CN218033091U - Steam energy-saving supply system for setting machine of printing and dyeing mill - Google Patents
Steam energy-saving supply system for setting machine of printing and dyeing mill Download PDFInfo
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- CN218033091U CN218033091U CN202221751276.XU CN202221751276U CN218033091U CN 218033091 U CN218033091 U CN 218033091U CN 202221751276 U CN202221751276 U CN 202221751276U CN 218033091 U CN218033091 U CN 218033091U
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- 238000004043 dyeing Methods 0.000 title claims abstract description 15
- 239000002918 waste heat Substances 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 4
- 238000004056 waste incineration Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 238000001816 cooling Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 238000002347 injection Methods 0.000 description 9
- 239000007924 injection Substances 0.000 description 9
- 238000004513 sizing Methods 0.000 description 9
- 239000007789 gas Substances 0.000 description 4
- 230000006837 decompression Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及印染厂定型机供热技术领域,具体地说是一种节能、降低生产成本的一种印染厂定型机蒸汽节能供应系统。The utility model relates to the technical field of heat supply for setting machines in printing and dyeing factories, in particular to an energy-saving steam supply system for setting machines in printing and dyeing factories that saves energy and reduces production costs.
背景技术Background technique
如图1所示,现有印染厂供热系统中,定型机工作后产生的排放水排放到闪蒸罐中,在闪蒸罐产生压强为0.8MPa,温度约为170℃左右的蒸汽。为了能够回收利用定型机的排放余热,闪蒸罐中产生的蒸汽经除氧器除氧后,输入加热装置中进一步加热水,形成温度为405℃,压强为4.2MPa的高温高压蒸汽。所述高温高压蒸汽需要降温降压才能在定型机中使用,因此所述高温高压蒸汽经降温减压装置后形成温度为300℃,压强为2.5MPa的工作蒸汽,然后输入定型机中加热做功,定型机中工作后形成温度为170℃,压强为2.0MPa的低温冷凝水排入闪蒸罐中储存,而闪蒸罐除了闪蒸出的蒸汽直接进入除氧器后回收利用外,其产生的带有高温的冷凝水直接排放,无法高效利用。其中,在降温减压装置中,为了将高温高压蒸汽降为适合使用的工作蒸汽,是采用冷水进行强制减温减压的措施,其中大量的热源白白浪费掉,且会造成环境污染。As shown in Figure 1, in the heating system of the existing printing and dyeing factory, the discharge water generated after the setting machine works is discharged into the flash tank, and the steam with a pressure of 0.8MPa and a temperature of about 170°C is generated in the flash tank. In order to recycle waste heat from the setting machine, the steam generated in the flash tank is deoxidized by the deaerator, and then input into the heating device to further heat water to form high-temperature and high-pressure steam with a temperature of 405°C and a pressure of 4.2MPa. The high-temperature and high-pressure steam needs to be lowered in temperature and pressure before it can be used in the setting machine. Therefore, the high-temperature and high-pressure steam forms working steam with a temperature of 300°C and a pressure of 2.5 MPa after passing through the cooling and decompression device, and then enters the setting machine to heat and perform work. After working in the setting machine, the low-temperature condensed water with a temperature of 170°C and a pressure of 2.0 MPa is discharged into the flash tank for storage, and the flash tank not only directly enters the deaerator for recycling, but also produces Condensed water with high temperature is directly discharged and cannot be used efficiently. Among them, in the cooling and decompression device, in order to reduce the high-temperature and high-pressure steam to suitable working steam, cold water is used for forced temperature reduction and decompression. A large number of heat sources are wasted and environmental pollution will be caused.
实用新型内容Utility model content
本实用新型的目的是针对以上所述现有技术存在的不足,提供一种在现有结构的基础上进行改造,节能环保的印染厂定型机蒸汽节能供应系统。The purpose of this utility model is to provide an energy-saving and environment-friendly steam energy-saving supply system for setting machines in printing and dyeing factories, which is modified on the basis of the existing structure.
