CN217667030U - Spiral blade welding equipment - Google Patents
Spiral blade welding equipment Download PDFInfo
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- CN217667030U CN217667030U CN202220742396.7U CN202220742396U CN217667030U CN 217667030 U CN217667030 U CN 217667030U CN 202220742396 U CN202220742396 U CN 202220742396U CN 217667030 U CN217667030 U CN 217667030U
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- guide rail
- driven shaft
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- 238000003466 welding Methods 0.000 title claims abstract description 66
- 238000005452 bending Methods 0.000 abstract description 3
- 230000006378 damage Effects 0.000 abstract description 3
- 208000027418 Wounds and injury Diseases 0.000 abstract description 2
- 208000014674 injury Diseases 0.000 abstract description 2
- 239000000779 smoke Substances 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000003496 welding fume Substances 0.000 description 2
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Abstract
The utility model relates to a heliciform blade welding equipment, correct module, control module, protection component, support module including frame, welder module, initiative axle module, driven shaft module, blade. This heliciform blade welding equipment adopts the modularized design, and degree of automation is high. The welding gun module adopts double-gun welding to improve the welding efficiency. The correction dish and the blade of blade correction module are fully laminated, prevent that the blade from welding the time deformation bending, do not need the later stage plastic. The observation window of the protection component blocks the injury of arc light and welding smoke to personnel, and is safe and reliable. The support module loads the roller and the spiral blade with large size and mass, and is suitable for the rollers and the spiral blades with various specifications. This heliciform blade welding equipment is automated control, and convenient operation is swift, labour saving and time saving.
Description
The technical field is as follows:
the utility model relates to a welding field especially relates to a heliciform blade welding equipment.
Background art:
when welding, the existing spiral blade is generally manually welded, the welding efficiency is low, the precision is low, and the later shaping difficulty is high. Welding fume and arc light generated during welding harm field operators, and the requirement of batch welding cannot be met.
The utility model has the following contents:
the utility model aims at providing a convenient to use, welding efficiency height, the high heliciform blade welding equipment of degree of automation.
The utility model discloses a realize through following technical scheme: a spiral blade welding device comprises a rack, a welding gun module, a driving shaft module, a driven shaft module, a blade correction module, a control module, a protection component and a support module.
The utility model discloses a preferred embodiment, for carrying jumbo size and massive cylinder and heliciform blade, the support module includes mounting panel, cylinder C, guide arm, backup pad, guide rail D, backing plate, the mounting panel is installed just be in on the base the main shaft module with from between the driven shaft module, cylinder C installs on the mounting panel, guide arm one end is installed the other end is installed on the mounting panel in the backup pad, cylinder C's piston rod with the backup pad links to each other, guide rail D installs in the backup pad, the backing plate is installed on guide rail D's the slider.
In order to improve the welding efficiency, the welding gun module comprises a rack A, a guide rail A, a driving motor A, a fixed support A, a guide rail B, a cylinder A, a fixed support B, an adjusting mechanism A, a pressing plate, a welding gun and a guide rail C, wherein the rack A, the guide rail A and the guide rail C are installed on the support frame, the fixed support A is installed on the guide rail A, the driving motor A is installed on the fixed support A and meshed with the rack through a gear, the guide rail B and the cylinder A are installed on the fixed support A, the fixed support B is installed on the guide rail B, a piston rod of the cylinder A is connected with the fixed support B, the adjusting mechanism A is installed on the fixed support B, the pressing plate is installed on the adjusting mechanism A, the welding gun is installed on the adjusting mechanism A and distributed on two sides, the pressing plate presses the welding gun on the adjusting mechanism A, double-gun welding is adopted, the welding speed of the welding gun module is adjustable, and the welding speed of the welding gun module is controlled by a control module.
In order to prevent welding fume and arc light from harming field operators, the protective component comprises a housing, a handle, an observation window and a slide rail, the slide rail is installed on the base, the housing is installed on the slide rail, the handle is installed on the housing, the observation window is installed on the housing, and a person observes the welding condition through the observation window.
