CN217814901U - Bearing cooling structure of hybrid power system - Google Patents
Bearing cooling structure of hybrid power system Download PDFInfo
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- CN217814901U CN217814901U CN202222007095.2U CN202222007095U CN217814901U CN 217814901 U CN217814901 U CN 217814901U CN 202222007095 U CN202222007095 U CN 202222007095U CN 217814901 U CN217814901 U CN 217814901U
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Abstract
Description
技术领域technical field
本实用新型涉及混合动力系统技术领域,尤其涉及一种混合动力系统的轴承冷却结构。The utility model relates to the technical field of a hybrid power system, in particular to a bearing cooling structure of a hybrid power system.
背景技术Background technique
在混动系统的齿轮箱中,轴承和齿轴系零件通过电机壳体和前壳体相互连接,实现轴系的支撑、对中。轴承由于支撑着齿轴系零件旋转,轴承滚珠会与轴承的内圈、外圈进行摩擦,轴承温度升高,当混动系统持续高转速工作时,轴承滚珠摩擦力增大,热量上升,从而引发轴承的损坏失效。In the gearbox of the hybrid system, the bearings and gear shaft parts are connected to each other through the motor housing and the front housing to realize the support and centering of the shaft system. As the bearing supports the rotation of the gear shaft system parts, the bearing balls will rub against the inner and outer rings of the bearing, and the temperature of the bearing will rise. When the hybrid system continues to work at high speed, the friction force of the bearing balls will increase, and the heat will rise. Cause bearing damage and failure.
实用新型内容Utility model content
为了克服上述技术缺陷,本实用新型的目的在于提供一种对轴承实现直接冷却润滑的混合动力系统的轴承冷却结构。In order to overcome the above-mentioned technical defects, the purpose of the present utility model is to provide a bearing cooling structure for a hybrid power system that directly cools and lubricates the bearing.
本实用新型公开了一种混合动力系统的轴承冷却结构,所述轴承包括若干个凹面轴承和若干个凸面轴承;所述凸面轴承在壳体上的安装面为凸面,所述凹面轴承在壳体上的安装面为凹面;所述轴承冷却结构包括相连通的第一油道、第二油道和第三油道;The utility model discloses a bearing cooling structure for a hybrid power system. The bearings include several concave bearings and several convex bearings; The mounting surface on the top is a concave surface; the bearing cooling structure includes a first oil passage, a second oil passage and a third oil passage;
所述第一油道上设有出油孔,壳体上与所述出油孔相对应位置设有导流筋,所述凹面轴承在壳体上的安装面上设有导流槽,所述导流槽一端与所述导流筋所形成的油路连通,另一端通向凹面轴承;所述第一油道内的冷却油从所述出油孔流出,并沿着所述导流筋流至所述导流槽,最终流至所述凹面轴承上;An oil outlet hole is provided on the first oil passage, flow guide ribs are provided on the housing corresponding to the oil outlet hole, and flow guide grooves are provided on the mounting surface of the concave bearing on the housing. One end of the diversion groove communicates with the oil passage formed by the diversion ribs, and the other end leads to the concave bearing; the cooling oil in the first oil passage flows out from the oil outlet hole and flows along the diversion ribs to the diversion groove, and finally to the concave bearing;
所述第二油道设有出油口,所述出油口与所述导流槽连通,所述第二油道内的冷却油从所述出油口流出,并沿着所述导流槽流至所述凹面轴承上;The second oil passage is provided with an oil outlet, and the oil outlet communicates with the guide groove, and the cooling oil in the second oil passage flows out from the oil outlet and flows along the guide groove. flow onto said concave bearing;
所述第三油道上设有若干所述出油口,所述出油口分别对应若干个所述凸面轴承的位置,所述第三油道内的冷却油从所述出油口流出,直接流至若干个所述凸面轴承。The third oil passage is provided with several oil outlets, and the oil outlets respectively correspond to the positions of several convex bearings, and the cooling oil in the third oil passage flows out from the oil outlets, directly flows to several of said convex bearings.
