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CN217990802U - Rapid forming equipment for aero-engine coil spring parts - Google Patents

Rapid forming equipment for aero-engine coil spring parts Download PDF

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Publication number
CN217990802U
CN217990802U CN202222013570.7U CN202222013570U CN217990802U CN 217990802 U CN217990802 U CN 217990802U CN 202222013570 U CN202222013570 U CN 202222013570U CN 217990802 U CN217990802 U CN 217990802U
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China
Prior art keywords
coil spring
aero
mandrel
guide module
locking device
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CN202222013570.7U
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Chinese (zh)
Inventor
林姚辰
林伟明
樊智涌
林军凯
冯运
徐江锋
周青锋
叶冬冬
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Zhejiang Kingmasun Intelligent Manufacturing Co ltd
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Zhejiang Kingmasun Intelligent Manufacturing Co ltd
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Abstract

The utility model discloses an aeroengine wind spring part rapid prototyping is equipped, including the workstation, install the locking device that can initiatively rotate on the workstation, the plug lower extreme inserts locking device, locking device includes a plurality of compact heap that sets up around locking device rotation center, a plurality of compact heaps can move simultaneously and will insert the lower extreme of the plug of a plurality of compact heap inboard and hold tightly and fix, the upper end of plug is seted up the clamp groove of pegging graft with panel, install the guide module that can horizontal migration on the workstation, the sunken curved shaping face that is formed on the guide module, in the process of panel shaping for the wind spring, panel atress bending back can offset with the shaping face and slide along the shaping face and gradually deform; therefore, the production efficiency and the yield of the coil spring are improved through the quick replacement of the core rod and the control of the pitch of the coil spring.

Description

一种航空发动机卷簧零件快速成型装备A rapid prototyping equipment for aero-engine coil spring parts

技术领域technical field

本实用新型涉及航空发动机领域,尤其涉及一种航空发动机卷簧零件快速成型装备。The utility model relates to the field of aero-engines, in particular to rapid prototyping equipment for coil spring parts of aero-engines.

背景技术Background technique

卷簧作为一种机械动力使用的零部件,在航空发动机的狭小空间里为各零部件持续提供较大的恢复力,也为各个零部件附加平衡力,每个部件都需要在高温、高压、高转速的复杂环境下工作,同时各零部件对耐久性具有苛刻的要求;由于卷簧规格复杂、品种多、批量小、材料特殊等特征,导致零件制造工艺复杂、制造困难,需要在成型后依赖钳工通过手工的修正,进行试验才能最终确定各部的参数;同时由于其材料的特殊性,在制造过程中由于速度与成型施加的力不均衡,经常出现断裂导致报废率高。As a mechanical power component, the coil spring continuously provides a large restoring force for each component in the narrow space of the aero-engine, and also adds a balance force to each component. Each component needs to withstand high temperature, high pressure, Working in a complex environment with high speed, and each component has strict requirements on durability; due to the characteristics of complex coil spring specifications, many varieties, small batches, and special materials, the manufacturing process of the parts is complicated and difficult, and it needs to be processed after forming. Relying on the fitter to manually correct and conduct tests to finally determine the parameters of each part; at the same time, due to the particularity of its material, due to the imbalance of speed and forming force during the manufacturing process, fractures often occur and the scrap rate is high.

公开号为CN206702138U的专利文献公开了一种大型接触式平面涡卷弹簧成型机,包括设备支架、安装于设备支架上的前挡板组、后挡板组、以及绕轴心旋转的卷簧芯轴。所述卷簧芯轴设有一体延伸的前端和后端,所述卷簧芯轴的前端自前挡板组的外侧穿出,所述卷簧芯轴的后端横向配置于前挡板组和后挡板组之间。所述后挡板组能够活动抵挡于卷簧芯轴的后端。所述前挡板组的内侧设有挂轴,所述挂轴与卷簧芯轴间隔且朝向后挡板组延伸。所述卷簧芯轴用于成型过程中固定弹簧的内钩,挂轴用于成型后固定弹簧的外钩。The patent document with the publication number CN206702138U discloses a large-scale contact-type planar scroll spring forming machine, which includes an equipment support, a front baffle set mounted on the equipment support, a rear baffle set, and a coil spring core that rotates around the axis axis. The coil spring mandrel is provided with an integrally extending front end and a rear end, the front end of the coil spring mandrel passes through the outside of the front baffle group, and the rear end of the coil spring mandrel is arranged transversely between the front baffle group and the front baffle group. Between tailgate groups. The rear baffle group can move against the rear end of the coil spring mandrel. A hanging shaft is arranged on the inner side of the front baffle group, and the hanging shaft is spaced from the coil spring mandrel and extends toward the rear baffle group. The coil spring mandrel is used to fix the inner hook of the spring during the molding process, and the hanging shaft is used to fix the outer hook of the spring after molding.

现有技术存有以下问题,1)由于卷簧规格复杂、品种多、批量小、材料特殊等特征,导致卷簧在生产前较长的时间完成芯轴的更换和定位;2)由于用于航空发动机中的卷簧零件因其材料的特殊性,其反弹系数依靠人工很难把控准确,在卷簧成型的过程中,卷簧的内圈无法抱住芯轴的外周,导致卷簧品质不受控,后期需要人工修型,并且成型过程中对工件施加力过大容易导致材料断裂,导致产品的报废;如施加力过小,则导致卷簧的螺距增加,不能满足后期的使用要求,卷簧成型过程中现有技术无法满足对力的控制,后期需要人工介入将该零件放入特制模具内进行修正,该工艺在部分场合目前仍在使用,存在着报废率高、加工产品输出不稳定的特点。The existing technology has the following problems: 1) Due to the characteristics of the coil springs such as complex specifications, many varieties, small batches, and special materials, it takes a long time before the production of the coil spring to complete the replacement and positioning of the mandrel; 2) due to the Due to the particularity of the material of the coil spring parts in the aero-engine, it is difficult to control the rebound coefficient accurately by manual. It is not controlled, and manual repair is required in the later stage, and the excessive force applied to the workpiece during the forming process may easily cause the material to break and cause the product to be scrapped; if the applied force is too small, the pitch of the coil spring will increase, which cannot meet the later use requirements , the existing technology in the coil spring forming process cannot satisfy the control of the force. In the later stage, manual intervention is required to put the part into a special mold for correction. This process is still used in some occasions, and there are high scrap rates and output of processed products. Unstable features.

实用新型内容Utility model content

为了解决现有技术中卷簧加工准备时间较长以及卷簧螺距难以控制的问题,本实用新型的目的在于提供一种航空发动机卷簧零件快速成型装备,通过锁紧装置提升芯棒拆装定位的效率,通过电机控制与板材相抵的导模块滑动,使板材受到一反向的作用力,使卷簧的内侧部分箍紧在芯棒上。In order to solve the problems of long preparation time for coil spring processing and difficult control of coil spring pitch in the prior art, the purpose of this utility model is to provide a rapid prototyping equipment for aero-engine coil spring parts, which can lift the mandrel for disassembly and positioning through a locking device The efficiency is high, the sliding of the guide module against the plate is controlled by the motor, so that the plate is subjected to a reverse force, so that the inner part of the coil spring is tightened on the mandrel.

