CN217818432U - Automatic line ruler detection device - Google Patents
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- CN217818432U CN217818432U CN202220575764.3U CN202220575764U CN217818432U CN 217818432 U CN217818432 U CN 217818432U CN 202220575764 U CN202220575764 U CN 202220575764U CN 217818432 U CN217818432 U CN 217818432U
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- 229910000831 Steel Inorganic materials 0.000 description 5
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- 238000011179 visual inspection Methods 0.000 description 5
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- 238000000034 method Methods 0.000 description 3
- 238000007405 data analysis Methods 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型涉及线纹尺领域,更具体涉及一种线纹尺自动检测装置。The utility model relates to the field of linear rulers, in particular to an automatic detection device for linear rulers.
背景技术Background technique
钢卷尺的主要结构为具有一定弹性的整条尺带,卷于金属或塑料材质制成的尺盒或框架内,钢卷尺尺端装有拉环或尺钩;制动式卷尺附有控制尺带收卷的按钮装置,钢直尺包括普通钢直尺和棉纤维钢尺,是测量长度的量具,由不锈钢片制成,尺的刻线面上下两侧刻有线纹,尺的方形一端为工作段,另一端为圆弧形并带悬挂孔,三等金属线纹尺为一刚性直尺,其刻线在两个与底面成45°角的斜面上,两面均刻有刻线,线纹尺是常用的长度测量工具,产品涉及面广,规格品种繁多,需求量大,大量的线纹尺产品生产需求也对其检测模式提出更高要求。The main structure of the steel tape is a whole tape with certain elasticity, which is rolled in a ruler box or frame made of metal or plastic material. The end of the steel tape is equipped with a pull ring or a hook; With a button device for winding, the steel ruler includes ordinary steel ruler and cotton fiber steel ruler. It is a measuring tool for measuring length. It is made of stainless steel sheet. The working section, the other end is arc-shaped and has a hanging hole. The third-class metal linear ruler is a rigid ruler, and its engraved lines are on two inclined surfaces at an angle of 45° to the bottom surface. Both sides are engraved with engraved lines. The linear ruler is a commonly used length measurement tool. Its products cover a wide range of specifications and varieties, and the demand is large. The production demand of a large number of linear ruler products also puts forward higher requirements for its detection mode.
目前行业内针对线纹尺检测主要依靠人工检测、人工记录、人工分析与反馈,同时需要检测的位置和数量较多,检测成本较低,人工检测效率低下,且检测人员需要一定技术水平,繁杂的人工检测方法对检测人员操作劳动强度要求大,因此有必要研制一种线纹尺自动检测装置。At present, the detection of linear rulers in the industry mainly relies on manual detection, manual recording, manual analysis and feedback. At the same time, there are many locations and quantities that need to be detected, the detection cost is low, the manual detection efficiency is low, and the detection personnel need a certain level of technology, which is complicated. The manual detection method requires a lot of labor intensity for the detection personnel, so it is necessary to develop an automatic detection device for the linear scale.
实用新型内容Utility model content
为了克服现有技术的上述缺陷,本实用新型提供一种线纹尺自动检测装置,以解决上述背景技术中存在的问题。In order to overcome the above-mentioned defects of the prior art, the utility model provides an automatic detection device for a linear scale to solve the problems existing in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种线纹尺自动检测装置,该检测装置包括平台基座、线纹尺检测装夹平台、自动化视觉检测装置和激光干涉仪长度标准装置等,所述平台基座为大理石材质,其上设有定位孔,线纹尺检测装夹平台通过定位孔固定于大理石基座上,自动化视觉检测装置固定于线纹尺检测装夹平台一侧,激光干涉仪用于作为长度标准装置,安装于线纹尺检测装夹平台一端;线纹尺检测装夹平台包括有“V”型支架、线纹尺固定夹、实验平板、尺钩对齐锁和平台支脚等装置,等距离放置的“V”型支架用于三等金属线纹尺的检测固定;实验平板通过平台支脚固定于大理石基座之上,平台上装有线纹尺固定夹和尺钩对齐锁,尺钩对齐锁用于卷尺类尺钩的固定安装,线纹尺固定夹等距离放置用于固定线纹尺尺带;自动视觉检测装置包括直线导轨、相机、伺服电机、PLC控制器、伺服驱动器等,直线导轨固定于实验平板一侧,一端连接伺服电机,导轨滑块上装有2个视觉检测识别相机,分别用于不同类型线纹尺检测,伺服电机通过PLC驱动控制,与上位机连接,通过上位机实现指定距离移动和视觉检测;激光干涉仪作为长度标准装置安装于检测平台一端,其配套反射镜固定于导轨滑块上,干涉镜固定于基座。