For personnel's operation is swift convenient, control module includes housing, touch-sensitive screen, scram button, pause button, reset button, operation button, PLC, the housing is installed on the supporting seat, the touch-sensitive screen the scram button pause button reset button the operation button PLC install on the housing.
In order to correct the heliciform blade, prevent that the blade from welding the time deformation bending, the blade corrects the module and includes supporting seat, adjusting disk, correction dish, the supporting seat is installed on the base, the adjusting disk is installed on the supporting seat, the correction dish is installed on the adjusting disk, and the blade embedding is in the correction dish, the correction dish corrects the blade.
The utility model has the advantages that: the spiral blade welding equipment adopts a modular design, and has high automation degree; the welding gun module adopts double-gun welding to improve the welding efficiency; the straightening disc of the blade straightening module is fully attached to the blade, so that the blade is prevented from deforming and bending during welding, and later shaping is not needed; the observation window of the protection component blocks the injury of arc light and welding smoke to personnel, and is safe and reliable; the supporting module loads a roller and a spiral blade with large size and mass and is suitable for rollers and spiral blades with various specifications; the utility model discloses a heliciform blade welding equipment is automated control, and convenient operation is swift, and labour saving and time saving welds in batches.
Description of the drawings:
fig. 1 is a schematic perspective view of a helical blade welding apparatus according to the present invention;
FIG. 2 is a partially enlarged schematic view of portion I of FIG. 1;
FIG. 3 is a schematic view of a portion II of FIG. 1;
FIG. 4 is a partially enlarged view of the portion III in FIG. 1;
fig. 5 is a schematic front structural view of the helical blade welding apparatus of the present invention;
fig. 6 isbase:Sub>A schematic cross-sectional view ofbase:Sub>A-base:Sub>A in fig. 5.
The specific implementation mode is as follows:
the following description of the preferred embodiments of the present invention will be provided with reference to the accompanying drawings, so that the advantages and features of the present invention can be easily understood by those skilled in the art, and the scope of the present invention can be clearly and clearly defined.
The spiral blade welding equipment shown in fig. 1 comprises a frame 1, a welding gun module 2, a driving shaft module 3, a driven shaft module 4, a blade correcting module 5, a control module 6, a protective assembly 7 and a supporting module 8, wherein the welding gun module 2, the driving shaft module 3, the driven shaft module 4, the blade correcting module 5, the control module 6, the protective assembly 7 and the supporting module 8 are installed on the frame 1, the frame 1 comprises a base 11 and a supporting frame 12, the base 11 is fixed on the ground, and the supporting frame 12 is fixed on the base 11;
the welding gun module 2 shown in fig. 2 includes a rack a21, a guide rail a22, a driving motor a23, a fixing bracket a24, a guide rail B25, a cylinder a26, a fixing bracket B27, an adjusting mechanism a28, a pressing plate 29, a welding gun 210, and a guide rail C211, wherein the rack a21, the guide rail a22, and the guide rail C211 are mounted on the support frame 12, the fixing bracket a24 is mounted on the guide rail a22, and the guide rail C211, the driving motor a23 is mounted on the fixing bracket a24 and engages with the rack through a gear, the guide rail B25, and the cylinder a26 are mounted on the fixing bracket a24, the fixing bracket B27 is mounted on the guide rail B25, a piston rod of the cylinder a26 is connected with the fixing bracket B27, the adjusting mechanism a28 is mounted on the fixing bracket B27, the pressing plate 29 is mounted on the adjusting mechanism a28, the welding gun 210 is mounted on the adjusting mechanism a28 and distributed on both sides, and the pressing plate 29 presses the welding gun 210 against the adjusting mechanism a 28;
