CN217542388U - Inertia loading fatigue life test bed capable of directly measuring output torque - Google Patents
Inertia loading fatigue life test bed capable of directly measuring output torque Download PDFInfo
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Abstract
本实用新型公开了一种可以直接测量输出扭矩的惯性加载疲劳寿命试验台,包括试验台基座、驱动装置、惯量装置与待测试验件,所述待测试验件的输入轴与驱动装置的输出端相连,惯量装置通过轴承支撑在待测试验件的输出轴上,还包括:扭矩仪,与所述待测试验件的输出端连接;空心轴,安装在所述试验台基座上,并与所述待测试验件的输出轴同轴设置,且输出轴位于所述空心轴内。在待测减速机试件的输出端安装连接扭矩仪,通过扭矩仪检测待测减速机试件的扭矩值参数,通过惯量装置的惯性负载,保证检测结果的准确性。
The utility model discloses an inertial loading fatigue life test bench which can directly measure the output torque. The output end is connected, the inertial device is supported on the output shaft of the test piece to be tested through a bearing, and further comprises: a torque meter, connected with the output end of the test piece to be tested; a hollow shaft, mounted on the test bench base, It is coaxial with the output shaft of the test piece to be tested, and the output shaft is located in the hollow shaft. A torque meter is installed at the output end of the test piece of the reducer to be tested, and the torque value parameter of the test piece of the reducer to be tested is detected by the torque meter, and the inertial load of the inertial device is used to ensure the accuracy of the test results.
Description
技术领域technical field
本实用新型涉及疲劳寿命试验台技术领域,尤其涉及一种可以直接测量输出扭矩的惯性加载疲劳寿命试验台。The utility model relates to the technical field of fatigue life test benches, in particular to an inertial loading fatigue life test bench which can directly measure output torque.
背景技术Background technique
减速器的使用寿命是减速器的一个关键应用指标,目前的减速器疲劳寿命测试台通常使用惯量盘模拟减速器的实际工况进行加载,惯量盘与被测减速器输出端连接,惯量盘由减速器支撑,此时减速器承受惯量盘重量产生的弯矩,因惯量盘的重量较大,导致减速器承受的弯矩较大;另外,测试过程中需要多次拆装减速器,导致装配过程繁琐、耗时。中国专利CN202121274632.9一种减速器疲劳寿命测试台,公开了包括基座、电机、安装轴、惯量盘和待测减速器,待测减速器由第二通孔装于第一通孔内,并通过第二转接法兰与惯量盘相连,拆装时,仅需拆装第二转接法兰即可,无需拆装惯量盘,操作简单,安装方便,节省拆装惯量盘时间,提高工作效率,另外,惯量盘和第二转接法兰的重量由轴承承受,产生的弯矩同样由轴承承受,待测减速器不承受惯量盘产生的弯矩,解决被测待测减速器输出端承受弯矩过大的问题。The service life of the reducer is a key application indicator of the reducer. The current reducer fatigue life test bench usually uses an inertia disk to simulate the actual working conditions of the reducer for loading. The inertia disk is connected to the output end of the reducer under test. The reducer is supported. At this time, the reducer bears the bending moment generated by the weight of the inertia disc. Due to the large weight of the inertia plate, the reducer bears a large bending moment; The process is cumbersome and time-consuming. Chinese patent CN202121274632.9 is a reducer fatigue life test bench, which discloses a base, a motor, a mounting shaft, an inertia disc and a reducer to be tested. The reducer to be tested is installed in the first through hole through a second through hole. It is connected to the inertia disc through the second adapter flange. When disassembling and assembling, only the second adapter flange needs to be disassembled and assembled, and there is no need to disassemble and assemble the inertia plate. The operation is simple, the installation is convenient, the time of disassembling and assembling the inertia plate is saved, and the Work efficiency, in addition, the weight of the inertia disc and the second adapter flange is borne by the bearing, and the resulting bending moment is also borne by the bearing. The reducer to be tested does not bear the bending moment generated by the inertia plate, which solves the problem of the output of the reducer to be measured. The end bears the problem of excessive bending moment.