优选的,所述凹面轴承包括一号轴承和二号轴承,所述凸面轴承包括三号轴承和四号轴承;所述第一油道内的冷却油从所述出油孔流出,并沿着所述导流筋流至所述导流槽,最终流至所述一号轴承上;所述第二油道内的冷却油从所述出油口流出,并沿着所述导流槽流至所述二号轴承上;所述第三油道的两端分别设有所述出油口,两所述出油口分别对应所述三号轴承和所述四号轴承的位置;所述第三油道内的冷却油从两端的所述出油口流出,分别流至所述三号轴承和所述四号轴承。Preferably, the concave bearing includes No. 1 bearing and No. 2 bearing, and the convex bearing includes No. 3 bearing and No. 4 bearing; the cooling oil in the first oil passage flows out from the oil outlet hole and flows along the The guide rib flows to the guide groove, and finally flows to the No. 1 bearing; the cooling oil in the second oil passage flows out from the oil outlet, and flows along the guide groove to the on the No. 2 bearing; the two ends of the third oil passage are respectively provided with the oil outlets, and the two oil outlets correspond to the positions of the No. 3 bearing and the No. 4 bearing respectively; the third The cooling oil in the oil passage flows out from the oil outlets at both ends, and flows to the No. 3 bearing and the No. 4 bearing respectively.
优选的,所述凹面轴承还包括五号轴承;所述导流槽从所述二号轴承延伸至所述五号轴承;所述第二油道内的冷却油从所述出油孔流出,并沿着所述导流槽依次流至所述二号轴承和五号轴承上。Preferably, the concave bearing further includes a No. 5 bearing; the guide groove extends from the No. 2 bearing to the No. 5 bearing; the cooling oil in the second oil passage flows out from the oil outlet hole, and Flow along the diversion groove to the No. 2 bearing and No. 5 bearing in sequence.
优选的,所述凸面轴承还包括六号轴承;所述第三油道还包括第三子油道,所述第三子油道的一端与所述第三油道相连通,另一端设有所述出油口,且所述出油口对应所述六号轴承的位置;所述第三子油道内的冷却油从所述出油口流出,直接流至所述六号轴承。Preferably, the convex bearing also includes a No. 6 bearing; the third oil passage also includes a third sub-oil passage, one end of the third sub-oil passage communicates with the third oil passage, and the other end is provided with The oil outlet, and the oil outlet corresponds to the position of the No. 6 bearing; the cooling oil in the third sub-oil passage flows out from the oil outlet and directly flows to the No. 6 bearing.
优选的,所述第一油道与所述第二油道之间、所述第一油道与所述第三油道之间、所述第二油道与所述第三油道之间设有至少一个加强杆。Preferably, between the first oil passage and the second oil passage, between the first oil passage and the third oil passage, between the second oil passage and the third oil passage At least one reinforcing rod is provided.
优选的,所述第一油道、所述第三油道、所述第二油道依次连通;所述第一油道与所述第二油道之间设有所述第一加强杆,所述第三油道与所述第一加强杆之间设有第二加强杆,所述第三油道和所述第二油道的转角与所述第一油道之间设有第三加强杆。Preferably, the first oil passage, the third oil passage, and the second oil passage are connected in sequence; the first reinforcing rod is provided between the first oil passage and the second oil passage, A second reinforcement rod is provided between the third oil passage and the first reinforcement rod, and a third oil passage is provided between the corner of the third oil passage and the second oil passage and the first oil passage. Reinforcing rod.
优选的,所述第一油道相对于所述轴承冷却结构的外侧、所述第二油道相对于所述轴承冷却结构的外侧设有连接耳,所述连接耳上设有螺栓孔,通过所述螺栓孔将所述轴承冷却结构安装至所述壳体上。Preferably, the outer side of the first oil channel relative to the bearing cooling structure and the second oil channel are provided with connecting ears relative to the outer side of the bearing cooling structure, and the connecting ears are provided with bolt holes, through which The bolt holes mount the bearing cooling structure to the housing.
优选的,所述连接耳与所述第一油道之间、与所述第二油道之间分别设有第四加强杆。Preferably, fourth reinforcing rods are respectively provided between the connecting ear and the first oil passage, and between the second oil passage.
优选的,所述出油口的孔径为1-2mm。Preferably, the diameter of the oil outlet is 1-2 mm.