as shown in fig. 3, the driving shaft module 3 comprises a box 31, a driving shaft 32 and a support chuck 33, the box 31 is mounted on the frame 1, the driving shaft 32 is mounted on the box 31, the support chuck 33 is mounted on the driving shaft 32, the vane correcting module 5 comprises a support seat 51, an adjusting disk 52 and a correcting disk 53, the support seat 51 is mounted on the base 11, the adjusting disk 52 is mounted on the support seat 51, the correcting disk 53 is mounted on the adjusting disk 52, the control module 6 comprises a cover 61, a touch screen 62, an emergency stop button 63, a pause button 64, a reset button 65, an operation button 66 and a PLC67, the cover 61 is mounted on the support seat 51, and the touch screen 62, the emergency stop button 63, the pause button 64, the reset button 65, the operation button 66 and the PLC67 are mounted on the cover 61;
as shown in fig. 4, the driven shaft module 4 includes a driven shaft box 41, a cylinder B42, a driven shaft 43, and a driven disc 44, wherein the driven shaft box 41 is mounted on the frame 1, the cylinder B42 is mounted on the driven shaft box 41, the driven shaft 43 is mounted on the driven shaft box 41 and connected to a piston rod of the cylinder B42, and the driven disc 44 is mounted on the driven shaft 43;
as shown in fig. 5, the protection assembly 7 includes a casing a71, a handle 72, a viewing window 73, a slide rail 74, wherein the slide rail 74 is mounted on the base 11, the casing a71 is mounted on the slide rail 74, the handle 72 is mounted on the casing a71, and the viewing window 73 is mounted on the casing a 71;
as shown in fig. 6, the supporting module 8 includes a mounting plate 81, a cylinder C82, a guide rod 83, a supporting plate 84, a guide rail D85, and a backing plate 86, the mounting plate 81 is mounted on the base 11 and located between the driving shaft module 3 and the driven shaft module 4, the cylinder C82 is mounted on the mounting plate 81, one end of the guide rod 83 is mounted on the mounting plate 81, the other end of the guide rod is mounted on the supporting plate 84, a piston rod of the cylinder C82 is connected to the supporting plate 84, the guide rail D85 is mounted on the supporting plate 84, and the backing plate 86 is mounted on a sliding block of the guide rail D85.
When the device is used, the touch screen 62 is opened, parameters are set according to welding requirements, the roller and the spiral blades are manually placed on the base plate 86, the blades are embedded into the correction disc 53, the cover A71 is closed, the device is started, the support chuck 33 extends into the roller to support the inner wall of the roller, the piston rod of the air cylinder B42 extends out, the driven disc 44 extends into the other end of the roller to support the inner wall of the roller, the piston rod of the air cylinder C82 retracts, the base plate 86 descends, the welding gun 210 moves to a specified position according to the set parameters, the driving shaft 32 rotates at a set speed to start welding, after welding is completed, the welding gun 210 moves to the specified position, the driving shaft 32 stops rotating, the cover A71 is manually opened, the welded roller and the spiral blades are taken down, and the roller and the spiral blades to be welded are placed.
In addition, in the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "disposed," "provided," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.
Finally, it should be noted that: the above embodiments are only specific embodiments of the present invention, and are not intended to limit the technical solution of the present invention, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: those skilled in the art can still make modifications or changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some technical features, within the technical scope of the present disclosure; such modifications, changes or substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. The utility model provides a heliciform blade welding equipment which characterized in that: the welding gun support is characterized by comprising a frame (1), a welding gun module (2), a driving shaft module (3), a driven shaft module (4), a blade correction module (5), a control module (6), a protection component (7) and a support module (8), wherein the welding gun module (2), the driving shaft module (3), the driven shaft module (4), the blade correction module (5), the control module (6), the protection component (7), the support module (8) is installed on the frame (1), the frame (1) comprises a base (11) and a support frame (12), the base (11) is fixed on the ground, and the support frame (12) is fixed on the base (11).
