CN217600715U - A device for the enrichment growth and controllable harvest of Chlorella induced by interfacial carbon dioxide - Google Patents
A device for the enrichment growth and controllable harvest of Chlorella induced by interfacial carbon dioxide Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于微藻培养与回收技术领域,具体涉及一种界面二氧化碳诱导小球藻富集生长与可控采收的装置。The utility model belongs to the technical field of microalgae cultivation and recovery, in particular to a device for inducing enrichment growth and controllable harvesting of chlorella by interface carbon dioxide.
背景技术Background technique
目前CO2封存和捕集技术主要包括物理吸附法、化学吸收法和生物捕集法三种。其中,物理吸附法和化学吸收法是广泛使用的两种方法,但是这两种方法成本与能耗相对较高,且需要变温变压操作或投加化学药剂实现CO2的回收与封存。At present, CO 2 storage and capture technologies mainly include physical adsorption, chemical absorption and biological capture. Among them, physical adsorption method and chemical absorption method are two widely used methods, but these two methods have relatively high cost and energy consumption, and require temperature and pressure swing operation or dosing of chemicals to achieve CO 2 recovery and storage.
生物捕集法是指微藻等生物在生长过程中将CO2作为唯一碳源,从而实现CO2捕集与固定。藻类可以利用CO2快速生长并合成有机物,产生的生物质可以用来制备化工原料,这对于CO2减排以及能源危机解决具有重要的潜在应用价值。此外,藻类生长所需的培养液可采用生活污水、养殖废水、源分离尿液等,为藻类生长提供必要的氮磷等营养元素以及铁镁等微量元素,也可同步实现污水的高效处理。Bio-capture means that microorganisms such as microalgae use CO 2 as the only carbon source during the growth process, so as to achieve CO 2 capture and fixation. Algae can use CO2 to grow rapidly and synthesize organic matter, and the generated biomass can be used to prepare chemical raw materials, which has important potential application value for CO2 emission reduction and energy crisis solution. In addition, the culture medium required for algae growth can use domestic sewage, aquaculture wastewater, source separation urine, etc., to provide necessary nutrients such as nitrogen and phosphorus, and trace elements such as iron and magnesium for the growth of algae, and can also simultaneously achieve high-efficiency treatment of sewage.
小球藻细胞结构简单,只由脂质、蛋白质和碳氢化合物组成,是微藻中生长速度最高的藻种,并且利用光合作用速率快。目前,悬浮式培养是小球藻固定CO2并处理废水技术研究与应用最为泛的技术手段之一,其所运用的反应器通常可分为开放式池塘和闭环式柱状反应器两种。然而悬浮培养模式存在小球藻培养生物质浓度较低、小球藻形态微小难以分离与采收等问题。目前的技术研发并没有同步实现微藻的富集生长与可控采收,工艺过程还需设置曝气等高能耗单元,降低了整体系统的经济性。Chlorella has a simple cell structure and is only composed of lipids, proteins and hydrocarbons. It is the algal species with the highest growth rate among microalgae, and uses a fast rate of photosynthesis. At present, suspension culture is one of the most widely studied and applied technical means for Chlorella to fix CO 2 and treat wastewater. The reactors used in it can usually be divided into two types: open ponds and closed-loop cylindrical reactors. However, there are some problems in the suspension culture mode, such as the low concentration of chlorella cultured biomass, and the small shape of chlorella, which is difficult to separate and harvest. The current technology research and development has not simultaneously realized the enrichment growth and controllable harvest of microalgae, and the process also needs to set up high energy consumption units such as aeration, which reduces the economy of the overall system.
实用新型内容Utility model content
针对现有技术中存在的上述问题,本实用新型的目的在于提供一种界面二氧化碳诱导小球藻富集生长与可控采收的装置,该装置可自由切换小球藻富集生长与可控采收模式,整体结构可靠,操作简单,运行稳定。In view of the above problems existing in the prior art, the purpose of this utility model is to provide a device for the enrichment growth and controllable harvesting of chlorella induced by interface carbon dioxide, which can freely switch between the enrichment growth and controllable harvesting of chlorella Harvesting mode, the overall structure is reliable, the operation is simple, and the operation is stable.