为了实现上述的目的,本实用新型采用了以下的技术方案:一种航空发动机卷簧零件快速成型装备,包括工作台,工作台上安装有能够主动转动的锁紧装置,芯棒下端插入所述锁紧装置,锁紧装置包括多个围绕锁紧装置转动中心设置的压紧块,多个压紧块能够同时运动将插在多个压紧块内侧的芯棒的下端抱紧并固定,芯棒的上端开设有与板材插接的夹槽,工作台上安装有能够水平移动的导模块,导模块上凹陷形成有一弧形的成型面,在板材成型为卷簧的过程中,板材受力弯曲后能够与成型面相抵并沿成型面滑动逐渐形变,成型面的展开角度不小于30°。如此,通过锁紧装置完成芯棒的快速定位和更换,使芯棒与锁紧装置紧配合,并且在板材成型为卷簧的过程中,板材能够与导模块的成型面相抵并沿成型面滑动,使导模块间距导向和整形,并且由于板材与导模块相对滑动,使得导模块为板材提供了一个与其运动方向相反的作用力,进而使卷簧的内侧部分逐渐收紧直至箍紧在芯棒上,进而提高了对卷簧螺距的控制。In order to achieve the above purpose, the utility model adopts the following technical solutions: a rapid prototyping equipment for aero-engine coil spring parts, including a workbench, on which a locking device capable of active rotation is installed, and the lower end of the mandrel is inserted into the The locking device, the locking device includes a plurality of compression blocks arranged around the rotation center of the locking device, the plurality of compression blocks can move simultaneously to hold and fix the lower ends of the mandrels inserted inside the plurality of compression blocks, the core The upper end of the rod is provided with a clamping groove that is plugged into the plate, and a guide module that can move horizontally is installed on the workbench. The guide module is recessed to form an arc-shaped forming surface. When the plate is formed into a coil spring, the plate is stressed. After bending, it can contact the forming surface and slide along the forming surface to gradually deform. The expansion angle of the forming surface is not less than 30°. In this way, the fast positioning and replacement of the mandrel is completed through the locking device, so that the mandrel is closely matched with the locking device, and when the plate is formed into a coil spring, the plate can be against the forming surface of the guide module and slide along the forming surface , so that the distance between the guide module is guided and shaped, and because the plate and the guide module slide relative to each other, the guide module provides a force opposite to the movement direction of the plate, and then the inner part of the coil spring is gradually tightened until it is tightened on the mandrel , which in turn improves the control of the coil spring pitch.

作为优选,还包括第一伺服电机和第二伺服电机,第一伺服电机与锁紧装置相连并驱动锁紧装置转动,第二伺服电机与导模块相连并驱动导模块滑动。如此,通过控制第一伺服电机和第二伺服电机能够根据不同材料的反弹系数与材料的规格控制各零部件进行精准控制,能够快速、准确得实现航空发动机中卷簧零件的一次自动成型加工。Preferably, it also includes a first servo motor and a second servo motor, the first servo motor is connected with the locking device and drives the locking device to rotate, and the second servo motor is connected with the guide module and drives the guide module to slide. In this way, by controlling the first servo motor and the second servo motor, each component can be controlled accurately according to the rebound coefficient and material specification of different materials, and the one-time automatic forming process of the coil spring parts in the aero-engine can be realized quickly and accurately.

作为优选,所述锁紧装置还包括锁紧盘和多个销轴,锁紧盘水平转动安装在工作台上,第一伺服电机与锁紧盘相连,锁紧盘中央位置向下凹陷形成的容置空间,多个压紧块和多个销轴围绕容置空间设置,多个压紧块与多个销轴一一对应,压紧块的一端与锁紧盘转动连接,销轴与锁紧盘滑动连接并且能够驱动压紧块的另一端向容置空间内或容置空间外摆动。简化芯棒的安装过程,锁紧装置通过驱动多个压紧块将插入容置空间的芯棒抱紧,并使得芯棒和锁紧盘自动对中,进而实现芯棒的快速更换和自动对中。Preferably, the locking device further includes a locking disc and a plurality of pin shafts, the locking disc is horizontally rotatable and installed on the workbench, the first servo motor is connected with the locking disc, and the central position of the locking disc is formed by a downward depression. In the accommodation space, a plurality of compression blocks and a plurality of pin shafts are arranged around the accommodation space. The plurality of compression blocks correspond to the plurality of pin shafts one by one. The tight disc is slidably connected and can drive the other end of the pressing block to swing into or out of the accommodation space. Simplify the installation process of the mandrel. The locking device drives multiple compression blocks to hold the mandrel inserted into the accommodation space tightly, and automatically aligns the mandrel and the locking disc, thereby realizing quick replacement and automatic alignment of the mandrel. middle.

作为优选,销轴围绕容置空间滑动,压紧块与锁紧盘相连的一端为连接端,压紧块的另一端为压紧端,压紧块的厚度由连接端向压紧端逐渐增大。如此设置,使各个构件的运动轨迹更加规律,降低各个构件的定位和制造的难度。Preferably, the pin shaft slides around the accommodating space, the end of the compression block connected to the locking disc is the connection end, the other end of the compression block is the compression end, and the thickness of the compression block gradually increases from the connection end to the compression end. big. Such an arrangement makes the movement track of each component more regular, and reduces the difficulty of positioning and manufacturing of each component.

作为优选,销轴为磁性销,压紧块的材质为金属。如此设置,不必另行设置用于压紧块复位的构件,使装置的结构更加简单并可靠。Preferably, the pin shaft is a magnetic pin, and the material of the pressing block is metal. With such an arrangement, it is not necessary to additionally arrange components for the reset of the pressing block, which makes the structure of the device simpler and more reliable.

作为优选,工作台上安装有能够沿左右方向滑动的滑块,滑块上安装有能够沿前后方向滑动的第一安装座,导模块安装在第一安装座上,第二伺服电机与滑块相连,滑块上安装有用于驱动第一安装座的第二手轮,成型面的展开角度不大于90°。如此,降低各个构件的直至和安装难度。As preferably, the slide block that can slide along the left and right directions is installed on the workbench, the first mount seat that can slide along the front and rear direction is installed on the slide block, the guide module is installed on the first mount seat, the second servo motor and the slide block Connected, the slider is equipped with a second hand wheel for driving the first mounting seat, and the expansion angle of the molding surface is not greater than 90°. In this way, the reaching and installation difficulty of each component is reduced.

作为优选,滑块上螺纹连接有第一丝杆,第一丝杆与第二伺服电机相连;滑块上安装有第二丝杆,第二丝杆与第一安装座螺纹连接,第二手轮安装在第二丝杆上。As preferably, the slider is threaded with a first screw, the first screw is connected with the second servo motor; The wheel is installed on the second screw mandrel.

作为优选,导模块上至少有一处侧面与成型面圆滑过渡。如此,避免板材弯曲角度过大,出现应力断裂。Preferably, at least one side of the guide module has a smooth transition to the molding surface. In this way, excessive bending angle of the plate is avoided to cause stress fracture.

作为优选,所述装备还包括安装在工作台上的用于平整板材的第一滚轮组和第二滚轮组,第一滚轮组和第二滚轮组相对设置,板材的一端在穿过第一滚轮组和第二滚轮组后能够与芯棒的夹槽插接。如此,在板材弯曲之间对板材加以平整,使卷簧的成型过程更加稳定。Preferably, the equipment further includes a first roller set and a second roller set installed on the workbench for flattening the plate, the first roller set and the second roller set are oppositely arranged, and one end of the plate passes through the first roller After the group and the second roller group can be plugged into the clamping groove of the mandrel. In this way, the plate is flattened between the bending of the plate, so that the forming process of the coil spring is more stable.