2. The helical blade welding apparatus of claim 1, wherein: the welding gun module (2) comprises a rack A (21), a guide rail A (22), a driving motor A (23), a fixed support A (24), a guide rail B (25), a cylinder A (26), a fixed support B (27), an adjusting mechanism A (28), a pressure plate (29), a welding gun (210) and a guide rail C (211), the rack A (21), the guide rail A (22) and the guide rail C (211) are arranged on the support frame (12), the fixed bracket A (24) is arranged on the guide rail A (22) and the guide rail C (211), the driving motor A (23) is arranged on the fixed bracket A (24) and is meshed with a rack through a gear, the guide rail B (25) and the air cylinder A (26) are arranged on the fixed bracket A (24), the fixed bracket B (27) is installed on the guide rail B (25), the piston rod of the cylinder A (26) is connected with the fixed bracket B (27), the adjusting mechanism A (28) is arranged on the fixed bracket B (27), the pressure plate (29) is arranged on the adjusting mechanism A (28), the welding guns (210) are arranged on the adjusting mechanism A (28) and distributed on two sides, the pressure plate (29) presses the welding gun (210) on the adjusting mechanism A (28).
3. The helical blade welding apparatus of claim 2, wherein: the utility model discloses a fan blade correcting device, including main shaft module (3), driving shaft module (3) including box (31), driving shaft (32), support chuck (33), box (31) are installed on frame (1), driving shaft (32) are installed on box (31), support chuck (33) are installed on driving shaft (32), blade correcting module (5) are including supporting seat (51), adjustment disk (52), correction disk (53), supporting seat (51) are installed on base (11), adjustment disk (52) are installed on supporting seat (51), correction disk (53) are installed on adjustment disk (52), control module (6) are including housing (61), touch-sensitive screen (62), scram button (63), pause button (64), reset button (65), operation button (66), PLC (67), housing (61) are installed on supporting seat (51), touch-sensitive screen (62), scram button (63), pause button (64), reset button (65), operation button (66), PLC (67) are installed on housing (61).
4. The helical blade welding apparatus of claim 3, wherein: driven shaft module (4) are including driven shaft box (41), cylinder B (42), driven shaft (43), driven plate (44), install driven shaft box (41) on frame (1), cylinder B (42) are installed on driven shaft box (41), driven shaft (43) are installed on driven shaft box (41) and with the piston rod of cylinder B (42) links to each other, driven plate (44) are installed on driven shaft (43).
5. The helical blade welding apparatus of claim 4, wherein: protection component (7) include housing A (71), handle (72), observation window (73), slide rail (74) are installed on base (11), it installs to draw together housing A (71) on slide rail (74), install handle (72) on housing A (71), observation window (73) are installed on housing A (71).
6. The helical blade welding apparatus of claim 5, wherein: support module (8) including mounting panel (81), cylinder C (82), guide arm (83), backup pad (84), guide rail D (85), backing plate (86), mounting panel (81) are installed on base (11) and be in driving shaft module (3) with between driven shaft module (4), cylinder C (82) are installed on mounting panel (81), guide arm (83) one end is installed the other end is installed on mounting panel (81) on backup pad (84), the piston rod of cylinder C (82) with backup pad (84) link to each other, install guide rail D (85) on backup pad (84), install backing plate (86) on the slider of guide rail D (85).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220742396.7U CN217667030U (en) | 2022-04-01 | 2022-04-01 | Spiral blade welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220742396.7U CN217667030U (en) | 2022-04-01 | 2022-04-01 | Spiral blade welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217667030U true CN217667030U (en) | 2022-10-28 |
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ID=83733622
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220742396.7U Active CN217667030U (en) | 2022-04-01 | 2022-04-01 | Spiral blade welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217667030U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116079302A (en) * | 2023-04-10 | 2023-05-09 | 陕西领至之星科技有限公司 | Helical blade welding device for sewage treatment |
| CN118218868A (en) * | 2024-05-27 | 2024-06-21 | 中铁七局集团第三工程有限公司 | Shield constructs quick-witted screw axis blade welding set |
-
2022
- 2022-04-01 CN CN202220742396.7U patent/CN217667030U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116079302A (en) * | 2023-04-10 | 2023-05-09 | 陕西领至之星科技有限公司 | Helical blade welding device for sewage treatment |
| CN118218868A (en) * | 2024-05-27 | 2024-06-21 | 中铁七局集团第三工程有限公司 | Shield constructs quick-witted screw axis blade welding set |
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