CN217490809U - A kind of reaction kettle frequency conversion speed regulation device - Google Patents
A kind of reaction kettle frequency conversion speed regulation device Download PDFInfo
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- CN217490809U CN217490809U CN202220104125.9U CN202220104125U CN217490809U CN 217490809 U CN217490809 U CN 217490809U CN 202220104125 U CN202220104125 U CN 202220104125U CN 217490809 U CN217490809 U CN 217490809U
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- 238000006243 chemical reaction Methods 0.000 title claims description 39
- 230000033228 biological regulation Effects 0.000 title claims description 20
- 238000009413 insulation Methods 0.000 claims abstract description 28
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 238000012544 monitoring process Methods 0.000 claims abstract description 15
- 230000003014 reinforcing effect Effects 0.000 claims description 16
- 230000001105 regulatory effect Effects 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 14
- 210000001503 joint Anatomy 0.000 abstract 4
- 238000003466 welding Methods 0.000 abstract 3
- 238000003032 molecular docking Methods 0.000 description 19
- 230000017525 heat dissipation Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及变频调速装置技术领域,具体为一种反应釜变频调速装置。The utility model relates to the technical field of frequency conversion speed regulating devices, in particular to a frequency conversion speed regulating device for a reaction kettle.
背景技术Background technique
反应釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能,反应釜在搅拌时需要变频调速电机进行驱动,变频调速电机简称变频电机,是变频器驱动的电动机的统称,优点是具备有启动功能,采用电磁设计,减少了定子和转子的阻值,适应不同工况条件下的频繁变速,在一定程度上节能,但是现有的反应釜变频调速电机屏蔽和隔音效果差,不能对外界环境中的电磁波进行削弱,同时通过其尾端的风扇散热效果差,并且不能对转轴转动时发生偏转监测,无法及时察觉,导致其内部损坏。The broad understanding of the reaction kettle is the container with physical or chemical reaction. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. The reaction kettle needs frequency conversion speed regulation during stirring. The motor is driven by the motor, and the frequency conversion motor is referred to as the frequency conversion motor, which is the general name of the motor driven by the frequency converter. , to a certain extent, energy saving, but the existing reactor frequency conversion speed regulation motor has poor shielding and sound insulation effect, can not weaken the electromagnetic waves in the external environment, and at the same time, the heat dissipation effect through the fan at the rear end is poor, and can not occur when the rotating shaft rotates. Deflection monitoring can not be detected in time, resulting in its internal damage.
实用新型内容Utility model content
本实用新型的目的在于提供一种反应釜变频调速装置,具备屏蔽、隔音、散热效果好和转轴偏转监测的优点,解决了现有的反应釜变频调速电机屏蔽和隔音效果差,不能对外界环境中的电磁波进行削弱,同时通过其尾端的风扇散热效果差,并且不能对转轴转动时发生偏转监测,无法及时察觉,导致其内部损坏的问题。The purpose of the utility model is to provide a reaction kettle frequency conversion speed regulation device, which has the advantages of shielding, sound insulation, good heat dissipation effect and rotation shaft deflection monitoring, and solves the problem that the existing reaction kettle frequency conversion speed regulation motor has poor shielding and sound insulation effects, and cannot The electromagnetic wave in the external environment is weakened, and the heat dissipation effect of the fan at the rear end is poor, and the deflection of the rotating shaft cannot be monitored, and it cannot be detected in time, which leads to the problem of internal damage.
为实现上述目的,本实用新型提供如下技术方案:一种反应釜变频调速装置,包括竖板,所述竖板的右侧通过螺栓和螺母固定连接有变频调速电机,所述变频调速电机的表面套设有罩体,所述竖板的底部焊接有安装板,所述安装板的顶部开设有安装孔,所述竖板的右侧焊接有对接框,所述罩体的底部焊接有对接块,所述对接块的一侧延伸至对接框的内腔,所述竖板的表面安装有限位组件,所述罩体的底部安装有监测组件,所述罩体的内壁固定镶嵌连接有冷却管,所述冷却管的两端均贯穿至罩体的外部,所述冷却管的表面安装有散热片,所述罩体的顶部固定镶嵌连接有短管。In order to achieve the above purpose, the utility model provides the following technical solutions: a reaction kettle frequency conversion speed regulation device, comprising a vertical plate, the right side of the vertical plate is fixedly connected with a frequency conversion speed regulation motor through bolts and nuts, and the frequency conversion speed regulation motor is fixedly connected to the right side of the vertical plate. The surface of the motor is sleeved with a cover body, the bottom of the vertical plate is welded with a mounting plate, the top of the mounting plate is provided with a mounting hole, the right side of the vertical plate is welded with a butt frame, and the bottom of the cover body is welded There is a docking block, one side of the docking block extends to the inner cavity of the docking frame, the surface of the vertical plate is mounted with a limiting component, the bottom of the cover is mounted with a monitoring component, and the inner wall of the cover is fixedly inlaid and connected There are cooling pipes, both ends of the cooling pipes penetrate to the outside of the cover body, fins are installed on the surface of the cooling pipes, and short pipes are fixed and inlaid on the top of the cover body.