In order to achieve the above purpose, the utility model provides the following technical solutions: an automatic detection device for a linear ruler, the detection device includes a platform base, a linear ruler detection and clamping platform, an automatic visual detection device and a laser interferometer length standard device, etc. , the platform base is made of marble, and a positioning hole is provided on it, the linear ruler detection and clamping platform is fixed on the marble base through the positioning hole, and the automatic visual inspection device is fixed on one side of the linear ruler detection and clamping platform, The laser interferometer is used as a length standard device and is installed at one end of the linear ruler detection and clamping platform; the linear ruler detection and clamping platform includes a "V"-shaped bracket, a linear ruler fixing clip, an experimental plate, a ruler hook alignment lock and Platform feet and other devices, the "V"-shaped brackets placed at equal distances are used for the detection and fixation of third-class metal linear rulers; the experimental plate is fixed on the marble base through the platform feet, and the linear ruler fixing clips and ruler hooks are aligned on the platform Lock, ruler hook alignment lock is used for fixed installation of tape measure ruler hooks, linear ruler fixing clips are placed equidistantly for fixing linear ruler tape; automatic visual inspection device includes linear guide rail, camera, servo motor, PLC controller, Servo drive, etc., the linear guide rail is fixed on one side of the experimental plate, and one end is connected to the servo motor. Two visual detection and recognition cameras are installed on the guide rail slider, which are used for different types of linear scale detection. The servo motor is driven and controlled by PLC, and communicates with the host computer. Connection, the specified distance movement and visual inspection are realized through the host computer; the laser interferometer is installed at one end of the inspection platform as a length standard device, and its matching mirror is fixed on the guide rail slider, and the interferometer is fixed on the base.
本实用新型的技术效果和优点:Technical effect and advantage of the present utility model:
本检测装置结构简单,易于操作,采用非接触式的机器视觉检测技术,检测精度更高,稳定性更好,并适应于多种不同规格的线纹尺检测,可同时开展多个参数检测,相比于传统方法中使用显微镜的人工肉眼检测方式,本装置检测效率较高,对检测人员技术能力要求较低;使用机器视觉检测,结合开发软件可实现检测数据一站式记录,以及数据分析反馈。The detection device has a simple structure and is easy to operate. It adopts non-contact machine vision detection technology with higher detection accuracy and better stability. Compared with the manual naked eye detection method using a microscope in the traditional method, the detection efficiency of this device is higher, and the technical ability requirements of the detection personnel are lower; the use of machine vision detection, combined with the development of software can realize one-stop recording of detection data and data analysis feedback.
附图说明Description of drawings
图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型的俯视结构示意图。Fig. 2 is a top view structural diagram of the utility model.
附图标记为:1、激光头;2、干涉镜;3、尺钩对齐锁;4、圆头螺杆; 5、线纹尺固定夹;6、实验平板;7、反射镜;8、固定支架;9、用于实验平台侧检测的相机;10、直线导轨;11、三等金属线纹尺;12、固定架;13、平台支脚;14、“V”型支架;15、平台基座;16、“V”型支架检测的相机; 17、第一工作块;18、防护装置;19、导轨安装装置;20、工作柱;21、工作尺;22、工作装置。The reference signs are: 1. Laser head; 2. Interference mirror; 3. Ruler hook alignment lock; 4. Round head screw; 5. Linear ruler fixing clip; 6. Experimental plate; ;9. The camera used for the side detection of the experimental platform; 10. The linear guide rail; 11. The third-class metal linear ruler; 12. The fixed frame; 16. The camera for "V" type bracket detection; 17. The first working block; 18. The protective device; 19. The guide rail installation device; 20. The working column; 21. The working ruler; 22. The working device.
具体实施方式Detailed ways
下面将结合本新型中的附图,对本新型中的技术方案进行清楚、完整地描述,另外,在以下的实施方式中记载的各结构的形态只不过是例示,本发明所涉及的一种线纹尺自动检测装置并不限定于在以下的实施方式中记载的各结构,在本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施方式都属于本发明保护的范围。The technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. In addition, the forms of the structures described in the following embodiments are only examples, and a wire related to the present invention The automatic ruler detection device is not limited to the structures described in the following embodiments, and all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present invention.
