CN217779980U - Stacking and unloading integrated machine for multilayer hot press - Google Patents
Stacking and unloading integrated machine for multilayer hot press Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于一种板材加工机械,具体地说,尤其涉及一种多层热压机用码卸一体机。The utility model belongs to a plate processing machine, in particular to a stacking and unloading integrated machine for a multi-layer hot press.
背景技术Background technique
多层板的加工过程,首先需要将多层单板胶合在一起,预压形成毛坯板,然后将毛坯板送入到多层热压机内热压成型,最后再及进行卸板和码垛。目前,多层板的热压生产中卸板工序完成有两种方式,一种是采用人工把每张经过热压成型的板从热压机中拉出,并依次码堆,准备用于下工序生产,人工卸板劳动力强度大、工作效率低下、人工成本高,而且码堆也不整齐影响下一工序生产;二是通过板材卸板机将板材进行从热压机内转出并码垛,目前的码卸一体机工作过程是热压成型的多层板通过卸板机构卸板,并转运到卸板机构侧边的码垛平台,卸板码垛机构和码垛平台水平方向衔接设置,各自需要占用水平方向的空间,对车间的空间大小要求高,因此现有的码卸一体机存在结构不紧凑,占用空间大,制造成本高的缺陷。The processing process of multi-layer boards first needs to glue the multi-layer veneers together, pre-press to form rough boards, then send the rough boards into the multi-layer hot press machine for hot pressing, and finally unload and stack the boards . At present, there are two ways to complete the unloading process in the hot-pressing production of multi-layer boards. One is to manually pull out each hot-pressed board from the hot-pressing machine, and stack them sequentially for preparation for the next step. Process production, manual unloading is labor-intensive, low work efficiency, high labor costs, and the stacking is not neat, which affects the production of the next process; the second is to use the plate unloader to transfer the plates out of the hot press and stack them , the current working process of the stacking and unloading integrated machine is that the hot-pressed multi-layer board is unloaded by the unloading mechanism, and then transferred to the palletizing platform on the side of the unloading mechanism, and the unloading and palletizing mechanism and the palletizing platform are connected in the horizontal direction. , each needs to occupy the space in the horizontal direction, and has high requirements on the space of the workshop. Therefore, the existing integrated stacking and unloading machines have the defects of not compact structure, large space occupation, and high manufacturing cost.
实用新型内容Utility model content
本实用新型目的是提供一种,以克服现有技术中多层热压机用码卸一体机存在结构不紧凑,占用空间大,制造成本高的缺陷。The purpose of the utility model is to provide a machine to overcome the disadvantages of uncompact structure, large space occupation and high manufacturing cost in the prior art of multi-layer hot press integrated stacking and unloading machine.
本实用新型是采用以下技术方案实现的:The utility model is realized by adopting the following technical solutions:
一种多层热压机用码卸一体机,包括机架,所述机架上设有多层存板架、第一升降装置、码垛平台、第二升降装置、卸板对齐机构、第三升降装置,所述多层存板架通过第一升降装置与机架活动连接,所述码垛平台和所述卸板对齐机构设于多层存板架一侧,并分别通过第二升降装置和第三升降装置与机架活动连接,所述卸板对齐机构设于码垛平台正上方。An all-in-one stacking and unloading machine for a multi-layer hot press, comprising a frame on which a multi-layer plate storage rack, a first lifting device, a palletizing platform, a second lifting device, a plate unloading alignment mechanism, a second Three lifting devices, the multi-layer plate storage rack is movably connected to the frame through the first lifting device, the palletizing platform and the unloading plate alignment mechanism are arranged on one side of the multi-layer plate storage rack, and are respectively passed through the second lifting The device and the third lifting device are movably connected with the frame, and the plate unloading alignment mechanism is arranged directly above the palletizing platform.
进一步的,所述第一升降装置包括第一升降油缸,所述第一升降油缸伸缩杆与多层存板架连接。Further, the first lifting device includes a first lifting cylinder, and the telescopic rod of the first lifting cylinder is connected to the multi-layer storage rack.
进一步的,所述码垛平台包括平台主体、滑轮架A和齿轮,所述滑轮架A固定在平台主体上,所述齿轮活动连接平台主体上,所述齿轮与机架上的齿条啮合。Further, the palletizing platform includes a platform main body, a pulley frame A and a gear, the pulley frame A is fixed on the platform main body, the gear is movably connected to the platform main body, and the gear meshes with the rack on the frame.
进一步的,所述第二升降装置包括第二升降油缸、链条A和轴杆,所述第二升降油缸的伸缩杆与轴杆固定连接,所述轴杆两端分别活动连接一个链轮,所述链条A绕过链轮,一端连接机架底部,另一端连接码垛平台。Further, the second lifting device includes a second lifting cylinder, a chain A and a shaft, the telescopic rod of the second lifting cylinder is fixedly connected to the shaft, and both ends of the shaft are respectively movably connected to a sprocket, so The chain A goes around the sprocket, one end is connected to the bottom of the frame, and the other end is connected to the palletizing platform.