优选的,所述轴承冷却结构相对于轴承的径向设置;所述轴承冷却结构还包括进油通道,所述进油通道相对于轴承的轴向设置,且延伸至所述壳体内部;所述进油通道一端与所述第一油道连通,另一端与所述壳体内部的壳体油路连通;冷却油从所述壳体油路进入所述第一油道,接着进入所述第二油道和第三油道,从而对若干个所述凹面轴承和若干个所述凸面轴承进行冷却。Preferably, the bearing cooling structure is arranged radially relative to the bearing; the bearing cooling structure further includes an oil inlet channel, the oil inlet channel is arranged relative to the axial direction of the bearing and extends to the inside of the housing; One end of the oil inlet channel communicates with the first oil passage, and the other end communicates with the housing oil passage inside the housing; cooling oil enters the first oil passage from the housing oil passage, and then enters the The second oil passage and the third oil passage are used to cool the plurality of concave bearings and the plurality of convex bearings.
采用了上述技术方案后,与现有技术相比,具有以下有益效果:After adopting the above technical solution, compared with the prior art, it has the following beneficial effects:
1.对各个凸面轴承以及凹面轴承进行直接冷却,保护轴承,避免温度过高造成受损失效;壳体通过压铸工艺成型与轴承冷却结构相配合的导流筋、导流槽等,轴承冷却结构通过注塑成型及超声焊等方式焊接成型,后与壳体之间通过螺栓连接配合。1. Directly cool the convex bearings and concave bearings to protect the bearings and avoid damage and failure caused by excessive temperature; the housing is molded by die-casting process to form guide ribs, guide grooves, etc. that match the bearing cooling structure, and the bearing cooling structure It is welded and formed by injection molding and ultrasonic welding, and then connected with the shell by bolts.
附图说明Description of drawings
图1为本实用新型提供的轴承冷却结构在壳体上与各个轴承之间的连接关系的结构示意图;Fig. 1 is a structural schematic diagram of the connection relationship between the bearing cooling structure on the housing and each bearing provided by the utility model;
图2为本实用新型提供的壳体上的与轴承冷却结构相配合的结构示意图;Fig. 2 is a structural schematic diagram of the housing provided by the utility model in cooperation with the bearing cooling structure;
图3为本实用新型提供的壳体上的所述导流筋和所述导流槽的结构示意图;Fig. 3 is a structural schematic diagram of the diversion ribs and the diversion grooves on the housing provided by the present invention;
图4为本实用新型提供的壳体上的另一所述导流槽的结构示意图;Fig. 4 is a structural schematic diagram of another diversion groove on the casing provided by the present invention;
图5为本实用新型提供的轴承冷却结构的结构示意图;Fig. 5 is a structural schematic diagram of the bearing cooling structure provided by the utility model;
图6为本实用新型提供的壳体上的所述进油通道的结构示意图。Fig. 6 is a structural schematic diagram of the oil inlet channel on the casing provided by the present invention.
其中:1-第一油道,2-第二油道,3-第三油道,4-第三子油道,5-一号轴承,6-二号轴承,7-三号轴承,8-四号轴承,9-五号轴承,10-六号轴承,11-导流筋,12-导流槽,13- 出油口,14-连接耳,15-第一加强杆,16-第二加强杆,17-第三加强杆,18-第四加强杆,19-出油孔,20-进油通道,21-壳体油路。Among them: 1-first oil passage, 2-second oil passage, 3-third oil passage, 4-third sub-oil passage, 5-No. 1 bearing, 6-No. 2 bearing, 7-No. 3 bearing, 8 - No. 4 bearing, 9- No. 5 bearing, 10- No. 6 bearing, 11- Diversion rib, 12- Diversion groove, 13- Oil outlet, 14- Connecting ear, 15- First reinforcing rod, 16- No. Two reinforcement rods, 17-the third reinforcement rod, 18-the fourth reinforcement rod, 19-oil outlet hole, 20-oil inlet passage, 21-housing oil passage.
具体实施方式Detailed ways
以下结合附图与具体实施例进一步阐述本实用新型的优点。The advantages of the present utility model will be further elaborated below in conjunction with the accompanying drawings and specific embodiments.
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本公开相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本公开的一些方面相一致的装置和方法的例子。Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary examples do not represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatuses and methods consistent with aspects of the present disclosure as recited in the appended claims.
在本公开使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本公开。在本公开和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terminology used in the present disclosure is for the purpose of describing particular embodiments only, and is not intended to limit the present disclosure. As used in this disclosure and the appended claims, the singular forms "a", "the", and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It should also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.
