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CN218079135U - Railway wheel visual detection turntable equipment - Google Patents

Railway wheel visual detection turntable equipment Download PDF

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Publication number
CN218079135U
CN218079135U CN202221886786.8U CN202221886786U CN218079135U CN 218079135 U CN218079135 U CN 218079135U CN 202221886786 U CN202221886786 U CN 202221886786U CN 218079135 U CN218079135 U CN 218079135U
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CN
China
Prior art keywords
wheel
visual inspection
rotary table
bearing support
visual
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CN202221886786.8U
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Chinese (zh)
Inventor
徐有春
杜云岗
郭天庆
何阳
王瑞东
闫孟生
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Taiyuan Heavy Industry Railway Traffic Equipment Co ltd
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Taiyuan Heavy Industry Railway Traffic Equipment Co ltd
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Abstract

The utility model discloses a railway wheel visual detection turntable device, which comprises a bottom frame, a separation fence, a visual detection turntable, a turntable motor and two bearing support frames, wherein the visual detection turntable is arranged on the bottom frame, the turntable motor is arranged on one side of the bottom frame, the two bearing support frames are symmetrically arranged on the visual detection turntable, the separation fence is arranged between the two bearing support frames and is connected with the visual detection turntable; be provided with the wheel support frame on the bearing support frame, wheel rotating electrical machines is installed to bearing support frame one side, and wheel rotating electrical machines output is connected with the wheel support frame, the utility model discloses accessible and the cooperation of unloading manipulator realize automatic operation, the effectual inspection space that has reduced, have improved inspection efficiency, practice thrift plenty of time and cost.