作为优选,所述装备还包括用于顶推板材的送料装置、用于将卷簧和板材分离的裁断装置、以及将卷簧取出的出料装置。如此,提高装备的自动化程度Preferably, the equipment further includes a feeding device for pushing the plate, a cutting device for separating the coil spring from the plate, and a discharge device for taking out the coil spring. In this way, the degree of automation of equipment can be improved

本实用新型由于采用上述技术方案:能快速的完成芯棒的更换和对中定位,并且在板材成型为卷簧的过程中,对卷簧的成型加以导向和施力的控制,在成型过程中不断进行修正,使零件得到精准的缠绕,使卷簧的内侧部分能够箍紧在芯棒上,能够快速、准确得实现航空发动机中卷簧零件的一次自动成型加工,提高卷簧的生产效率和良品率。Due to the adoption of the above technical scheme, the utility model can quickly complete the replacement and centering positioning of the mandrel, and in the process of forming the coil spring from the plate, it controls the forming of the coil spring and applies force. Continuous corrections are made to make the parts be wound precisely, so that the inner part of the coil spring can be tightened on the mandrel, which can quickly and accurately realize the one-time automatic forming process of the coil spring parts in the aero-engine, and improve the production efficiency and Yield rate.

附图说明Description of drawings

图1为本实用新型中航空发动机卷簧零件快速成型装备的结构示意图(卷簧成型前);Fig. 1 is the structural representation (before coil spring forming) of aero-engine coil spring parts rapid prototyping equipment in the utility model;

图2为图1中A处放大图;Figure 2 is an enlarged view of A in Figure 1;

图3为本实用新型中航空发动机卷簧零件快速成型装备的结构示意图(卷簧成型后);Fig. 3 is the structural representation (after the coil spring molding) of aero-engine coil spring parts rapid prototyping equipment in the utility model;

图4为图3中B处放大图;Figure 4 is an enlarged view at B in Figure 3;

图5为螺距整形装置的结构示意图;Fig. 5 is the structural representation of pitch shaping device;

图6为螺距整形装置另一个角度的结构示意图;Fig. 6 is a structural schematic diagram of another angle of the pitch shaping device;

图7为滑块、第一安装座、导模块和第一滚轮组的结构示意图;Fig. 7 is a schematic structural view of the slider, the first mounting seat, the guide module and the first roller group;

图8为锁紧装置的结构示意图;Fig. 8 is the structural representation of locking device;

图9为锁紧装置的结构示意图;Figure 9 is a schematic structural view of the locking device;

图10为锁紧盘的结构示意图;Fig. 10 is a schematic structural view of the locking disc;

图11为另一个角度的锁紧盘的结构示意图;Fig. 11 is a schematic structural view of a shrink disc at another angle;

图12为芯棒的结构示意图;Fig. 12 is the structural representation of mandrel;

图13为压紧块的结构示意图;Fig. 13 is the structural representation of compaction block;

图14为调节座的结构示意图;Fig. 14 is a structural schematic diagram of the adjustment seat;

图15为导模块的结构示意图。Fig. 15 is a schematic structural diagram of the guide module.

附图标记:1、工作台;2、锁紧装置;21、调节座;211、空腔;212、第二开口;22、蜗杆;221、端盖;23、蜗轮;24、锁紧盘;241、容置空间;242、避让槽;243、限位孔;244、连接部;245、安装部;25、销轴;26、压紧块;261、连接端;262、压紧端;27、压盖;271、窥视孔;28、第一手轮;3、螺距整形装置;31、安装板;311、滑移轨道;32、第二伺服电机;321、第一丝杆;33、滑块;331、螺纹孔;332、第一滑移块;333、滑移槽;334、驱动槽;335、第二丝杆;336、第二手轮;34、第一安装座;341、驱动板;342、支撑板;3421、限位口;343、限位板;35、第一滚轮组;36、导模块;361、成型端;3611、成型面;37、第二安装座;38、第二滚轮组;4、控制器;5、芯棒;51、夹槽;52、缠绕端;53、限位端;54、固定端;6、板材;7、卷簧。Reference signs: 1, workbench; 2, locking device; 21, adjusting seat; 211, cavity; 212, second opening; 22, worm; 221, end cover; 23, worm wheel; 24, locking disc; 241. Accommodating space; 242. Avoidance groove; 243. Limiting hole; 244. Connection part; 245. Installation part; 25. Pin shaft; 26. Compression block; 261. Connection end; , gland; 271, peephole; 28, first hand wheel; 3, pitch shaping device; 31, mounting plate; 311, sliding track; 32, second servo motor; 321, first screw rod; 33, slide Block; 331, threaded hole; 332, the first sliding block; 333, sliding groove; 334, driving groove; 335, the second screw mandrel; 336, the second handwheel; 34, the first mounting seat; 341, driving Plate; 342, support plate; 3421, limit port; 343, limit plate; 35, first roller group; 36, guide module; 361, forming end; 3611, forming surface; 37, second mounting seat; 38, The second roller group; 4, controller; 5, mandrel; 51, clip groove; 52, winding end; 53, limit end; 54, fixed end; 6, plate; 7, coil spring.

具体实施方式detailed description

下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", The orientation or positional relationship indicated by "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" etc. is based on The orientation or positional relationship shown in the accompanying drawings is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood To limit the utility model.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more, unless otherwise clearly defined.

在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.

在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "below" a second feature may include direct contact between the first and second features, and may also include the first and second features being in direct contact with each other. The features are not in direct contact but through another feature between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

以下实施例所述方位以图1为准,图1中工作台水平设置,芯棒所在侧为‘左’,伺服电机所在侧为‘右’,第二滚轮组所在侧为‘前’。The orientation described in the following embodiments is based on Figure 1. In Figure 1, the workbench is set horizontally, the side where the mandrel is located is 'left', the side where the servo motor is located is 'right', and the side where the second roller group is located is 'front'.