为达到上述目的,本实用新型为解决上述技术问题所采用的技术方案是:一种印染厂定型机蒸汽节能供应系统,包括热源单元、引射器、定型机和闪蒸罐,热源单元的蒸汽出口通过管道与引射器的喷射口连接,所述引射器的出口通过管道与定型机的蒸汽输入口连接,定型机的废汽排放口通过管道与所述闪蒸罐的输入口连接,所述闪蒸罐的设有一个输出口通过管道与所述引射器的引射口连接。In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model for solving the above-mentioned technical problems is: an energy-saving supply system for the steam of the setting machine in a printing and dyeing factory, including a heat source unit, an ejector, a setting machine and a flash tank, and the steam of the heat source unit The outlet is connected with the injection port of the ejector through a pipeline, the outlet of the ejector is connected with the steam input port of the sizing machine through a pipeline, and the waste steam discharge port of the sizing machine is connected with the input port of the flash tank through a pipeline, An output port of the flash tank is connected with the ejector port of the ejector through a pipeline.
优选的,所述热源单元为余热锅炉。Preferably, the heat source unit is a waste heat boiler.
优选的,所述热源单元为垃圾焚烧锅炉。Preferably, the heat source unit is a waste incineration boiler.
优选的,所述热源单元与过引射器的喷射口之间设置第一控制阀,所述闪蒸罐与引射器的引射口之间设置第二控制阀,通过第一控制阀和/或第二控制阀调节,可以将高温高压蒸汽形成工作蒸汽。Preferably, a first control valve is provided between the heat source unit and the injection port of the ejector, and a second control valve is provided between the flash tank and the ejector port, through the first control valve and /or the adjustment of the second control valve can turn the high-temperature and high-pressure steam into working steam.
定型机的气体排放口上设置第一换热器,冷风通过风机与第一换热器入风口连接,所述第一换热器的出风口与定型机内腔连接。A first heat exchanger is arranged on the gas discharge port of the sizing machine, and the cold air is connected to the air inlet of the first heat exchanger through a fan, and the air outlet of the first heat exchanger is connected to the inner chamber of the sizing machine.
与现有技术相比,本实用新型具有的有益效果是:(1)用引射器替代现有降温降压装置,且回用还有高温的冷凝水来调节高温高压蒸汽,可以有效的节约能源和降低生产成本;(2)可在现有设备基础上改进,无需改动现有设备主体结构,实现非常容易;(3)可以很大程度的节约能源,减少排放热损失和环境污染。Compared with the prior art, the utility model has the following beneficial effects: (1) The ejector is used to replace the existing cooling and pressure reducing device, and the condensed water with high temperature is reused to adjust the high temperature and high pressure steam, which can effectively save (2) It can be improved on the basis of existing equipment without changing the main structure of the existing equipment, and it is very easy to realize; (3) It can save energy to a large extent, reduce heat loss and environmental pollution.
附图说明Description of drawings
图1是本实用新型现有技术中印染厂供热系统构造示意图;Fig. 1 is a schematic diagram of the structure of the heating system of the printing and dyeing factory in the prior art of the utility model;
图2是本实用新型印染厂定型机蒸汽节能供应系统的系统构造示意图。Fig. 2 is a schematic diagram of the system structure of the steam energy-saving supply system for the setting machine of the printing and dyeing factory of the utility model.
具体实施方式detailed description
以下结合附图和具体实施例对本实用新型做详细的描述。附图显示出了本实用新型之较佳实施例的具体结构。其中各元件的结构特点,而如果有描述到方向(上、下、左、右、前及后)时,是以图示的结构为参考描述,但本实用新型的实际使用方向并不局限于此。The utility model is described in detail below in conjunction with the accompanying drawings and specific embodiments. Accompanying drawing has shown the specific structure of the preferred embodiment of the utility model. Wherein the structural characteristics of each element, if there is a description to the direction (up, down, left, right, front and back), it is described with reference to the structure shown in the figure, but the actual use direction of the present utility model is not limited to this.