为实现上述目的,本实用新型所采用的技术方案是:For realizing the above-mentioned purpose, the technical scheme that the utility model adopts is:
一种界面二氧化碳诱导小球藻富集生长与可控采收的装置,所述装置包括光合成反应器、进液槽、气体供给装置、光照培养箱,所述光合成反应器设置在光照培养箱内,所述光照培养箱内设置光源和加热装置;A device for inducing enrichment growth and controllable harvesting of Chlorella by interface carbon dioxide, the device comprises a photosynthesis reactor, a liquid inlet tank, a gas supply device, and a lighting incubator, wherein the photosynthesis reactor is arranged in the lighting incubator , a light source and a heating device are arranged in the illumination incubator;
所述光合成反应器包括透明外壳、填充在透明外壳内的多孔疏水介质,所述透明外壳上设置与气体供给装置连通的进气口、与进液槽连通的进液口和出液口,所述多孔疏水介质填充在进液口与出液口之间的透明壳体内;The photosynthesis reactor includes a transparent shell, a porous hydrophobic medium filled in the transparent shell, and the transparent shell is provided with an air inlet communicated with the gas supply device, and a liquid inlet and a liquid outlet communicated with the liquid inlet tank. The porous hydrophobic medium is filled in the transparent shell between the liquid inlet and the liquid outlet;
所述多孔疏水介质包括中空纤维疏水气膜、平板式疏水气膜、疏水多孔硅胶管中的至少一种。The porous hydrophobic medium includes at least one of a hollow fiber hydrophobic gas membrane, a flat hydrophobic gas membrane, and a hydrophobic porous silica gel tube.
进一步地,所述多孔疏水介质的孔径为20~800 nm;中空纤维疏水气膜的填充密度为1~5根/10 mL;平板式疏水气膜的填充密度为1~5 cm2/10 mL。优选地,所述中空纤维疏水气膜以束装形式填充在光合成反应器内;所述平板式疏水气膜以片层状形式填充在光合成反应器内。优选地,所述平板式疏水气膜的层间设置光纤作为辅助光源。Further, the pore size of the porous hydrophobic medium is 20-800 nm; the filling density of the hollow fiber hydrophobic air membrane is 1-5 pieces/10 mL; the filling density of the flat-plate hydrophobic air membrane is 1-5 cm 2 /10 mL . Preferably, the hollow fiber hydrophobic gas membrane is filled in the photosynthesis reactor in a bundled form; the flat-plate hydrophobic gas membrane is filled in the photosynthesis reactor in a sheet-like form. Preferably, an optical fiber is arranged between the layers of the flat hydrophobic gas film as an auxiliary light source.
进一步地,所述气体供给装置包括储气瓶、连接储气瓶与光合成反应器进气口的进气管道。进一步优选所述进气管道为耐压管路。进一步优选所述进气管道上进气气体流量计和进气压力表。Further, the gas supply device includes a gas storage cylinder and an air inlet pipe connecting the gas storage cylinder and the air inlet of the photosynthesis reactor. It is further preferred that the air intake pipeline is a pressure resistant pipeline. Further preferably, the intake gas flow meter and the intake pressure gauge on the intake pipe are preferred.
进一步地,所述透明外壳上还设置出气口和与出气口连接的出气管道,所述出气管道上设置出气气体流量计和出气压力表。Further, an air outlet and an air outlet pipe connected to the air outlet are also provided on the transparent casing, and an air outlet gas flow meter and an air outlet pressure gauge are arranged on the air outlet pipe.
进一步地,所述进液槽通过进液管道与进液口连通,所述进液管道上设置蠕动泵。Further, the liquid inlet tank is communicated with the liquid inlet through a liquid inlet pipe, and a peristaltic pump is arranged on the liquid inlet pipe.
进一步地,所述透明外壳为高透光亚克力材质,保证光照可以有效进入到光合成反应器。Further, the transparent casing is made of high light-transmitting acrylic material to ensure that light can effectively enter the photosynthesis reactor.