实施例Example

如图1-4和图9所示的一种航空发动机卷簧零件快速成型装备,包括工作台1,工作台1上安装有能够主动转动的锁紧装置2,芯棒5下端插入所述锁紧装置2,锁紧装置2包括多个围绕锁紧装置2转动中心设置的压紧块,多个压紧块26能够同时运动将插在多个压紧块26内侧的芯棒5的下端抱紧并固定,芯棒5的上端开设有与板材插接的夹槽51,工作台1上安装有能够水平移动的导模块36,导模块36上凹陷形成有一弧形的成型面3611,在板材成型为卷簧的过程中,板材受力弯曲后能够与成型面3611相抵并沿成型面3611滑动逐渐形变,成型面的角度在{30°~90°}。如此,通过锁紧装置完成芯棒的快速定位和更换,使芯棒与锁紧装置紧配合,并且在板材成型为卷簧的过程中,材一端插入在芯棒的夹槽,芯棒预转动90°使板材预弯,而后一端导模块使导模块的成型面与板材弯曲的部分相抵,而后芯棒主动转动带动板材弯曲,调节导模块左右方向的位置,使导模块远离芯棒,进而使板材缠绕在芯棒形成卷簧;其中,在卷簧成型的过程中,卷簧始终与成型面相抵,沿导模块上弧形的成型面滑动并发生形变,导模块具有导向作用,并且卷簧7受到两个分别来自芯棒5和导模块36的相反的作用力,使卷簧7的内侧部分逐渐收紧,进而提高了对卷簧螺距的控制,能够快速、准确得实现航空发动机中卷簧零件的一次自动成型加工,提高卷簧的生产效率和良品率。A rapid prototyping equipment for aero-engine coil spring parts as shown in Figures 1-4 and Figure 9, includes a workbench 1 on which a locking device 2 capable of active rotation is installed, and the lower end of the mandrel 5 is inserted into the lock Tightening device 2, locking device 2 comprises a plurality of compression blocks that are arranged around the rotation center of locking device 2, and a plurality of compression blocks 26 can move simultaneously and hold the lower end of mandrel 5 inserted in a plurality of compression blocks 26 inner sides Tighten and fix, the upper end of the mandrel 5 is provided with a clamping groove 51 that is inserted into the plate, and the guide module 36 that can move horizontally is installed on the workbench 1, and the guide module 36 is recessed to form an arc-shaped molding surface 3611. In the process of forming a coil spring, the plate can be bent against the forming surface 3611 and slide along the forming surface 3611 to gradually deform after bending under force. The angle of the forming surface is {30°-90°}. In this way, the fast positioning and replacement of the mandrel is completed through the locking device, so that the mandrel is tightly matched with the locking device, and when the plate is formed into a coil spring, one end of the material is inserted into the clamping groove of the mandrel, and the mandrel is pre-rotated The plate is pre-bent at 90°, and the guide module at the latter end makes the forming surface of the guide module contact the curved part of the plate, and then the mandrel actively rotates to drive the plate to bend, and adjusts the position of the guide module in the left and right direction, so that the guide module is far away from the mandrel. The plate is wound around the mandrel to form a coil spring; wherein, during the coil spring forming process, the coil spring is always against the forming surface, slides and deforms along the arc-shaped forming surface on the guide module, the guide module has a guiding function, and the coil spring 7 is subjected to two opposite forces from the mandrel 5 and the guide module 36, so that the inner part of the coil spring 7 is gradually tightened, thereby improving the control of the pitch of the coil spring, and can quickly and accurately realize the coiling of the aero-engine The one-time automatic forming process of spring parts improves the production efficiency and yield rate of coil springs.

为了便于装备的整体安装,如图1和图3所示,所述航空发动机卷簧零件快速成型装备还包括螺距整形装置3,螺距整形装置3包括第一滚轮组35、第二滚轮组38、第二伺服电机32和所述导模块36,第一滚轮组35和第二滚轮组38相对设置并用于平整板材,第一滚轮组35位于第二滚轮组38的后方,第一滚轮组35和第二滚轮组38位于锁紧装置2的右侧。所述螺距整形装置3还包括安装板31,所述第一滚轮组35、所述第二伺服电机32和所述导模块36均安装在所述安装板31上,所述安装板31固定在所述工作台1上,第二滚轮组38中的多个滚轮转动安装在第二安装座37上,第二安装座37固定在工作台1上,并且第二安装座37位于安装板31的前方。如此,该装备中的各部能够分别进行组装后安装在工作台上,便于设备的制作成型,降低装备的成本,便于后期的保养和维护,并且能够通过第二伺服电机不断的调节导模块施加在板材上的力,提高零件的良品率与成型的稳定性,降低人工干预率,提升生产效率。In order to facilitate the overall installation of the equipment, as shown in Figure 1 and Figure 3, the rapid prototyping equipment for the coil spring parts of the aero-engine also includes a pitch shaping device 3, and the pitch shaping device 3 includes a first roller group 35, a second roller group 38, The second servo motor 32 and the guide module 36, the first roller group 35 and the second roller group 38 are arranged oppositely and are used for flattening the plate, the first roller group 35 is positioned at the rear of the second roller group 38, the first roller group 35 and The second roller set 38 is located on the right side of the locking device 2 . The pitch shaping device 3 also includes a mounting plate 31, the first roller set 35, the second servo motor 32 and the guide module 36 are all mounted on the mounting plate 31, and the mounting plate 31 is fixed on On the workbench 1, a plurality of rollers in the second roller group 38 are rotatably mounted on the second mounting base 37, the second mounting base 37 is fixed on the workbench 1, and the second mounting base 37 is located on the mounting plate 31. ahead. In this way, each part of the equipment can be assembled separately and installed on the workbench, which facilitates the production and molding of the equipment, reduces the cost of the equipment, facilitates later maintenance and maintenance, and can continuously adjust the guide module through the second servo motor. The force on the plate improves the yield rate of parts and the stability of molding, reduces the rate of manual intervention, and improves production efficiency.

如图5-7所示,本实施例中,所述螺距整形装置3还包括两个左右方向延伸的滑移轨道311,两个滑移轨道311均固定在安装板31上,两个滑移轨道311前后布置,并且两个滑移轨道311上均滑动安装有第一滑移块332,两个滑移块332均固定在滑块33底部上,第二伺服电机32安装在安装板31上,第二伺服电机32位于滑移轨道311的右侧,第二伺服电机32的输出端安装有第一丝杆321,第一丝杆321与开设在滑块33上的螺纹孔331螺纹连接,如此通过启动第二伺服电机32驱动丝杆转动,即可精准的控制滑块的移动距离;滑块33的顶部开设有两个前后方向延伸的滑移槽333,两个滑移槽333左右布置,两个滑移槽333内均滑动安装有第二滑移块,两个第二滑移块均与第一安装座34的底部固定连接,滑块33的顶部开设有驱动槽334,驱动槽334位于两个滑移槽333之间,第一安装座34的后侧固定有驱动板341,驱动板341的底部向下延伸至驱动槽334内,滑块33上转动安装有第二丝杆335,第二丝杆335的穿过驱动槽334,所述第二丝杆335前后方向贯穿所述驱动板341并与驱动板341螺纹连接,第二丝杆335的后端安装有用于驱动第二丝杆335转动的第二手轮336,导模块36可拆卸安装第一安装座34的左端,第一滚轮组35中的滚轮分别通滚轮轴转动安装在第一安装座34的前端,第一滚轮35组位于导模块36的右侧;如此通过丝杆可以精准的控制导模块的移动,并且能第一滚轮组能够跟随导模块运动,一方面使得第一滚轮组和第二滚轮组之间的间隙可调,便于不同规格的板材成型,另一方面能够简化螺距整形装置的结构。As shown in Figures 5-7, in this embodiment, the pitch shaping device 3 also includes two sliding rails 311 extending in the left and right directions, the two sliding rails 311 are fixed on the mounting plate 31, and the two sliding The rails 311 are arranged front and back, and the first sliding block 332 is slidably installed on the two sliding rails 311, and the two sliding blocks 332 are fixed on the bottom of the sliding block 33, and the second servo motor 32 is installed on the mounting plate 31 , the second servo motor 32 is located on the right side of the sliding track 311, the output end of the second servo motor 32 is equipped with a first screw mandrel 321, and the first screw mandrel 321 is threadedly connected with the threaded hole 331 provided on the slider 33, In this way, by starting the second servo motor 32 to drive the screw to rotate, the moving distance of the slider can be precisely controlled; the top of the slider 33 is provided with two sliding grooves 333 extending in the front and rear directions, and the two sliding grooves 333 are arranged left and right , the second sliding block is slidably installed in the two sliding grooves 333, and the two second sliding blocks are fixedly connected with the bottom of the first mount 34, and the top of the sliding block 33 is provided with a driving groove 334, the driving groove 334 is located between the two sliding grooves 333, the rear side of the first mount 34 is fixed with a driving plate 341, the bottom of the driving plate 341 extends downwards into the driving groove 334, and the second screw rod is mounted on the slider 33 for rotation 335, the second screw rod 335 passes through the drive slot 334, the second screw rod 335 runs through the drive plate 341 in the front and rear direction and is screwed with the drive plate 341, the rear end of the second screw rod 335 is installed for driving the first The second hand wheel 336 rotated by the second screw mandrel 335, the left end of the first mount 34 that the guide module 36 can be detachably installed, and the rollers in the first roller group 35 are installed on the front end of the first mount 34 through the rotation of the roller shaft respectively. A group of 35 rollers is located on the right side of the guide module 36; in this way, the movement of the guide module can be precisely controlled by the screw mandrel, and the first roller group can follow the movement of the guide module. On the one hand, the gap between the first roller group and the second roller group The gap between them is adjustable, which is convenient for forming plates with different specifications, and on the other hand, it can simplify the structure of the pitch shaping device.