但在该测试台中不能进行减速机输出端扭矩值参数的检测,不能全面直观了解减速机的性能测试结果。However, in this test bench, the torque value parameters of the output end of the reducer cannot be detected, and the performance test results of the reducer cannot be fully and intuitively understood.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种可以直接测量输出扭矩的惯性加载疲劳寿命试验台,在待测减速机试件的输出端安装连接扭矩仪,通过扭矩仪检测待测减速机试件的扭矩值参数,通过惯量装置的惯性负载,保证检测结果的准确性。The purpose of the utility model is to overcome the deficiencies of the prior art and provide an inertial loading fatigue life test bench that can directly measure the output torque. The torque value parameters of the reducer test piece, through the inertial load of the inertial device, ensure the accuracy of the test results.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种可以直接测量输出扭矩的惯性加载疲劳寿命试验台,包括试验台基座、驱动装置、惯量装置与待测试验件,所述驱动装置、待测试验件安装在试验台基座上,所述待测试验件的输入轴与驱动装置的输出端相连,惯量装置通过轴承支撑在待测试验件的输出轴上,还包括:An inertial loading fatigue life test bench that can directly measure output torque, including a test bench base, a driving device, an inertial device and a test piece to be tested, the driving device and the test piece to be tested are installed on the test bench base, and the The input shaft of the test piece to be tested is connected to the output end of the drive device, and the inertial device is supported on the output shaft of the test piece to be tested through bearings, and also includes:
扭矩仪,与所述待测试验件的输出端连接;a torque meter, connected to the output end of the test piece to be tested;
空心轴,安装在所述试验台基座上,并与所述待测试验件的输出轴同轴设置,且输出轴位于所述空心轴内;a hollow shaft, mounted on the base of the test bench and coaxially arranged with the output shaft of the test piece to be tested, and the output shaft is located in the hollow shaft;
其中,所述惯量装置通过轴承安装在所述空心轴上,随驱动装置工作,驱动待测试验件带动所述惯量装置与扭矩仪以轴承为支点绕所述空心轴转动。The inertial device is mounted on the hollow shaft through a bearing, and works with the driving device to drive the test piece to be tested to drive the inertial device and the torque meter to rotate around the hollow shaft with the bearing as a fulcrum.
进一步地,还包括扭矩传递轴,安装于所述空心轴的内部中心,所述扭矩传递轴的一端连接待测试验件的输出端、另一端连接扭矩仪。Further, it also includes a torque transmission shaft installed at the inner center of the hollow shaft, one end of the torque transmission shaft is connected to the output end of the test piece to be tested, and the other end is connected to the torque meter.
进一步地,所述惯量装置与待测试验件的输出轴在所述扭矩仪的同侧连接。Further, the inertial device and the output shaft of the DUT are connected on the same side of the torque meter.
进一步地,所述扭矩仪为盘式扭矩仪,包含应变感应装置、转速测量模块、连接端口一、连接端口二与反馈模块。Further, the torque meter is a disc torque meter, comprising a strain sensing device, a rotational speed measurement module, a first connection port, a second connection port and a feedback module.
更进一步地,所述连接端口一和连接端口二可以在同侧、也可以在异侧,所述扭矩仪通过连接端口一或/和连接端口二与外部连接。Further, the first connection port and the second connection port may be on the same side or on the opposite side, and the torque meter is connected to the outside through the first connection port or/and the second connection port.
更进一步地,所述扭矩仪的中心位置还设置有角度传感器。Furthermore, an angle sensor is also provided at the central position of the torque meter.
进一步地,所述试验台基座包括基座和减速机安装支架,所述的减速机安装支架安装在所述基座上,所述待测试验件的外部壳体通过安装法兰固定在所述安装支架上。Further, the test bench base includes a base and a reducer mounting bracket, the reducer mounting bracket is mounted on the base, and the outer shell of the test piece to be tested is fixed on the base through a mounting flange. on the mounting bracket described above.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、本实用新型中,在待测减速机试件的输出端安装连接扭矩仪,通过扭矩仪检测待测减速机试件的扭矩值参数,通过惯量装置的惯性负载,保证检测结果的准确性。1. In the present utility model, a torque meter is installed and connected to the output end of the test piece of the reducer to be tested, and the torque value parameter of the test piece of the reducer to be tested is detected by the torque meter, and the inertial load of the inertial device is used to ensure the accuracy of the test results. .
2、本实用新型中扭矩仪还包括转速测量模块、角度传感器,可以在检测扭矩值参数的同时,检测转速、转动角度多个参数值,更加全面直观的实现待测减速机的性能检测。2. The torque meter in the present invention also includes a rotational speed measurement module and an angle sensor, which can detect multiple parameter values of rotational speed and rotation angle while detecting the torque value parameter, so as to realize the performance detection of the reducer to be tested more comprehensively and intuitively.
附图说明Description of drawings
图1示出了本实用新型实施例疲劳寿命试验台的剖视图;1 shows a cross-sectional view of a fatigue life test bench according to an embodiment of the present invention;
图2示出了本实用新型实施例提供的扭矩仪的结构示意图;2 shows a schematic structural diagram of a torque meter provided by an embodiment of the present invention;
图3为本实用新型中扭矩仪的结构连接示意图。FIG. 3 is a schematic diagram of the structural connection of the torque meter in the utility model.