进一步地,所述装置还包括与出液口连通的清水槽。Further, the device also includes a clean water tank communicated with the liquid outlet.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型的装置可自由切换小球藻富集生长与可控采收模式,装置整体结构可靠、操作简单、运行稳定,无需多步骤或多单元实现富集、浓缩、分离过程,大大节省了小球藻培养与采收成本,具有良好的市场应用前景。The device of the utility model can freely switch the Chlorella enrichment growth mode and the controllable harvest mode, the overall structure of the device is reliable, the operation is simple, and the operation is stable, and the enrichment, concentration and separation processes can be realized without multi-step or multi-unit, which greatly saves money. The cost of chlorella cultivation and harvesting has a good market application prospect.
本实用新型的装置利用多孔疏水介质构建可以有CO2不断溶出的界面,为小球藻的界面富集生长提供诱导力,在多孔疏水介质表面形成厚实的小球藻生物膜;同时该诱导作用力简单可控,通过增加CO2逸出压力实现小球藻生物膜的剥离,完成高密度小球藻生物质的可控采收。The device of the utility model uses a porous hydrophobic medium to construct an interface that can continuously dissolve CO 2 , provides an inductive force for the enrichment and growth of Chlorella on the interface, and forms a thick Chlorella biofilm on the surface of the porous hydrophobic medium; The force is simple and controllable. By increasing the CO 2 escape pressure, the chlorella biofilm can be stripped, and the controllable harvest of high-density chlorella biomass is completed.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1为实施例1的装置结构示意图;1 is a schematic diagram of the device structure of
图2为实施例2的装置结构示意图。FIG. 2 is a schematic diagram of the device structure of
具体实施方式Detailed ways
为了便于理解本实用新型,下文将结合说明书附图和较佳的实施例对本实用新型作更全面、细致地描述,但本实用新型的保护范围并不限于以下具体的实施例。In order to facilitate understanding of the present utility model, the present utility model will be described more comprehensively and in detail below with reference to the accompanying drawings and preferred embodiments of the specification, but the protection scope of the present utility model is not limited to the following specific embodiments.
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解的含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不旨在限制本实用新型的保护范围。Unless otherwise defined, all technical terms used hereinafter have the same meaning as commonly understood by those skilled in the art. The technical terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the protection scope of the present invention.
除非另有特别说明,本实用新型中用到的各种原材料、试剂、仪器和设备等均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or can be prepared by existing methods.
实施例1Example 1
参见图1,本实施例公开了一种界面二氧化碳诱导小球藻富集生长与可控采收的装置,包括光合成反应器1、进液槽7、气体供给装置、光照培养箱17、清水槽11,光合成反应器1设置在光照培养箱17内,光照培养箱17内设置光源(未示出)和加热装置(未示出),用于给光合成反应器1提供光源和热源。Referring to FIG. 1 , the present embodiment discloses a device for the enrichment growth and controllable harvest of chlorella induced by interface carbon dioxide, including a
本实施例中,光合成反应器1包括高透光亚克力材质的透明外壳2、填充在透明外壳2内的多孔疏水介质3,透明外壳2上设置与气体供给装置连通的进气口10、与进液槽7连通的进液口5、出气口15和与清水槽11连通的出液口18,多孔疏水介质3填充在进气口10与出气口15之间的透明壳体2内;In this embodiment, the
本实施例中,气体供给装置包括储气瓶8、连接储气瓶8与光合成反应器1进气口10的进气管道,进气管道为耐压管路,出气口设置出气管道;进气管道上设置进气气体流量计9和进气压力表16,出气管道上设置出气气体流量计13和出气压力表14,用于监控CO2供气量,防止CO2的过度溶解对微藻生长产生不利影响。In this embodiment, the gas supply device includes a
本实施例中,进液槽7通过进液管道与进液口5连通,6进液管道上设置蠕动泵6。In this embodiment, the
本实施例中,多孔疏水介质为中空纤维疏水气膜,以束装形式填充入光合成反应器;优选中空纤维疏水气膜为表面平均孔径为200 nm的聚偏氟乙烯(PVDF)材质的中空纤维疏水气膜,填充密度为3根/10 mL。In this embodiment, the porous hydrophobic medium is a hollow fiber hydrophobic gas membrane, which is filled into the photosynthesis reactor in a bundled form; preferably, the hollow fiber hydrophobic gas membrane is a hollow fiber hydrophobic hollow fiber made of polyvinylidene fluoride (PVDF) with an average surface pore size of 200 nm. Air film, packing density is 3 pieces/10 mL.