应当理解,尽管在本公开可能采用术语第一、第二、第三等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本公开范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。取决于语境,如在此所使用的词语“如果”可以被解释成为“在……时”或“当……时”或“响应于确定”。It should be understood that although the terms first, second, third, etc. may be used in the present disclosure to describe various information, the information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of the present disclosure, first information may also be called second information, and similarly, second information may also be called first information. Depending on the context, the word "if" as used herein may be interpreted as "at" or "when" or "in response to a determination."
在本实用新型的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the present invention.
在本实用新型的描述中,除非另有规定和限定,需要说明的是,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present utility model, unless otherwise stipulated and limited, it should be noted that the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be The internal communication between two elements may be direct connection or indirect connection through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations.
在后续的描述中,使用用于表示元件的诸如“模块”、“部件”或“单元”的后缀仅为了有利于本实用新型的说明,其本身并没有特定的意义。因此,“模块”与“部件”可以混合地使用。In the following description, the use of suffixes such as "module", "part" or "unit" used to represent elements is only for facilitating the description of the present invention, and has no specific meaning by itself. Therefore, "module" and "component" may be mixedly used.
参见附图1-3,本实用新型公开了一种混合动力系统的轴承冷却结构,轴承包括若干个凹面轴承和若干个凸面轴承,凹面轴承为在壳体上的安装面为凹面的轴承,凸面轴承为在壳体上的安装面为凸面的轴承,安装面可以理解为轴承周围的壳体面,凹面轴承的安装面低于壳体整体型面;凸面轴承的安装面高于壳体整体型面。轴承冷却结构包括相连通的第一油道1、第二油道2和第三油道3,通过该三个油道同时对该若干个凹面轴承和若干个凸面轴承进行直接冷却。Referring to accompanying drawings 1-3, the utility model discloses a bearing cooling structure for a hybrid power system. The bearing includes several concave bearings and several convex bearings. The bearing is a bearing with a convex mounting surface on the shell. The mounting surface can be understood as the shell surface around the bearing. The mounting surface of the concave bearing is lower than the overall shape of the shell; the mounting surface of the convex bearing is higher than the overall shape of the shell. . The bearing cooling structure includes a
具体的,第一油道1上设有出油孔19,壳体上与出油孔19相对应位置设有导流筋11,凹面轴承在壳体上的安装面上设有导流槽12,导流槽12一端与导流筋11所形成的油路连通,另一端通向凹面轴承。第一油道1内的冷却油从出油孔19流出,并沿着导流筋11流至导流槽12,最终流至凹面轴承上,对凹面轴承进行直接冷却。Specifically, the
第二油道2设有出油口13,出油口13与导流槽12连通,第二油道2内的冷却油从出油口13流出,并沿着导流槽12流至凹面轴承上,对凹面轴承进行直接冷却。The
第三油道3上同样设有若干出油口13,不同的是,出油口13分别直接对应若干个凸面轴承的位置,第三油道3内的冷却油从出油口13流出,直接流至若干个凸面轴承,对凸面轴承进行直接冷却。The
需要说明的是,出油孔19可理解为一小孔,且该出油孔19通常设于第一油道1的底面上。而出油口13为一相对于出油孔19较大的出液口,通常设于第二油道2、第三油道3的端部。较佳的,出油口13的孔径为1-2mm。It should be noted that the
本实用新型可对各个凸面轴承以及凹面轴承进行直接冷却,保护轴承,避免温度过高造成受损失效;壳体通过压铸工艺成型与轴承冷却结构相配合的导流筋11、导流槽12等,轴承冷却结构通过注塑成型及超声焊等方式焊接成型,后与壳体之间通过螺栓进行固定连接。The utility model can directly cool the convex bearings and the concave bearings, protect the bearings, and avoid damage and failure caused by excessive temperature; the housing is molded by die-casting process to form the