在其他实施例中,第二伺服电机32和滑块33之间可以通过啮合的齿轮齿条相连,进而通过第二伺服电机驱动滑块移动;第二丝杆的后端也可以和电机相连,通过电机驱动第二丝杆的转动。In other embodiments, the second servo motor 32 and the slider 33 may be connected through an engaged rack and pinion, and then the second servo motor drives the slider to move; the rear end of the second screw rod may also be connected to the motor, The rotation of the second screw mandrel is driven by the motor.

如图1和图3所示,本实施例中,工作台10上还安装有控制器40,先通过芯棒50对板材进行预弯,而后安装在滑块303上的导模块306通过手工转动第二丝杆3035调节导模块306的成型面03611与板材的弯曲部分贴合,同时将第一滚轮组305和第二滚轮组308调节至与板材表面贴合的状态,伺服电机302在收到数字化的控制器40传来的定位参数后,根据板材的反弹系数通过伺服电机40驱动第一丝杆0321带动滑块304远离芯棒50并实时调整,从而保障了卷簧的成型效果。As shown in Figures 1 and 3, in this embodiment, a controller 40 is also installed on the workbench 10, and the plate is pre-bent through the mandrel 50 first, and then the guide module 306 installed on the slider 303 is manually rotated The second screw rod 3035 adjusts the forming surface 03611 of the guide module 306 to fit the curved part of the plate, and at the same time adjusts the first roller set 305 and the second roller set 308 to the state of sticking to the surface of the plate, and the servo motor 302 receives After the positioning parameters transmitted by the digital controller 40, according to the rebound coefficient of the plate, the servo motor 40 drives the first screw rod 0321 to drive the slider 304 away from the mandrel 50 and adjusts it in real time, thereby ensuring the forming effect of the coil spring.

如图2、图4和图5所示,为了提高卷簧的良品率,则需防止板材6成型过程中的纵向跳动,本实施例中,第一滚轮组35中位于左侧的滚轮具有凸缘,第一安装座34的前端固定安装有限位板343,所述限位板343位于滚轮凸缘的下方;在卷簧7成型过程中,板材6从滚轮凸缘和限位板343之间穿过,其中板材6的前后两端分别与第一滚轮组35中的多个滚轮和第二滚轮组38中的多个滚轮相抵,第一滚轮组35和第二滚轮组38平整板材6,板材6的上下两端位于滚轮凸缘和限位板之间防止由于板材径向跳动导致卷簧成型后不合格,需要人工校正。进一步的优选的,第一滚轮组35均有凸缘的滚轮能够沿滚轮轴上下方向滑动。这样,扩大设备所能生产的卷簧的规格,提供装备的适用性。As shown in Fig. 2, Fig. 4 and Fig. 5, in order to improve the yield rate of the coil spring, it is necessary to prevent the longitudinal runout of the plate 6 during the forming process. edge, the front end of the first mounting seat 34 is fixedly installed with a limit plate 343, and the limit plate 343 is located below the roller flange; Pass through, wherein the front and rear ends of the plate 6 are respectively opposed to a plurality of rollers in the first roller set 35 and a plurality of rollers in the second roller set 38, the first roller set 35 and the second roller set 38 flatten the plate 6, The upper and lower ends of the plate 6 are located between the roller flange and the limit plate to prevent the coil spring from being unqualified after being formed due to the radial runout of the plate, requiring manual correction. Further preferably, the flanged rollers of the first roller set 35 can slide up and down along the roller shaft. In this way, the specifications of the coil springs that the equipment can produce are expanded, and the applicability of the equipment is improved.

其他实施例中,第一滚轮组中的滚轮均具有凸缘,并且第一滚轮组中的滚轮均可沿滚轮轴滑动。In other embodiments, all the rollers in the first roller set have flanges, and all the rollers in the first roller set can slide along the roller shaft.

如图2、图4、图5和图6所示,为了提供装备的适应能力,本实施例中,导模块36可拆卸的安装在第一安装座34上,这样能够更具不同要求的卷簧更换不同的导模块。进一步优选的,第一安装座34的左端通过紧固件固定安装有支撑板342,支撑板342前端的底部开设有限位口3421,导模块36的后端与支撑板342的限位口3421相配合,并且通过紧固件将导模块36固定在支撑板342上。这样,提高导模块的安装效率以及安装位置的准确度。As shown in Fig. 2, Fig. 4, Fig. 5 and Fig. 6, in order to provide the adaptability of the equipment, in this embodiment, the guide module 36 is detachably installed on the first mounting seat 34, so that it can be more flexible with different requirements. The spring can be replaced with a different guide module. Further preferably, a support plate 342 is fixedly installed on the left end of the first mounting seat 34 through fasteners, the bottom of the front end of the support plate 342 is provided with a limit opening 3421, and the rear end of the guide module 36 is in contact with the limit opening 3421 of the support plate 342. fit, and the guide module 36 is fixed on the support plate 342 by fasteners. In this way, the installation efficiency of the guide module and the accuracy of the installation position are improved.

如图2、图4和图15,为了保证卷簧的螺距,本实施例中,板材6在受力弯曲后能够与导模块36的前端相抵,导模块36上与板材6相抵的一端为成型端361,成型端361上靠近芯棒5的左侧部分凹陷形成成型面3611,成型面3611与成型端361右侧部分圆滑过渡;如此,便于导模块的制作,提高卷簧螺距精度的同时,使卷簧成型过程顺滑。As shown in Figure 2, Figure 4 and Figure 15, in order to ensure the pitch of the coil spring, in this embodiment, the plate 6 can be pressed against the front end of the guide module 36 after being bent under force, and the end of the guide module 36 that is opposed to the plate 6 is formed. end 361, the left part of the forming end 361 near the mandrel 5 is recessed to form a forming surface 3611, and the forming surface 3611 and the right part of the forming end 361 are smoothly transitioned; in this way, it is convenient for the production of the guide module, while improving the pitch accuracy of the coil spring, Makes the coil spring forming process smooth.