进一步的,所述卸板对齐机构包括框架、对齐气缸、滑轮架B和卸板装置,所述框架的四周设有多个对齐气缸,所述滑轮架B固定设于框架上,所述卸板装置固定设于框架的前端。Further, the plate unloading alignment mechanism includes a frame, an alignment cylinder, a pulley frame B and a plate unloading device, a plurality of alignment cylinders are arranged around the frame, the pulley frame B is fixed on the frame, and the plate unloading The device is fixed on the front end of the frame.
进一步的,所述卸板装置包括卸板架、输送带、驱动电机和带轮组,所述卸板架固定设于框架前端,所述带轮组活动连接在卸板架上,所述输送带设于带轮组上,所述驱动电机传动连接带轮组。Further, the board unloading device includes a board unloading frame, a conveyor belt, a driving motor and a pulley set, the board unloading frame is fixed at the front end of the frame, the pulley set is movably connected to the board unloading frame, and the conveying The belt is arranged on the pulley set, and the drive motor is connected to the pulley set.
进一步的,所述框架前端设有转轴,所述转轴上固定设有压轮。Further, the front end of the frame is provided with a rotating shaft, and a pressure wheel is fixed on the rotating shaft.
进一步的,所述第三升降装置包括双输出轴减速电机、两个链条B、两个上转轴、四个链条C、两个下转轴,所述双输出轴减速电机两个方向输出轴上分别固定连接一个链轮,两个所述上转轴中间和两端分别设有一个链轮,两个所述下转轴的两端分别设有一个链轮,两个所述上转轴的中间链轮分别通过一条链条B与双输出轴减速电机输出轴上的两个链轮传动连接,两个所述上转轴两端的链轮与两个下转轴两端的链轮分别通过四条链条C传动连接,所述链条C与卸板对齐机构固定连接。Further, the third lifting device includes a double-output shaft geared motor, two chains B, two upper shafts, four chains C, and two lower shafts, and the output shafts of the double-output shaft geared motor are respectively A sprocket is fixedly connected, a sprocket is respectively provided in the middle and both ends of the two upper rotating shafts, a sprocket is respectively provided at both ends of the two lower rotating shafts, and the middle sprockets of the two upper rotating shafts are respectively A chain B is connected to the two sprockets on the output shaft of the double output shaft reduction motor, and the sprockets at both ends of the two upper shafts are connected to the sprockets at the two ends of the two lower shafts through four chains C, respectively. The chain C is fixedly connected with the unloading plate alignment mechanism.
进一步的,所述机架底部设有滚轮和轨道,所述滚轮活动安装在轨道上。Further, the bottom of the frame is provided with rollers and tracks, and the rollers are movably mounted on the tracks.
与现有技术相比,本实用新型的有益效果是:本实用新型将卸板对齐机构设于码垛平台正上方,减少了整机的长度,从而减少了整机占地空间和制造成本,而且自动化程度高,提高了工作效率。Compared with the prior art, the beneficial effect of the utility model is: the utility model sets the unloading plate alignment mechanism directly above the palletizing platform, which reduces the length of the whole machine, thereby reducing the space occupied by the whole machine and the manufacturing cost, Moreover, the degree of automation is high, which improves work efficiency.
附图说明Description of drawings
图1是本实用新型的立体结构示意图。Fig. 1 is the three-dimensional structure schematic diagram of the present utility model.
图2是本实用新型的主视图。Fig. 2 is the front view of the utility model.
图3是本实用新型的俯视图。Fig. 3 is a top view of the utility model.
图4是本实用新型的码垛平台的结构示意图。Fig. 4 is a structural schematic diagram of the palletizing platform of the present invention.
图5是本实用新型的卸板对齐机构的结构示意图。Fig. 5 is a structural schematic diagram of the plate unloading alignment mechanism of the present invention.