本实用新型提供了一种线纹尺自动检测装置,参照图1,该检测装置包括平台基座15、线纹尺检测装夹平台、自动化视觉检测装置和激光干涉仪长度标准装置等,其中线纹尺检测装夹平台包括“V”型支架14、线纹尺固定夹 5、实验平板6、尺钩对齐锁3和平台支脚13,等距离放置的“V”型支架14 用于固定待检的三等金属线纹尺11;实验平板6通过平台支脚13固定于大理石基座之上,平台上装有线纹尺固定夹5和尺钩对齐锁3,尺钩对齐锁3用于卷尺类尺钩的固定安装,线纹尺固定夹5等距离放置用于固定线纹尺尺带。The utility model provides an automatic detection device for a linear ruler. Referring to FIG. 1, the detection device includes a
参照图2,自动化视觉检测装置的视觉检测部分不同固定支架8安装于直线导轨10之上,伺服电机与直线导轨10滚动轴连接;用于实验平台侧检测的相机9包括“V”型支架检测的相机16,分别固定于直线导轨10两侧。Referring to Figure 2, the visual inspection part of the automated visual inspection device is different. The fixed bracket 8 is installed on the
参照图2,激光干涉仪长度标准装置,激光头1安装于线纹尺检测装夹平台一端,并通过固定架12连接大理石基座,干涉镜2利用丝杆安装于固定架 12,反射镜7安装于固定支架8。Referring to Figure 2, the length standard device of the laser interferometer, the laser head 1 is installed on one end of the clamping platform for linear scale detection, and connected to the marble base through the
参照图2,线纹尺固定夹5,利用“T”型滑块螺母固定于实验平台侧边,顶部装有带旋转螺纹的圆头螺杆4。Referring to Fig. 2, the linear ruler fixing clip 5 is fixed on the side of the experimental platform by using a "T" type slider nut, and a round head screw 4 with a rotating thread is installed on the top.
参照图2,尺钩对齐锁3,以螺杆加固定块锁紧尺钩,前后距离调节通过旋钮进行微调。With reference to Figure 2, the ruler hook is aligned with the
参照图2,实验平板6的顶部固定连接有导轨安装装置19,导轨安装装置19的内部固定连接有防护装置18,防护装置18的顶端固定连接有第一工作块17。Referring to FIG. 2 , the top of the experimental panel 6 is fixedly connected with a guide
参照图2,用于实验平台侧检测的相机9的内部固定连接有工作尺21,工作尺21的顶端固定连接有工作装置22,工作尺21的顶部固定连接有工作柱20。Referring to Fig. 2, the inside of the
本实用新型实施例一的工作原理:本检测装置结构简单,易于操作,采用非接触式的机器视觉检测技术,检测精度更高,稳定性更好,并适应于多种不同规格的线纹尺检测,可同时开展多个参数检测,相比于传统方法中使用显微镜的人工肉眼检测方式,本装置检测效率较高,对检测人员技术能力要求较低;使用机器视觉检测,结合开发软件可实现检测数据一站式记录,以及数据分析反馈。The working principle of the first embodiment of the utility model: the detection device has a simple structure and is easy to operate. It adopts non-contact machine vision detection technology, has higher detection accuracy and better stability, and is suitable for a variety of line scales of different specifications. Detection can carry out multiple parameter detection at the same time. Compared with the manual naked eye detection method using a microscope in the traditional method, the detection efficiency of this device is higher, and the technical ability of the detection personnel is lower; the use of machine vision detection combined with the development of software can realize One-stop recording of test data and data analysis feedback.
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last few points should be explained: First, in the description of this application, it should be explained that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, which can be mechanical connection Or electrical connection, it can also be the internal communication of two components, it can be directly connected, "up", "down", "left", "right", etc. are only used to indicate the relative positional relationship, when the absolute position of the object being described Change, the relative positional relationship may change;
其次:本实用新型公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本实用新型同一实施例及不同实施例可以相互组合;Secondly: in the accompanying drawings of the disclosed embodiments of the utility model, only the structures related to the disclosed embodiments are involved. Other structures can refer to the usual design. Under the condition of no conflict, the same embodiment of the utility model and different embodiments can be used mutually. combination;
最后:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model shall include Within the protection scope of the present utility model.
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CN118258328A (en) * | 2024-05-30 | 2024-06-28 | 福建省计量科学研究院(福建省眼镜质量检验站) | An instrument that combines line measurement and straightness measurement functions |
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