其他实施例中,成型面的最大展开角度不止于90°,在其他实施例中,芯棒可以位于成型面内侧,在卷簧成型的过程中,通过伺服电机不断调整芯棒与成型面的相对位置,使卷簧逐渐在弧形的成型面内侧成型。但是这样会在增加装备的控制难度,对装备各个构件的精度均有很高的要求。In other embodiments, the maximum expansion angle of the forming surface is not less than 90°. In other embodiments, the mandrel can be located inside the forming surface, and the relative position between the mandrel and the forming surface is constantly adjusted by the servo motor during the coil spring forming process. position, so that the coil spring is gradually formed inside the arc-shaped forming surface. However, this will increase the difficulty of controlling the equipment and have high requirements for the accuracy of each component of the equipment.

如图8和图9所示,本实施例中,所述锁紧装置2包括锁紧盘24、多个销轴25和多个所述压紧块26,锁紧盘24水平转动安装在工作台1上,并且锁紧盘24与安装在工作台4上的第一伺服电机相连,多个压紧块26和多个销轴25围绕所述锁紧盘24的转动中心设置,多个压紧块26与多个销轴25一一对应,多个压紧块26的内侧为用于插入芯棒5的容置空间341,压紧块26的一端与锁紧盘24转动连接,销轴25与锁紧盘24滑动连接并且能够驱动压紧26转动。As shown in Figures 8 and 9, in this embodiment, the locking device 2 includes a locking disc 24, a plurality of pin shafts 25 and a plurality of pressing blocks 26, and the locking disc 24 is horizontally rotated and installed in the working position. table 1, and the locking disc 24 is connected with the first servo motor installed on the workbench 4, a plurality of pressing blocks 26 and a plurality of pin shafts 25 are arranged around the rotation center of the locking disc 24, and a plurality of pressing The tight block 26 is in one-to-one correspondence with a plurality of pin shafts 25. The inner side of the plurality of tight block 26 is an accommodating space 341 for inserting the mandrel 5. One end of the tight block 26 is rotationally connected with the locking disk 24, and the pin shaft 25 is slidably connected with the locking disc 24 and can drive the pressing 26 to rotate.

本实施例优选的,如图9和图13所示,压紧块26与锁紧盘24相连的一端为连接端261,压紧块26的另一端为压紧端262,压紧块26的厚度由连接端261向压紧端262逐渐增大,销轴25围绕锁紧盘24的转动中心滑动,销轴25位于压紧块26上连接端261的外侧并且与压紧块26相抵。如此,简化销轴和压紧块的运动轨迹,便于各部件的定位、制作和安装。Preferably in this embodiment, as shown in Figures 9 and 13, one end of the compression block 26 connected to the locking disk 24 is a connection end 261, and the other end of the compression block 26 is a compression end 262, and the compression block 26 The thickness gradually increases from the connection end 261 to the compression end 262 , the pin shaft 25 slides around the rotation center of the locking disc 24 , the pin shaft 25 is located outside the connection end 261 on the compression block 26 and abuts against the compression block 26 . In this way, the movement track of the pin shaft and the pressing block is simplified, and the positioning, manufacture and installation of each component are facilitated.

其他实施例中,区别与本实施例中的销轴的运动轨迹,在其他实施例中,销轴向容置空间内滑动,进而顶推压紧块,使压紧块围绕其与锁紧盘连接处转动,使压紧块的压紧端向容置空间内摆动,进而将芯棒抱紧。In other embodiments, different from the movement track of the pin shaft in this embodiment, in other embodiments, the pin shaft slides in the accommodating space, and then pushes the compression block, so that the compression block surrounds it and the locking disc The joint is rotated so that the pressing end of the pressing block swings into the accommodation space, and then the mandrel is tightly embraced.

如图8-13所示,本实施例优选为,锁紧盘24固定在调节座21上,调节座21转动安装在工作台1上并与第一伺服电机相连,锁紧盘24底部凸起有连接部244,所述连接部244插入蜗轮的中孔,并且连接部244通过轴承将将蜗轮23水平转动安装在锁紧盘24的底部,蜗轮23与转动安装在调节座21上的蜗杆22啮合传动,锁紧盘24上围绕锁紧盘24的转动中心开设有多个限位孔243,多个限位孔243与多个销轴25一一对应,销轴25穿过所述限位孔243,销轴25与限位孔243滑动配合,销轴25的底部与蜗轮23固定连接。如此,蜗轮蜗杆具有自锁的效果,能够将芯轴抱紧并锁死。进一步的,蜗杆22的一端安装有第一手轮28。在其他实施例中,蜗杆可以通过电机驱动。As shown in Figures 8-13, in this embodiment, preferably, the locking disc 24 is fixed on the adjustment base 21, and the adjustment base 21 is rotatably mounted on the workbench 1 and connected with the first servo motor, and the bottom of the locking disc 24 protrudes There is a connecting part 244, which is inserted into the middle hole of the worm wheel, and the connecting part 244 will horizontally rotate the worm wheel 23 on the bottom of the locking disc 24 through the bearing, and the worm wheel 23 and the worm screw 22 which is rotatably installed on the adjustment seat 21 Engaging transmission, the locking disc 24 is provided with a plurality of limiting holes 243 around the rotation center of the locking disc 24, and the plurality of limiting holes 243 correspond to a plurality of pin shafts 25 one by one, and the pin shafts 25 pass through the limiting The hole 243 , the pin shaft 25 is slidingly matched with the limiting hole 243 , and the bottom of the pin shaft 25 is fixedly connected with the worm wheel 23 . In this way, the worm gear has a self-locking effect, and can hold and lock the mandrel tightly. Further, a first handwheel 28 is installed at one end of the worm 22 . In other embodiments, the worm can be driven by a motor.

本实施例中优选,如图8-13所示锁紧盘24的中央位置向下凹陷形成容置空间241,锁紧盘24的顶部上设有多个围绕容置空间241设置的避让槽242,多个避让槽242均与容置空间241联通,多个避让槽242与多个限位孔243一一对应,销轴25的上端穿过限位孔243并且插入避让槽32内,锁紧盘24上位于限位孔243和容置空间241之间的部分为限位部,压紧块26的连接端261与锁紧盘24的限位部的顶端转动连接,锁紧盘24的顶部凸起有环形的安装部,安装部245压在调节座上并能通过紧固件固定连接,安装部245顶部固定有压盖27,压盖27位于所述避让槽242、多个压紧板26和多个销轴25的上方,压盖27上开设有能够使芯棒5下端插入容置空间241的通孔。如此设置,通过压盖将销轴和压紧块均安装在锁紧盘内,使芯棒锁紧装置的外观更加简洁,使销轴和压紧块具有稳定的工作环境,提高装置的使用寿命,保持装置的锁紧效果。Preferably in this embodiment, as shown in Figures 8-13, the central position of the locking disc 24 is recessed downwards to form an accommodating space 241, and the top of the locking disc 24 is provided with a plurality of avoidance grooves 242 arranged around the accommodating space 241 , a plurality of avoidance grooves 242 are all in communication with the accommodation space 241, and the plurality of avoidance grooves 242 correspond to a plurality of limiting holes 243 one by one. The portion between the limiting hole 243 and the accommodating space 241 on the disk 24 is a limiting part, the connecting end 261 of the pressing block 26 is connected with the top of the limiting part of the locking disc 24 in rotation, and the top of the locking disc 24 There is a ring-shaped installation part protruding, and the installation part 245 is pressed on the adjustment seat and can be fixedly connected by fasteners. The top of the installation part 245 is fixed with a gland 27, and the gland 27 is located in the avoidance groove 242 and a plurality of compression plates. 26 and a plurality of pin shafts 25 , the gland 27 is provided with a through hole allowing the lower end of the mandrel 5 to be inserted into the accommodating space 241 . In this way, the pin shaft and the compression block are installed in the locking disc through the gland, so that the appearance of the mandrel locking device is more concise, the pin shaft and the compression block have a stable working environment, and the service life of the device is improved. , to maintain the locking effect of the device.

