂光过程中产生的杂物吹开,避免往复砂光过程中杂物堆积影响砂光效果。(2) The sanding device used for plywood production drives the cam to rotate through the rotation of the servo motor. During the rotation of the cam, the elastic airbag will be squeezed periodically, and the elastic airbag will be pressed to force the air into the bellows, and then pushed to the connecting frame. Finally, blow to the sander from the ventilation groove on the protective plate to blow away the debris generated during the sanding process, so as to avoid the accumulation of debris during the reciprocating sanding process and affect the sanding effect.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型侧视结构示意图;Fig. 2 is the utility model side view structure diagram;
图3为本实用新型往复机构结构示意图;Fig. 3 is the structural representation of the reciprocating mechanism of the utility model;
图4为本实用新型吹气机构结构示意图。Fig. 4 is a structural schematic diagram of the air blowing mechanism of the present invention.
图中:1工作台、2支撑板、3往复机构、301伺服电机、302转盘、303一号连杆、304镖型连接杆、305二号连杆、306限位杆、307移动板、308固定轴、4吸盘、5滑板、6滑轨、7丝杆、8正反电机、9吹气机构、901弹性气囊、902凸轮、903波纹管、904防护板、905连接架、10液压杆、11弹簧轴、12砂光机、13真空泵、14软管、15承载台。In the figure: 1 working table, 2 support plate, 3 reciprocating mechanism, 301 servo motor, 302 turntable, 303 No. 1 connecting rod, 304 dart connecting rod, 305 No. 2 connecting rod, 306 limit rod, 307 moving plate, 308 Fixed shaft, 4 suction cups, 5 slide plates, 6 slide rails, 7 screw rods, 8 positive and negative motors, 9 blowing mechanism, 901 elastic airbag, 902 cam, 903 bellows, 904 protective plate, 905 connecting frame, 10 hydraulic rod, 11 spring shaft, 12 sander, 13 vacuum pump, 14 hose, 15 carrying table.
具体实施方式detailed description
如图1-4所示,本实用新型提供一种技术方案:一种胶合板生产用的砂光装置,包括支撑板2,支撑板2的外壁固定安装有往复机构3;As shown in Figures 1-4, the utility model provides a technical solution: a sanding device for plywood production, including a
往复机构3包括伺服电机301,伺服电机301的输出端固定安装有转盘302,转盘302边缘外壁通过销铰接有一号连杆303,一号连杆303远离转盘302的一端通过销铰接有镖型杆304,镖型杆304较长的一端通过销铰接有二号连杆305,二号连杆305远离镖型杆304的一端固定安装有移动板307,支撑板2的外壁固定安装有限位杆306,限位杆306活动贯穿移动板307的外壁,支撑板2的上表面固定安装有固定轴308,固定轴308靠近镖型杆304的一端通过轴承贯穿镖型杆304的外壁,移动板307的底部固定安装有弹簧轴11,限位杆306有两根且对称分布在支撑板2的一侧外壁,对移动板307进行支撑,限位杆306的顶端固定安装有挡块,防止移动板307掉落,移动板与限位杆306接触部部开设有加油孔,方便使用者加注润滑油;The
支撑板2的外壁固定安装有吹气机构9,吹气机构9包括凸轮902,凸轮902的内壁与伺服电机301的输出端固定连接,支撑板2的顶部固定安装有弹性气囊901,凸轮902的外壁与弹性气囊901的外壁贴合,弹性气囊901的内壁贯通连接有波纹管903,波纹管903的底部贯通连接有连接架905,连接架905的底部贯通连接有防护板904,防护板904为弧形,防护板904的底部与砂光机12的底部水平,防护板904内侧外壁开设有通气孔,使得防护板904能包围砂光机12,将砂光过程中产生的杂物吹走,避免杂物影响砂光效果,弹性气囊901的外壁固定安装有单向气阀,使得弹性气囊901复原过程中从外界吸取空气,连接架905的外壁与弹簧轴11的外壁固定连接,通过弹簧轴11带动连接架905,使得防护板904时刻与砂光机12位于同一水平,支撑板2的底部固定安装有液压杆10,液压杆10的底部固定安装有工作台1,弹簧轴11的底部固定安装有砂光机12,通过液压杆10升降带动支撑板2升降进而带动移动板307升降,移动板307升降带动弹簧轴11升降,进而带动砂光机12升降,工作台1的上表面固定安装有滑轨6,滑轨6的外壁卡接有滑板5,滑板5的内壁螺纹连接有丝杆7,丝杆7的一端固定安装有正反电机8,通过正反电机8的正转和反转带动丝杆7正转和反转,使得滑板5在滑轨6上前后移动,工作台1的下方固定安装有承载台15,承载台15的上表面固定安装有真空泵13,真空泵13的内壁贯通连接有软管14,软管14的顶部贯通连接有吸盘4,吸盘4贯穿滑板5的外壁,通过真空泵13将吸盘4内抽真空,使得吸盘4紧紧吸附在滑板5上的胶合板底部,对胶合板进行固定。The outer wall of the
该胶合板生产用的砂光装置在使用时,将胶合板放置在滑板5上,开启真空泵13将吸盘4内的空气抽离,使得吸盘4在气压差的作用下紧紧吸附在胶合板上,开启液压杆10带动支撑板2下落,支撑板2下落带动移动板307下落,支撑板307下落带动弹簧轴11下落,弹簧轴11下落带动砂光机12下落与胶合板的上表面贴合,开启伺服电机301带动转盘302和凸轮902转动,转盘302转动带动一号连杆303转动,一号连杆303转动带动镖型杆304绕固定轴308转动,镖型杆304转动带动二号连杆305转动,进而带动移动板307沿限位杆306往复运动,移动板307往复运动带动弹簧轴11往复运动,进而带动砂光机12往复移动,使得砂光机12对胶合板表面进行砂光,凸轮902转动过程中会周期性挤压弹性气囊901,弹性气囊901挤压受力将空气导入波纹管903内,波纹管903内的气体被推动到连接架905内,最后从防护板904上的通气槽吹向砂光机12,将砂光过程中产生的杂物吹开,避免往复砂光过程中杂物堆积影响砂光效果,等胶合板上的一部分被砂光后,开启正反电机8带动丝杆7转动,丝杆7转动带动滑板5移动,滑板5移动将胶合板上未砂光的部位移动到砂光机12的下方,继续对胶合板进行砂光。When the sanding device for plywood production is in use, the plywood is placed on the slide plate 5, the
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Effective date of registration: 20250703 Address after: 274000 Shandong Province Heze City Dongming County Datun Town Pengzhuang Administrative Village Pengzhuang Village Patentee after: Dongming Senyu Wood Industry Co.,Ltd. Country or region after: China Address before: 221300 Guanhu Town Farm, Pizhou City, Xuzhou City, Jiangsu Province Patentee before: Pizhou Yuzhe Wood Industry Co.,Ltd. Country or region before: China |