一种印染厂定型机蒸汽节能供应系统,如图2所示,包括热源单元、引射器、定型机和闪蒸罐,热源单元的蒸汽出口通过管道与引射器的喷射口连接,所述引射器的出口通过管道与定型机的蒸汽输入口连接,定型机的废汽排放口通过管道与所述闪蒸罐的输入口连接,所述闪蒸罐的设有一个输出口通过管道与所述引射器的引射口连接。所述热源单元生产出温度为405℃,压强为4.2MPa的高温高压蒸汽。所述高温高压蒸汽通过引射器的喷射口形成的高速高能流将闪蒸罐中的温度为170℃,压强为0.8MPa的热水引射流进入引射器的混合室内混合,通过控制喷射量或者引射量,将高温高压蒸汽用热水调节至适合定型机使用的温度为300℃,压强为2.5MPa的工作蒸汽。使用引射器将定型机具有高温余热的排放废汽替代原来技术方案中的降温降压装置和外围冷源介质,可以避免热量损失,减少能耗排放,可以有效节能,且无需对现有生产系统的大改动,实现极其简便。优选的,所述热源单元为余热锅炉。所述余热锅炉与过引射器的喷射口之间设置第一控制阀,所述闪蒸罐与引射器的引射口之间设置第二控制阀,通过第一控制阀和/或第二控制阀调节,可以将高温高压蒸汽形成工作蒸汽。A kind of steam energy-saving supply system for setting machine in printing and dyeing factory, as shown in Figure 2, includes a heat source unit, an ejector, a setting machine and a flash tank, the steam outlet of the heat source unit is connected with the injection port of the ejector through a pipeline, and the The outlet of the ejector is connected with the steam input port of the sizing machine through a pipeline, and the waste steam discharge port of the sizing machine is connected with the input port of the flash tank through a pipeline, and the flash tank is provided with an output port connected with the steam tank through a pipeline. The ejector port of the ejector is connected. The heat source unit produces high-temperature and high-pressure steam with a temperature of 405° C. and a pressure of 4.2 MPa. The high-speed, high-energy flow formed by the high-temperature and high-pressure steam passing through the injection port of the ejector will mix the hot water injection flow in the flash tank with a temperature of 170°C and a pressure of 0.8 MPa into the mixing chamber of the ejector, and by controlling the amount of injection Or the amount of injection, adjust the high-temperature and high-pressure steam with hot water to the working steam with a temperature of 300 ° C and a pressure of 2.5 MPa suitable for the setting machine. Use the ejector to replace the cooling device and peripheral cold source medium in the original technical scheme with the waste steam with high temperature waste heat from the setting machine, which can avoid heat loss, reduce energy consumption and discharge, effectively save energy, and do not need to modify the existing production The big change of the system is extremely easy to implement. Preferably, the heat source unit is a waste heat boiler. A first control valve is set between the waste heat boiler and the injection port of the ejector, and a second control valve is set between the flash tank and the injection port of the ejector, through the first control valve and/or the second The two control valves can be adjusted to form high-temperature and high-pressure steam into working steam.
此外,定型机的气体排放口上设置第一换热器,冷风通过风机与第一换热器入风口连接,所述第一换热器的出风口与定型机内腔连接,用定型机气体排放口高达180℃的排放气体通过第一换热器将冷空气加热后再输入到定型机内腔,可以减少定型机内腔的热损失,减少能源损耗,有益于维持定型机内温度稳定,提高生产品质。In addition, a first heat exchanger is arranged on the gas discharge port of the sizing machine, and the cold air is connected to the air inlet of the first heat exchanger through a fan, and the air outlet of the first heat exchanger is connected to the inner cavity of the sizing machine, and the gas is discharged by the sizing machine. The exhaust gas up to 180°C passes through the first heat exchanger to heat the cold air and then enters the inner cavity of the setting machine, which can reduce the heat loss in the inner cavity of the setting machine and reduce energy loss, which is beneficial to maintaining the temperature inside the setting machine. Production quality.
以上所述者,仅为本实用新型的较佳实施例而已,当不能以此限定本实用新型实施的范围,即但凡依本实用新型申请专利范围及实用新型说明内容所作的简单等效变化与修饰,皆仍属本实用新型专利涵盖的范围内。The above is only a preferred embodiment of the utility model, and the scope of the utility model can not be limited with this, that is, all simple equivalent changes made according to the scope of the utility model patent application and the utility model description content are the same as Modifications still belong to the scope covered by the utility model patent.
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CN115823562A (en) * | 2023-02-14 | 2023-03-21 | 苏州晟德亿节能环保科技有限公司 | Steam condensate water waste heat recovery device without drain valve |
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CN115823562A (en) * | 2023-02-14 | 2023-03-21 | 苏州晟德亿节能环保科技有限公司 | Steam condensate water waste heat recovery device without drain valve |
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