本实施例中优选,如图8所示,压盖27上还开设有与多个限位孔243对应的窥视孔271,销轴向上延伸至窥视孔271中。如此设置,能够清晰的观察到销轴的移动位置,避免过渡调节造成装置的损伤。进一步的,所述限位孔243和所述窥视孔271均为腰型孔。如此可限制销轴的移动轨迹,并且从侧面给予销轴作用力,避免由于销轴受力过大从蜗杆上脱离。In this embodiment, preferably, as shown in FIG. 8 , peepholes 271 corresponding to the plurality of limiting holes 243 are opened on the gland 27 , and the pin shafts extend upward into the peepholes 271 . With such arrangement, the moving position of the pin shaft can be clearly observed, and damage to the device caused by over-adjustment can be avoided. Further, both the limiting hole 243 and the peep hole 271 are waist-shaped holes. In this way, the movement track of the pin shaft can be limited, and force can be given to the pin shaft from the side, so as to avoid the pin shaft from being separated from the worm due to excessive force.

本实施例中,如图14所示,所述调节座21内侧具有空腔211,调节座21的顶部具有与空腔211联通的第一开口,调节座21的侧面开设有与空腔211联通的第二开口212,如图8和图9所示,蜗杆22的的一端通过第二开口插入调节座21内并通过端盖与调节座21转动连接,锁紧盘24具有限位凸起,锁紧盘24的底部通过第一开口插入调节座21的空腔211内,转动安装在锁紧盘24底部的蜗轮23与转动安装在调节座21上的蜗杆22啮合,锁紧盘的限位凸起压在调节座21上。如此设置,为芯棒锁紧装置的运动提供一个相对密闭的环境,提高装置的使用寿命和精度。In this embodiment, as shown in FIG. 14 , the inside of the adjustment seat 21 has a cavity 211 , the top of the adjustment seat 21 has a first opening communicating with the cavity 211 , and the side of the adjustment seat 21 is provided with a cavity 211 for communication. 8 and 9, one end of the worm 22 is inserted into the adjustment seat 21 through the second opening and is rotatably connected with the adjustment seat 21 through the end cover. The locking disc 24 has a limit protrusion, The bottom of the locking disc 24 is inserted into the cavity 211 of the adjusting seat 21 through the first opening, and the worm gear 23 mounted on the bottom of the locking disc 24 is rotated to engage with the worm 22 rotatingly installed on the adjusting seat 21. The protrusion is pressed on the adjusting seat 21. Such setting provides a relatively airtight environment for the movement of the mandrel locking device, improving the service life and precision of the device.

本实施例中,如图9和图13所示,压紧块呈弧形,压紧块上至少有一半部段的厚度大于位于锁紧盘24上限位部的的壁厚。如此设置,提高芯棒锁紧装置的适用性,以及抱紧的稳定性。In this embodiment, as shown in FIG. 9 and FIG. 13 , the pressing block is arc-shaped, and the thickness of at least half of the section of the pressing block is greater than the wall thickness of the upper limit portion of the locking disc 24 . Such setting improves the applicability of the mandrel locking device and the stability of the clamping.

本实施例中,销轴25为磁性销,压紧块26的材质为金属,压紧块26的外侧面吸附在销轴25上,销轴25移动能够在压紧块26的外侧面滑动并驱动压紧块26摆动。如此设置,压紧块和销轴相互吸附,使得压紧块始终与销轴始终贴合,并且使压紧块跟随销轴移动,提升芯棒的更换效率。在其他实施例中,在压紧块与锁紧盘之间安装复位弹簧,使压紧块自动复位。In this embodiment, the pin shaft 25 is a magnetic pin, the material of the compression block 26 is metal, and the outer surface of the compression block 26 is adsorbed on the pin shaft 25, and the pin shaft 25 can slide on the outer surface of the compression block 26 when moving. Drive the pressing block 26 to swing. With such an arrangement, the compacting block and the pin shaft are attracted to each other, so that the compacting block is always attached to the pin shaft, and the compacting block moves along with the pin shaft, thereby improving the replacement efficiency of the mandrel. In other embodiments, a return spring is installed between the pressing block and the locking disc to automatically reset the pressing block.

本实施例中,如图8-12所示,所述芯棒5的上端为缠绕端52,芯棒5的下端为固定端54,芯棒5的中间位置向外凸起为限位端53,所述夹槽51设置在缠绕端52的侧面上,所述固定端54插入所述容置空间241内并被压紧块26抱紧固定,限位端53压在压盖27上用于限制芯棒5插入锁紧装置2的深度。In this embodiment, as shown in Figure 8-12, the upper end of the mandrel 5 is the winding end 52, the lower end of the mandrel 5 is the fixed end 54, and the middle position of the mandrel 5 protrudes outward as the limit end 53 , the clamping groove 51 is arranged on the side of the winding end 52, the fixed end 54 is inserted into the accommodating space 241 and fixed by the pressing block 26, and the limiting end 53 is pressed on the gland 27 for Limit the insertion depth of the mandrel 5 into the locking device 2 .

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures, materials or features are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在不脱离本实用新型的原理和宗旨的情况下在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be construed as limitations of the present invention. The above-mentioned embodiments can be changed, modified, replaced and modified within the scope of the present utility model under the principle and purpose.

Claims (10)