Description

Railway wheel visual detection turntable equipment
Technical Field
The utility model belongs to the technical field of railway wheel check out test set, especially, relate to a railway wheel visual detection revolving stage equipment.
Background
In the railway wheel manufacturing industry, the quality detection of the railway wheels is very strict, wherein an important process is that an operator performs visual inspection on the wheels, and the operator is matched with a professional tool to perform primary visual inspection on whether the size of the wheels is qualified or not, whether the surfaces of the wheels have surface defects or not and the like.
In the prior art, most of operation procedures are to flatly lay the railway wheels to be detected in a visual inspection area, the railway wheels are inspected manually, the adaptability is poor, the operation is very inconvenient, and the requirement of a production line for automatic operation cannot be met.
Therefore, in view of the above-mentioned characteristics of poor adaptability, inconvenient operation and incapability of meeting the requirement of automatic operation, it is necessary to provide a railway wheel visual inspection turntable device to solve the above-mentioned technical problems.
SUMMERY OF THE UTILITY MODEL
For solving the part or whole technical problem that exist among the above-mentioned prior art, the utility model provides a railway wheel visual detection revolving stage equipment, include the chassis, separate rail, visual revolving stage, revolving stage motor and two bearing support frames, wherein:
the visual inspection rotary table is arranged on the bottom frame, the rotary table motor is arranged on one side of the bottom frame, the two bearing support frames are symmetrically arranged on the visual inspection rotary table, and the separation fence is arranged between the two bearing support frames and is connected with the visual inspection rotary table;
a wheel supporting frame is arranged on the bearing supporting frame, a wheel rotating motor is arranged on one side of the bearing supporting frame, and the output end of the wheel rotating motor is connected with the wheel supporting frame;
a rotating shaft is arranged on one side of the visual inspection rotary table, the rotating shaft is connected with the visual inspection rotary table through a rotating shaft, a workbench is arranged on the rotating shaft, a limit switch plate is arranged at the bottom of the visual inspection rotary table, and a protective cover is arranged on the visual inspection rotary table;
two illuminating lamps are hung on one side of the separation fence, the two illuminating lamps are symmetrically arranged, and the illuminating lamps correspond to one of the bearing support frames;
further, in the above railway wheel visual detection turntable device, the visual detection turntable is connected with the underframe through a rotating shaft, and the output end of the turntable motor is connected with the visual detection turntable through gear engagement.
Further, in the railway wheel visual detection turntable device, the wheel support frame is connected with the bearing support frame through a rotating shaft, the wheel rotating motor is fixed with the bearing support frame through a bolt, and the output end of the wheel rotating motor is connected with the wheel support frame through a belt.
Further, in the railway wheel visual detection rotary table equipment, the number of the limit switch plates is two, and the limit switch plates are symmetrically arranged at two ends of the bottom of the visual detection rotary table.
Further, in the above railway wheel visual inspection turntable apparatus, the protection cover is fixedly connected with the visual inspection turntable by a bolt.
The utility model discloses a railway wheel visual detection revolving stage equipment can save the inspection space according to unloading in its structure cooperation, separates into two checkout stands through separating the rail, can once only inspect two wheels to improve inspection efficiency, install the wheel simultaneously and coordinate the rotating electrical machines and can inspect whole circumference on the wheel support frame.
Drawings
The accompanying drawings, which are set forth herein, serve to provide a further understanding of the embodiments of the present invention and constitute a part of this specification, and the exemplary embodiments and descriptions thereof are illustrative of the invention and do not constitute a limitation on the invention. In the drawings:
fig. 1 is a schematic structural view of the railway wheel visual detection turntable device of the present invention;
fig. 2 is a front view of the railway wheel visual inspection turntable apparatus of the present invention;
FIG. 3 is a schematic cross-sectional view of C-C in FIG. 2;
FIG. 4 is a schematic cross-sectional view of B-B in FIG. 3;
fig. 5 isbase:Sub>A schematic cross-sectional view ofbase:Sub>A-base:Sub>A in fig. 3.
Description of the reference numerals:
1: the bottom frame 2: the separation fence 3: visual inspection rotary table
4: the turntable motor 5: bearing support frame 6: wheel support
7: wheel rotating electrical machine 8: rotation shaft 9: working table
101: limit switch plate 102: protective cover 103: an illuminating lamp.
Detailed Description
To make the purpose, technical solution and advantages of the present invention clearer, the following will combine the embodiments of the present invention and the corresponding drawings to clearly and completely describe the technical solution of the present invention. It is obvious that the described embodiments are only some of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 to 5, the utility model discloses a railway wheel visual detection revolving stage equipment includes chassis 1, separates rail 2, visual revolving stage 3, revolving stage motor 4 and two bearing support frame 5, wherein: the visual inspection rotary table 3 is arranged on the bottom frame 1, the rotary table motor 4 is arranged on one side of the bottom frame 1, the two bearing support frames 5 are symmetrically arranged on the visual inspection rotary table 3, and the separation fence 2 is arranged between the two bearing support frames 5 and is connected with the visual inspection rotary table 3; a wheel supporting frame 6 is arranged on the bearing supporting frame 5, a wheel rotating motor 7 is installed on one side of the bearing supporting frame 5, and the output end of the wheel rotating motor 7 is connected with the wheel supporting frame 6; a rotating shaft 8 is arranged on one side of the visual inspection rotary table 3, the rotating shaft 8 is connected with the visual inspection rotary table 3 through a rotating shaft, a workbench 9 is arranged on the rotating shaft 8, a limit switch plate 101 is arranged at the bottom of the visual inspection rotary table 3, and a protective cover 102 is arranged on the visual inspection rotary table 3; two illuminating lamps 103 are hung on one side of the separation fence 2, the two illuminating lamps 103 are symmetrically arranged, and the illuminating lamps 103 correspond to one of the bearing support frames 5; the visual inspection rotary table 3 is connected with the underframe 1 through a rotating shaft, and the output end of the rotary table motor 4 is connected with the visual inspection rotary table 3 through a gear; the wheel supporting frame 6 is connected with the bearing supporting frame 5 through a rotating shaft, the wheel rotating motor 7 is fixed with the bearing supporting frame 5 through a bolt, and the output end of the wheel rotating motor 7 is connected with the wheel supporting frame 6 through a belt; the number of the limit switch plates 101 is two, and the limit switch plates 101 are symmetrically arranged at two ends of the bottom of the visual inspection rotary table 3; the protective cover 102 is fixedly connected with the visual inspection rotary table 3 through bolts.
The utility model discloses an as above during railway wheel visual detection revolving stage equipment, separate into two with visual inspection revolving stage 3 through separating rail 2 and wait to examine the station, install revolving stage motor 4 in 1 one side of chassis and provide the turning force for visual inspection revolving stage 3 through gear engagement, make visual inspection revolving stage 3 rotate on 1 of chassis, realize the exchange of two stations, install wheel rotating electrical machines 7 in 5 one sides of bearing support frame and provide the turning force for wheel support frame 6 through the belt, make wheel support frame 6 rotate on 5 bearing support frames, place railway wheel on wheel support frame 6 simultaneously, the realization is rotatory to railway wheel circumference, thereby be convenient for the operative employee visual inspection to railway wheel.
Furthermore, as described above, railway wheel visual detection rotary table equipment in, visual detection rotary table 3 one side is provided with rotation axis 8, is provided with workstation 9 on the rotation axis 8, is connected through rotation axis 8 and visual detection rotary table 3 between the pivot, realizes that workstation 9 can be along with waiting to examine the station apposition, through placing measuring tool on workstation 9, operative employee can get at any time and put measuring tool when carrying out the visual detection of railway wheel, provides convenient for the operation.
Further, as above the utility model discloses an among the railway wheel visual detection revolving stage equipment, through the limit switch board 101 that visual inspection revolving stage 3 bottoms set up, effectively play the limiting displacement when examining revolving stage 3 rotation to the visual through revolving stage motor 4 to make visual inspection revolving stage 3 rotatory all can be rotatory 180 degrees at every turn, prevent rotatory exceeding limit position, can cooperate the unloading manipulator to make the rotation at every turn all correspond with the unloading manipulator simultaneously, through the unloading of unloading manipulator, thereby realize automatic operation.
Further, as described above, the utility model discloses a railway wheel visual detection revolving stage equipment in, the safety cover 102 that sets up on the visual inspection revolving stage 3 can play the guard action to the drive gear of visual inspection revolving stage 3 between with revolving stage motor 4 effectively, can also prevent effectively simultaneously that the operative employee from getting into the turning radius within range of separating rail 2 to effectively avoided causing the injury to the operative employee when separating rail 2 and rotating.
Further, as described above, in the railway wheel visual inspection turntable device of the present invention, the illuminating lamp 103 corresponding to the bearing support frame 5 can provide a better visual field when detecting the surface defect of the railway wheel.
To sum up, the utility model discloses a railway wheel visual detection revolving stage equipment has effectively saved the inspection space, has realized the simplification operation of railway wheel operation to can place railway wheel on the wheel support frame, realize checking the whole circumference of wheel, thereby the effectual inspection efficiency that has improved.
More specifically, compared with the prior art, the utility model discloses a railway wheel visual detection revolving stage equipment has following advantage and beneficial effect:
(1) The visual inspection rotary table is divided into two stations to be inspected by the separating fence, so that two wheels are inspected at one time, the inspection efficiency is improved, and the simplified operation of the railway wheel operation process is realized;
(2) The railway wheels are placed on the wheel supporting frames, so that the whole circumferential direction of the wheels is inspected, the inspection efficiency is effectively improved, and the manual inspection time is reduced;
(3) The visual inspection rotary table rotates 180 degrees at each time by the limitation of the limit switch plate and is matched with the blanking manipulator, so that automatic operation is realized, and the inspection space is saved.
It is noted that, in this document, relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. In addition, "front", "rear", "left", "right", "upper" and "lower" in this document are referred to the placement states shown in the drawings.
Finally, it should be noted that: the above embodiments are only used for illustrating the technical solution of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims (5)