做为本实施例的优选方案之一,其使用实例如下所示:As one of the preferred solutions of this embodiment, its use example is as follows:
光合成反应器尺寸为Π×4×41cm(即:Π×半径的平方×高),有效容积为170mL,接种微藻采用普通小球藻(Chlorella vulgaris),采购于中国科学院野生生物种质资源库,其中小球藻的接种量占光合成反应器有效容积的2/3;The size of the photosynthesis reactor is Π×4×41cm (ie: Π×radius square×height), and the effective volume is 170mL. The inoculated microalgae adopts Chlorella vulgaris, which was purchased from the Wild Organism Resource Bank of the Chinese Academy of Sciences. , wherein the inoculum of Chlorella accounts for 2/3 of the effective volume of the photosynthesis reactor;
培养液由进水槽7经蠕动泵6不断从培养液进口5补充进入光合成反应器中,所用的培养液为稀释10倍的人工模拟尿液,其中污染物指标参数为氨氮(NH3-N)=239.4 mg/L,硝酸盐氮(NO3-N)≈0 mg/L,亚硝酸盐氮(NO2-N)≈0 mg/L,化学需氧量(COD)=91.1 mg/L,总磷(TP)= 44.4mg/L,pH=8.1。培养液的水力停留时间为2天,经光合成反应器处理后的培养液由培养液出口18排出至清水槽11。The culture solution is continuously supplemented from the culture solution inlet 5 into the photosynthesis reactor by the
在微藻富集生长阶段,设置CO2的供气速率为40 m3/m2/h,气压为1 kPa。光照培养箱内设置的光源和加热装置保证培养温度为25℃,光照强度为6000 lux,光暗时间比为14h:10 h。During the enrichment growth stage of microalgae, the gas supply rate of CO 2 was set to 40 m 3 /m 2 /h, and the air pressure was set to 1 kPa. The light source and heating device set in the light incubator ensure that the culture temperature is 25°C, the light intensity is 6000 lux, and the light-dark time ratio is 14h:10h.
微藻生长周期为10天;稳定运行后界面富集的小球藻对水体中氮磷的去除率可达到81.0%、85.5%;每隔10天调整CO2进气气压至5 kPa,小球藻生物块在气压的影响下从多孔疏水介质表面剥离,生物质回收浓度为80 g/L,极大降低微藻的采收成本。The growth cycle of microalgae is 10 days; after stable operation, the chlorella enriched at the interface can reach 81.0% and 85.5% of nitrogen and phosphorus removal in water ; The algal biomass was peeled off from the surface of the porous hydrophobic medium under the influence of air pressure, and the recovery concentration of biomass was 80 g/L, which greatly reduced the harvesting cost of microalgae.
实施例2Example 2
参见图2,本实施例公开了一种界面二氧化碳诱导小球藻富集生长与可控采收的装置,包括光合成反应器1’、进液槽7’、气体供给装置、光照培养箱17’、清水槽11’,光合成反应器1’设置在光照培养箱17’内,光照培养箱17’内设置光源(未示出)和加热装置(未示出),用于给光合成反应器1提供光源和热源。Referring to FIG. 2 , the present embodiment discloses a device for the enrichment and controllable harvest of chlorella induced by carbon dioxide at the interface, including a
本实施例中,光合成反应器1’包括高透光亚克力材质的透明外壳2’、填充在透明外壳2’内的多孔疏水介质3’,透明外壳2’上设置与气体供给装置连通的进气口10’、与进液槽7’连通的进液口5’和与清水槽11’连通的出液口18’,多孔疏水介质3’填充在进气口10’与出气口15’之间的透明壳体2’内;In this embodiment, the
本实施例中,气体供给装置包括储气瓶8’、连接储气瓶8’与光合成反应器1’进气口10’的进气管道,进气管道为耐压管路,进气管道上设置进气气体流量计9’和进气压力表16’,用于监控CO2供气量,防止CO2的过度溶解对微藻生长产生不利影响。In this embodiment, the gas supply device includes a gas storage cylinder 8', an air inlet pipe connecting the gas storage cylinder 8' and the air inlet 10' of the photosynthesis reactor 1', the air inlet pipe is a pressure-resistant pipe, and the air inlet pipe is The intake gas flow meter 9' and the intake gas pressure gauge 16' are provided to monitor the CO 2 gas supply and prevent the excessive dissolution of CO 2 from adversely affecting the growth of microalgae.