1.一种航空发动机卷簧零件快速成型装备,包括工作台(1),其特征在于:工作台(1)上安装有能够主动转动的锁紧装置(2),芯棒(5)下端插入所述锁紧装置(2),锁紧装置(2)包括多个围绕锁紧装置(2)转动中心设置的压紧块,多个压紧块(26)能够同时运动将插在多个压紧块(26)内侧的芯棒(5)的下端抱紧并固定,芯棒(5)的上端开设有能够连接卷簧内侧部分的夹槽(51),工作台(1)上安装有能够在左右方向和前后方向移动的导模块(36),导模块(36)用于控制卷簧的螺距,导模块(36)上设有一弧形的成型面(3611),弧形的成型面(3611)能够与卷簧的外侧部分相抵并相对滑动。1. A rapid prototyping equipment for aero-engine coil spring parts, comprising a workbench (1), characterized in that: a locking device (2) capable of active rotation is installed on the workbench (1), and the lower end of the mandrel (5) is inserted into The locking device (2), the locking device (2) includes a plurality of compression blocks arranged around the center of rotation of the locking device (2), and the plurality of compression blocks (26) can move simultaneously to be inserted in a plurality of compression blocks. The lower end of the mandrel (5) inside the tight block (26) is tightly hugged and fixed, and the upper end of the mandrel (5) is provided with a clamping groove (51) that can connect the inner part of the coil spring, and is installed on the workbench (1). The guide module (36) that moves in the left-right direction and the front-back direction, the guide module (36) is used to control the pitch of the coil spring, the guide module (36) is provided with an arc-shaped forming surface (3611), and the arc-shaped forming surface ( 3611) can abut against and slide relative to the outer portion of the coil spring. 2.根据权利要求1所述的一种航空发动机卷簧零件快速成型装备,其特征在于:还包括第一伺服电机和第二伺服电机(32),第一伺服电机与锁紧装置(2)相连并驱动锁紧装置(2)转动,第二伺服电机(32)与导模块(36)相连并驱动导模块(36)滑动。2. A kind of rapid prototyping equipment for aero-engine coil spring parts according to claim 1, characterized in that: it also includes a first servo motor and a second servo motor (32), the first servo motor and the locking device (2) connected and drives the locking device (2) to rotate, and the second servo motor (32) is connected to the guide module (36) and drives the guide module (36) to slide. 3.根据权利要求2所述的一种航空发动机卷簧零件快速成型装备,其特征在于:所述锁紧装置(2)还包括锁紧盘(24)和多个销轴(25),锁紧盘(24)水平转动安装在工作台(1)上,第一伺服电机与锁紧盘(24)相连,锁紧盘(24)中央位置设有容置空间(241),多个压紧块(26)和多个销轴(25)围绕容置空间(241)设置,多个压紧块(26)与多个销轴(25)一一对应,压紧块(26)的一端与锁紧盘(24)转动连接,销轴(25)与锁紧盘(24)滑动连接并且能够驱动压紧块(26)的另一端摆动从而进出容置空间(241)。3. A kind of rapid prototyping equipment for aero-engine coil spring parts according to claim 2, characterized in that: the locking device (2) also includes a locking disc (24) and a plurality of pin shafts (25), the lock The tightening disc (24) is installed on the workbench (1) by horizontal rotation, the first servo motor is connected with the locking disc (24), and the central position of the locking disc (24) is provided with an accommodating space (241). Block (26) and a plurality of bearing pins (25) are arranged around accommodating space (241), and a plurality of pressing blocks (26) correspond to a plurality of bearing pins (25) one by one, and one end of pressing block (26) and The locking disc (24) is rotatably connected, and the pin shaft (25) is slidingly connected to the locking disc (24) and can drive the other end of the pressing block (26) to swing so as to enter and exit the accommodating space (241). 4.根据权利要求3所述的一种航空发动机卷簧零件快速成型装备,其特征在于:销轴(25)围绕容置空间(241)滑动,压紧块(26)与锁紧盘(24)相连的一端为连接端(261),压紧块(26)的另一端为压紧端(262),压紧块(26)的厚度由连接端(261)向压紧端(262)逐渐增大。4. A kind of rapid prototyping equipment for aero-engine coil spring parts according to claim 3, characterized in that: the pin shaft (25) slides around the accommodating space (241), and the pressing block (26) and the locking disc (24 ) is the connection end (261), the other end of the compression block (26) is the compression end (262), and the thickness of the compression block (26) is gradually from the connection end (261) to the compression end (262). increase. 5.根据权利要求3所述的一种航空发动机卷簧零件快速成型装备,其特征在于:销轴(25)为磁性销,压紧块(26)的材质为金属。5. The rapid prototyping equipment for aero-engine coil spring parts according to claim 3, characterized in that: the pin shaft (25) is a magnetic pin, and the material of the pressing block (26) is metal. 6.根据权利要求2所述的一种航空发动机卷簧零件快速成型装备,其特征在于:工作台(1)上安装有能够沿左右方向滑动的滑块(33),滑块(33)上安装有能够沿前后方向滑动的第一安装座(34),导模块(36)安装在第一安装座(34)上,第二伺服电机与滑块(33)相连,滑块(33)上安装有用于驱动第一安装座(34)的第二手轮(336)。6. A kind of rapid prototyping equipment for aero-engine coil spring parts according to claim 2, characterized in that: a slide block (33) capable of sliding in the left and right directions is installed on the workbench (1), and on the slide block (33) The first mounting seat (34) that can slide along the front and rear direction is installed, and the guide module (36) is installed on the first mounting seat (34), and the second servo motor is connected with the slide block (33), and on the slide block (33) A second hand wheel (336) for driving the first mount (34) is installed. 7.根据权利要求6所述的一种航空发动机卷簧零件快速成型装备,其特征在于:滑块(33)上螺纹连接有第一丝杆(321),第一丝杆(321)与第二伺服电机(32)相连;滑块(33)上安装有第二丝杆(335),第二丝杆(335)与第一安装座(34)螺纹连接,第二手轮(336)安装在第二丝杆(335)上。7. A kind of rapid prototyping equipment for aero-engine coil spring parts according to claim 6, characterized in that: the slide block (33) is threadedly connected with a first screw mandrel (321), and the first screw mandrel (321) is connected to the first screw mandrel (321) Two servo motors (32) are connected; the second screw mandrel (335) is installed on the slide block (33), the second screw mandrel (335) is threadedly connected with the first mount (34), and the second handwheel (336) is installed on the second lead screw (335). 8.根据权利要求1所述的一种航空发动机卷簧零件快速成型装备,其特征在于:导模块(36)上至少有一处侧面与成型面(3611)圆滑过渡。8. The rapid prototyping equipment for aero-engine coil spring parts according to claim 1, characterized in that: at least one side of the guide module (36) has a smooth transition to the forming surface (3611). 9.根据权利要求1所述的一种航空发动机卷簧零件快速成型装备,其特征在于:所述装备还包括安装在工作台(1)上的用于平整板材的第一滚轮组(35)和第二滚轮组(38),第一滚轮组(35)和第二滚轮组(38)相对设置,板材的一端在穿过第一滚轮组(35)和第二滚轮组(38)后能够与芯棒(5)的夹槽(51)插接。9. A kind of rapid prototyping equipment for aero-engine coil spring parts according to claim 1, characterized in that: said equipment also includes a first roller group (35) for flattening plates installed on the workbench (1) With the second roller group (38), the first roller group (35) and the second roller group (38) are relatively arranged, and one end of the plate can pass through the first roller group (35) and the second roller group (38). It is inserted into the clamping groove (51) of the mandrel (5). 10.根据权利要求1所述的一种航空发动机卷簧零件快速成型装备,其特征在于:所述装备还包括用于顶推板材的送料装置、用于将卷簧和板材分离的裁断装置、以及将卷簧取出的出料装置。10. The rapid prototyping equipment for aero-engine coil spring parts according to claim 1, characterized in that: the equipment also includes a feeding device for pushing the plate, a cutting device for separating the coil spring and the plate, And a discharge device for taking out the coil spring.
CN202222013570.7U 2022-07-27 2022-07-27 Rapid forming equipment for aero-engine coil spring parts Expired - Fee Related CN217990802U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118253673A (en) * 2024-05-29 2024-06-28 联钢精密科技(中国)有限公司 Manufacturing device for springs

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118253673A (en) * 2024-05-29 2024-06-28 联钢精密科技(中国)有限公司 Manufacturing device for springs

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