图中:1、机架;2、多层存板架;3、第一升降装置;31、第一升降油缸;4、码垛平台;41、平台主体;42、滑轮架A;43、齿轮;5、第二升降装置;51、第二升降油缸;52、链条A;53、轴杆;6、滚轮;7、轨道;8、卸板对齐机构;81、框架;82、卸板架;83、输送带;84、转轴;85、压轮;86、驱动电机;87、带轮组;88、对齐气缸;89、滑轮架B;9、第三升降装置;91、双输出轴减速电机;92、链条B;93、上转轴;94、链条C;95、下转轴。In the figure: 1. rack; 2. multi-layer plate storage rack; 3. first lifting device; 31. first lifting cylinder; 4. palletizing platform; 41. platform main body; 42. pulley frame A; 43. gear ;5, the second lifting device; 51, the second lifting cylinder; 52, chain A; 53, shaft rod; 6, rollers; 7, track; 8, plate unloading alignment mechanism; 81, frame; 83, conveyor belt; 84, rotating shaft; 85, pressure wheel; 86, driving motor; 87, pulley group; 88, alignment cylinder; 89, pulley frame B; 9, the third lifting device; 91, double output shaft reduction motor ; 92, chain B; 93, upper shaft; 94, chain C; 95, lower shaft.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
如图1至图5所示,本实用新型所述的多层热压机用码卸一体机,包括机架1,所述机架1上设有多层存板架2、第一升降装置3、码垛平台4、第二升降装置5、卸板对齐机构8、第三升降装置9,所述多层存板架2通过第一升降装置3与机架1活动连接,所述所述码垛平台4和卸板对齐机构8设于多层存板架2一侧,并分别通过第二升降装置5和第三升降装置9与机架1活动连接,所述卸板对齐机构8设于码垛平台4正上方。As shown in Figures 1 to 5, the multi-layer hot press machine described in the utility model is equipped with a stacking and unloading integrated machine, including a
进一步的,所述第一升降装置3包括第一升降油缸31,所述第一升降油缸31伸缩杆与多层存板架2连接。Further, the
进一步的,所述码垛平台4包括平台主体41、滑轮架A42和齿轮43,所述滑轮架A42固定在平台主体41上,所述齿轮43活动连接平台主体41上,所述齿轮43与机架1上的齿条啮合。滑轮架A42用于减少码垛平台4与机架1之间相对运动的阻力,齿轮43通过与机架1上的齿条啮合,可增加码垛平台4升降的稳定性。Further, the
进一步的,所述第二升降装置5包括第二升降油缸51、链条A52和轴杆53,所述第二升降油缸51的伸缩杆与轴杆53固定连接,所述轴杆53两端分别活动连接一个链轮,所述链条A52绕过链轮,一端连接机架1底部,另一端连接码垛平台4。Further, the
进一步的,所述卸板对齐机构8包括框架81、对齐气缸88、滑轮架B89和卸板装置,所述框架81的四周设有多个对齐气缸88,所述滑轮架B89固定设于框架81上,所述卸板装置固定设于框架81的前端。框架81为中间空心的四边形结构,对齐气缸88用于对码垛平台4上的多层板进行对齐,滑轮架B89用于减少卸板对齐机构8与机架1之间相对运动的阻力,卸板装置用于将多层板输送到码垛平台4上。Further, the plate
进一步的,所述卸板装置包括卸板架82、输送带83、驱动电机86和带轮组87,所述卸板架82固定设于框架81前端,所述带轮组87活动连接在卸板架82上,所述输送带83设于带轮组87上,所述驱动电机86传动连接带轮组87。Further, the plate unloading device includes a plate unloading
进一步的,所述框架81前端设有转轴84,所述转轴84上固定设有压轮85。压轮85可以保证多层板在卸板装置上输送时前进方向稳定,不产生歪斜。Further, the front end of the
进一步的,所述第三升降装置9包括双输出轴减速电机91、两个链条B92、两个上转轴93、四个链条C94、两个下转轴95,所述双输出轴减速电机91两个方向输出轴上分别固定连接一个链轮,两个所述上转轴93中间和两端分别设有一个链轮,两个所述下转轴95的两端分别设有一个链轮,两个所述上转轴93的中间链轮分别通过一条链条B92与双输出轴减速电机91输出轴上的两个链轮传动连接,两个所述上转轴93两端的链轮与两个下转轴95两端的链轮分别通过四条链条C94传动连接,所述链条C94与卸板对齐机构8固定连接。Further, the
进一步的,所述机架1底部设有滚轮6和轨道7,滚轮6活动安装在轨道7上。整机可以通过滚轮6和轨道7实现移动,增加了整机的灵活性。Further, the bottom of the
本实用新型的工作过程和原理:Working process and principle of the present utility model:
首先将整机推到多层热压机处,多层热压机的装板机将热压后的多层板一次性推入多层存板架2上,然后进行卸板码垛工序。进行卸板码垛工序时,第一升降装置3将多层存板架2升到机架1的顶部,第二升降装置5和第三升降装置9驱动码垛平台4和卸板对齐机构8从底部同步上升,此时码垛平台4和卸板对齐机构8之间保持最小的距离,当卸板对齐机构8的卸板装置触碰到多层存板架2底部第一张多层板时,卸板装置将多层板输送到框架81中间空心位置,多层板落在框架81底部的码垛平台4上,此时框架81四周的对齐气缸88动作,将多层板对齐,然后第二升降装置5驱动码垛平台4下降一张多层板厚度大小的高度,通过光电感应器感应多层板的高度,始终使码垛平台4上多层板上方到卸板对齐机构8保持设定距离;然后第二升降装置5和第三升降装置9驱动码垛平台4和卸板对齐机构8继续同步上升,采用同样的动作过程对多层存板架2底部第二张多层板进行卸板码垛,依次往复直至多层存板架2最顶部的多层板被装卸入码垛平台4上,此时多层存板架2、码垛平台4和卸板对齐机构8下降,用叉车将码垛平台4上的多层板垛转出,完成卸板码垛工序。Firstly, the whole machine is pushed to the multi-layer hot press, and the board loader of the multi-layer hot press pushes the hot-pressed multi-layer boards into the multi-layer
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