本实施例中,进液槽7’通过进液管道与进液口5’连通,6’进液管道上设置蠕动泵6’。In this embodiment, the liquid inlet tank 7' is communicated with the liquid inlet 5' through the liquid inlet pipe, and a peristaltic pump 6' is provided on the 6' liquid inlet pipe.
本实施例中,多孔疏水介质为平板式疏水气膜,以片层状形式填充入光合成反应器;优选平板式疏水气膜为表面平均孔径为400 nm的聚偏氟乙烯(PVDF)平板式疏水气膜,膜填充密度为2 cm2/10 mL。In this embodiment, the porous hydrophobic medium is a flat hydrophobic gas membrane, which is filled into the photosynthesis reactor in a lamellar form; preferably, the flat hydrophobic gas membrane is a polyvinylidene fluoride (PVDF) flat hydrophobic membrane with an average surface pore size of 400 nm. Air film, the film packing density is 2 cm 2 /10 mL.
做为本实施例的优选方案之一,其使用实例如下所示:As one of the preferred solutions of this embodiment, its use example is as follows:
光合成反应器尺寸为30×15×15 cm(即:长×宽×高),有效容积为4000 mL,接种微藻采用普通小球藻(Chlorella vulgaris),采购于中国科学院野生生物种质资源库,其中小球藻的接种量占光合成反应器有效容积的2/3;The size of the photosynthesis reactor is 30×15×15 cm (ie: length×width×height), and the effective volume is 4000 mL. , wherein the inoculum of Chlorella accounts for 2/3 of the effective volume of the photosynthesis reactor;
培养液由进水槽7经蠕动泵6不断从培养液进口5补充进入光合成反应器中,所用的培养液为生活污水,其中污染物指标参数为氨氮(NH3-N)= 44.6 mg/L,硝酸盐氮(NO3-N)≈0 mg/L,亚硝酸盐氮(NO2-N)= 1.1 mg/L,化学需氧量(COD)= 130.0 mg/L,总磷(TP)=8.6 mg/L,pH = 8.1。污水的水力停留时间为12个小时,经光合成反应器处理后的培养液由培养液出口18排出至清水槽11。The culture solution is continuously supplemented from the
在微藻富集生长阶段,设置CO2的供气速率为30 m3/m2/h,气压为1.5 kPa。光照培养箱内设置的光源和加热装置保证培养温度为25℃,光照强度为8000 lux,光暗时间比为12 h:12 h。During the enrichment growth stage of microalgae, the gas supply rate of CO 2 was set to 30 m 3 /m 2 /h, and the air pressure was set to 1.5 kPa. The light source and heating device set in the light incubator ensure that the culture temperature is 25 °C, the light intensity is 8000 lux, and the light-dark time ratio is 12 h: 12 h.
本实用新型在平板式疏水气膜的层间增设体积率为8%的光纤,光照强度为4000lux,从而为平板间受遮光的小球藻生长提供辅助光源。In the utility model, an optical fiber with a volume rate of 8% is added between the layers of the flat plate type hydrophobic gas film, and the light intensity is 4000 lux, thereby providing an auxiliary light source for the growth of chlorella that is shaded between the flat plates.
微藻生长周期为12天;稳定运行后界面富集的小球藻对水体中氮磷的去除率可达到87.0%、92.5%;每隔12天调整CO2进气气压至6 kPa,小球藻生物块在气压的影响下从多孔疏水介质表面剥离,生物质回收浓度为90 g/L,极大降低微藻的采收成本。The growth cycle of microalgae is 12 days; after stable operation, the chlorella enriched at the interface can remove 87.0% and 92.5% of nitrogen and phosphorus in the water body ; The algal biomass was peeled off the surface of the porous hydrophobic medium under the influence of air pressure, and the recovery concentration of biomass was 90 g/L, which greatly reduced the harvesting cost of microalgae.
以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的包含范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the scope of the present invention.
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