较佳的,凹面轴承包括一号轴承5和二号轴承6,凸面轴承包括三号轴承7和四号轴承8。第一油道1内的冷却油从出油孔19流出,落入导流筋11所形成的油路中,并沿着导流筋11流至导流槽12,最终流至一号轴承5上对其进行润滑冷却。第二油道2 内的冷却油从出油口13流出,落入导流槽,并沿着导流槽12流至二号轴承6上对其进行润滑冷却。第三油道3的两端分别设有出油口13,两出油口13分别对应三号轴承7 和四号轴承8的位置;第三油道3内的冷却油从两端的出油口13流出,分别流至(落入) 三号轴承7和四号轴承8对其进行润滑冷却。Preferably, the concave bearing includes No. 1 bearing 5 and No. 2 bearing 6 , and the convex bearing includes No. 3 bearing 7 and No. 4 bearing 8 . The cooling oil in the
进一步的,参见附图4,凹面轴承还包括五号轴承9,五号轴承9设于二号轴承6的周围,导流槽从二号轴承6延伸至五号轴承9。第二油道2内的冷却油从出油口13流出,落入导流槽,并沿着导流槽12依次流至二号轴承6和五号轴承9上对其进行润滑冷却。Further, referring to FIG. 4 , the concave bearing also includes a fifth bearing 9 , the fifth bearing 9 is arranged around the second bearing 6 , and the diversion groove extends from the second bearing 6 to the fifth bearing 9 . The cooling oil in the
进一步的,凸面轴承还包括六号轴承10,六号轴承10设于三号轴承7与四号轴承8之间。第三油道3还包括第三子油道4,第三子油道4的一端与第三油道3相连通,另一端设有出油口13,且出油口13对应六号轴承10的位置。第三油道3内的冷却油流入第三子油道4,第三子油道4内的冷却油从出油口13流出,直接流至六号轴承10对其进行润滑冷却。Further, the convex bearing also includes a No. 6 bearing 10 , and the No. 6 bearing 10 is arranged between the No. 3 bearing 7 and the No. 4 bearing 8 . The
较佳的,第一油道1与第二油道2之间、第一油道1与第三油道3之间、第二油道 2与第三油道3之间设有至少一个加强杆,以对各个油道之间进行结构加强,防止其在油液高速流通的情况下发生损坏。Preferably, at least one reinforcing Rods are used to strengthen the structure between the various oil passages to prevent them from being damaged in the case of high-speed oil flow.
一种优选的,参见附图5,第一油道1、第三油道3、第二油道2依次连通。第一油道1与第二油道2之间设有第一加强杆15,第三油道3与第一加强杆15之间设有第二加强杆16,第三油道3和第二油道2的转角与第一油道1之间设有第三加强杆17,以对各个油道之间进行结构加强。A preferred one, referring to Fig. 5, the
较佳的,第一油道1相对于轴承冷却结构的外侧、第二油道2相对于轴承冷却结构的外侧设有连接耳14,连接耳14上设有螺栓孔,通过螺栓孔将轴承冷却结构安装至壳体上。Preferably, the outer side of the
进一步的,连接耳14与第一油道1之间、与第二油道2之间分别设有第四加强杆18,通过该第四加强杆18加强连接耳14与第一油道1、第二油道2之间的稳定性,从而加强了轴承冷却结构与壳体之间的稳定性。Further, fourth reinforcing
较佳的,参见附图6,轴承冷却结构相对于轴承的径向设置,可理解为,设于壳体上的相对于轴承的径向面上。轴承冷却结构还包括进油通道20,进油通道20相对于轴承的轴向设置,且延伸至壳体内部,进油通道20与各个油道之间垂直设置。进油通道20 一端与第一油道1连通,另一端与壳体内部的壳体油路21连通,冷却油从壳体油路21 进入第一油道1,接着进入第二油道2和第三油道3,从而通过出油孔19、导油筋、导流槽、以及出油口13对若干个凹面轴承和若干个凸面轴承进行直接冷却。Preferably, referring to FIG. 6 , the radial arrangement of the bearing cooling structure relative to the bearing can be understood as being arranged on the radial surface of the housing relative to the bearing. The bearing cooling structure also includes an
另外,需要说明的是,在壳体上导流槽12和导流筋11仅适用于凹面轴承,而油道上直接设置出油口13则既适用于凸面轴承,也适用于凹面轴承。可以理解为,二号轴承、三号轴承、六号轴承也可以是凹面轴承。In addition, it should be noted that the
应当注意的是,本实用新型的实施例有较佳的实施性,且并非对本实用新型作任何形式的限制,任何熟悉该领域的技术人员可能利用上述揭示的技术内容变更或修饰为等同的有效实施例,但凡未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何修改或等同变化及修饰,均仍属于本实用新型技术方案的范围内。It should be noted that the embodiments of the present utility model have better implementability, and are not intended to limit the present utility model in any form. Any person familiar with the field may use the technical content disclosed above to change or modify the equivalent effective Embodiments, as long as they do not deviate from the content of the technical solution of the utility model, any modifications or equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.
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