说明:1、试验台基座;2、驱动装置;3、惯量装置;4、待测试验件;5、待测试验件的输入轴;6、轴承;7、待测试验件的输出轴;8、扭矩仪;9、空心轴;10、扭矩传递轴;11、应变感应装置;12、连接端口一;13、连接端口二;14、转速测量模块;15、角度传感器;16、基座;17、减速机安装支架;18、安装法兰。Description: 1. Test stand base; 2. Driving device; 3. Inertia device; 4. DUT to be tested; 5. Input shaft of DUT to be tested; 6. Bearing; 7. Output shaft of DUT to be tested; 8. Torque meter; 9. Hollow shaft; 10. Torque transmission shaft; 11. Strain sensing device; 12. Connection port one; 13. Connection port two; 14. Speed measurement module; 15. Angle sensor; 16. Base; 17. Reducer mounting bracket; 18. Mounting flange.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体的情况理解上述术语在本实用新型中的具体含义。In order to make the technical means, creation features, achievement goals and effects of the present invention easy to understand and understand, the present invention will be further described below with reference to the specific embodiments. In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" The orientation or positional relationship indicated by "" etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation is therefore not to be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance, and the terms "installed", "provided with", "connected", etc., should be understood in a broad sense, such as "Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be two elements Internal connectivity. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
请参阅图1-3,惯性加载疲劳寿命试验台,包括试验台基座1、驱动装置2、惯量装置3与待测试验件4,所述驱动装置2、待测试验件4安装在试验台基座1上,所述待测试验件4的输入轴与驱动装置2的输出端相连,惯量装置3通过轴承6支撑在待测试验件4的输出轴上,还包括:Please refer to Figure 1-3, the inertial loading fatigue life test bench includes a test bench base 1, a
扭矩仪8,与所述待测试验件4的输出端连接;The
空心轴9,安装在所述试验台基座1上,并与所述待测试验件4的输出轴同轴设置,且输出轴位于所述空心轴9内;The
其中,所述惯量装置3通过轴承6安装在所述空心轴9上,随驱动装置2工作,驱动待测试验件4带动所述惯量装置3与扭矩仪8以轴承6为支点绕所述空心轴9转动。The
本实用新型中,在待测减速机试件的输出端安装连接扭矩仪8,通过扭矩仪8检测待测减速机试件的扭矩值参数,通过惯量装置3的惯性负载,保证检测结果的准确性。In the utility model, a
如图1、2所述,在本实用新型的技术方案中:As described in Figure 1 and 2, in the technical scheme of the present utility model:
还包括扭矩传递轴10,安装于所述空心轴9的内部中心,所述扭矩传递轴10的一端连接待测试验件4的输出端、另一端连接扭矩仪8。It also includes a
通过扭矩传递轴10连接待测减速机试验件的输出端与扭矩仪8,将减速机的扭矩值参数通过扭矩仪8检测并输出,更加直观的连接待测减速机的扭矩参数性能。The output end of the test piece of the reducer to be tested is connected to the
具体地,所述惯量装置3与待测试验件4的输出轴在所述扭矩仪8的同侧连接。Specifically, the
如图2所示,在本实用新型的技术方案中:As shown in Figure 2, in the technical scheme of the present utility model:
所述扭矩仪8为盘式扭矩仪,包含应变感应装置11、转速测量模块14、连接端口一12、连接端口二13与反馈模块。The
通过连接端口一12将应变感应装置11检测的数据信号输出,并通过连接端口二13将转速测量模块14检测的数据信号输出。The data signal detected by the
具体地,所述连接端口一12和连接端口二13可以在同侧、也可以在异侧,所述扭矩仪8通过连接端口一12、连接端口二13与外部连接。Specifically, the
通过连接端口一12、连接端口二13将扭矩仪8检测的扭矩参数值、转速参数值输出至外部服务器。The torque parameter value and the rotational speed parameter value detected by the
具体地,所述扭矩仪8的中心位置还设置有角度传感器15。Specifically, an
本实用新型中扭矩仪8还包括转速测量模块14、角度传感器15,可以在检测扭矩值参数的同时,检测转速、转动角度多个参数值,更加全面直观的实现待测减速机的性能检测。In the present invention, the
如图1所示,在本实用新型的技术方案中:As shown in Figure 1, in the technical scheme of the present utility model:
所述试验台基座1包括基座16和减速机安装支架17,所述的减速机安装支架17安装在所述基座16上,所述待测试验件4的外部壳体通过安装法兰18固定在所述安装支架上。The test bench base 1 includes a
本实用新型虽公开了实施例和附图,但是本领域的技术人员可以理解:在不脱离本实用新型及所附权利要求的精神和范围内,各种替换、变化和修改都是可能的,因此,本实用新型的范围不局限于实施例和附图所公开的内容。Although the present utility model discloses embodiments and accompanying drawings, those skilled in the art can understand that various replacements, changes and modifications are possible without departing from the spirit and scope of the present utility model and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and the accompanying drawings.
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