1. The utility model provides a railway wheel visual detection revolving stage equipment, its characterized in that, railway wheel visual detection revolving stage equipment includes the chassis, separates the rail, visual revolving stage, revolving stage motor and two bearing support frames, wherein:
the visual inspection rotary table is arranged on the bottom frame, the rotary table motor is arranged on one side of the bottom frame, the two bearing support frames are symmetrically arranged on the visual inspection rotary table, and the separation fence is arranged between the two bearing support frames and is connected with the visual inspection rotary table;
a wheel supporting frame is arranged on the bearing supporting frame, a wheel rotating motor is arranged on one side of the bearing supporting frame, and the output end of the wheel rotating motor is connected with the wheel supporting frame;
a rotating shaft is arranged on one side of the visual inspection rotary table, the rotating shaft is connected with the visual inspection rotary table through a rotating shaft, a workbench is arranged on the rotating shaft, a limit switch plate is arranged at the bottom of the visual inspection rotary table, and a protective cover is arranged on the visual inspection rotary table;
two illuminating lamps are hung on one side of the separation fence and symmetrically arranged, and the illuminating lamps correspond to one of the bearing support frames.
2. The railroad wheel visual inspection turret apparatus of claim 1 wherein said visual inspection turret is pivotally connected to said undercarriage, and wherein said turret motor output is connected to said visual inspection turret through gear engagement.
3. The railway wheel visual inspection turntable device of claim 1, wherein the wheel support frame is connected with the bearing support frame through a rotating shaft, the wheel rotating motor is fixed with the bearing support frame through a bolt, and an output end of the wheel rotating motor is connected with the wheel support frame through a belt.
4. The railway wheel visual inspection turntable apparatus of claim 1, wherein there are two limit switch plates, and the limit switch plates are symmetrically disposed at both ends of the bottom of the visual inspection turntable.
5. The railroad wheel visual inspection turret apparatus of claim 1, wherein the protective cover is fixedly attached to the visual inspection turret by bolts.
CN202221886786.8U 2022-07-21 2022-07-21 Railway wheel visual detection turntable equipment Active CN218079135U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221886786.8U CN218079135U (en) 2022-07-21 2022-07-21 Railway wheel visual detection turntable equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221886786.8U CN218079135U (en) 2022-07-21 2022-07-21 Railway wheel visual detection turntable equipment

Publications (1)

Publication Number Publication Date
CN218079135U true CN218079135U (en) 2022-12-20

Family

ID=84481729

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221886786.8U Active CN218079135U (en) 2022-07-21 2022-07-21 Railway wheel visual detection turntable equipment

Country Status (1)

Country Link
CN (1) CN218079135U (en)

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