优选的,所述罩体包括钢板层、屏蔽层、隔热层和隔音层,所述钢板层的内表面与屏蔽层的外表面固定连接,所述屏蔽层的内表面与隔热层的外表面固定连接,所述隔热层的内表面与隔音层的外表面固定连接。Preferably, the cover body includes a steel plate layer, a shielding layer, a heat insulating layer and a sound insulating layer, the inner surface of the steel plate layer is fixedly connected to the outer surface of the shielding layer, and the inner surface of the shielding layer is connected to the outer surface of the insulating layer. The surfaces are fixedly connected, and the inner surface of the heat insulation layer is fixedly connected to the outer surface of the sound insulation layer.
优选的,所述限位组件包括卡块,所述卡块的一侧活动镶嵌在竖板的一侧,所述卡块的顶部开设有方孔,所述方孔的内壁固定连接有弹簧一,所述弹簧一的一端固定连接有U型板,所述U型板的右侧与竖板的左侧焊接。Preferably, the limiting assembly includes a clamping block, one side of the clamping block is movably embedded on one side of the vertical plate, a square hole is opened on the top of the clamping block, and the inner wall of the square hole is fixedly connected with a spring One end of the first spring is fixedly connected with a U-shaped plate, and the right side of the U-shaped plate is welded with the left side of the vertical plate.
优选的,所述监测组件包括固定板,所述固定板的顶部与罩体的底部焊接,所述罩体的底部焊接有短板,所述固定板的表面滑动贯穿设置有方杆,所述方杆的一端焊接有弧形板,所述方杆的另一端固定连接有弹簧二,所述短板的左侧安装有压力传感器。Preferably, the monitoring assembly includes a fixed plate, the top of the fixed plate is welded with the bottom of the cover body, the bottom of the cover body is welded with a short plate, the surface of the fixed plate is slidably provided with a square bar, the One end of the square rod is welded with an arc-shaped plate, the other end of the square rod is fixedly connected with a second spring, and a pressure sensor is installed on the left side of the short board.
优选的,所述短管的顶部固定连接有网板,所述网板的形状为圆形。Preferably, a mesh plate is fixedly connected to the top of the short tube, and the mesh plate is circular in shape.
优选的,所述安装板的顶部分别焊接有加强板一和加强板二,所述加强板一和加强板二的一侧与竖板的表面焊接。Preferably, a reinforcing plate 1 and a
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
1、本实用新型通过竖板、变频调速电机、罩体、安装板、安装孔、对接框、对接块、限位组件、监测组件、冷却管、散热片和短管进行配合,具备屏蔽、隔音、散热效果好和转轴偏转监测的优点,解决了现有的反应釜变频调速电机屏蔽和隔音效果差,不能对外界环境中的电磁波进行削弱,同时通过其尾端的风扇散热效果差,并且不能对转轴转动时发生偏转监测,无法及时察觉,导致其内部损坏的问题。1. The utility model cooperates with a vertical plate, a variable frequency speed regulating motor, a cover body, a mounting plate, a mounting hole, a docking frame, a docking block, a limit component, a monitoring component, a cooling pipe, a heat sink and a short pipe, and has shielding, The advantages of sound insulation, good heat dissipation effect and shaft deflection monitoring solve the problem of poor shielding and sound insulation effect of the existing reactor frequency conversion speed regulation motor, which cannot weaken the electromagnetic waves in the external environment, and at the same time, the fan at the rear end has poor heat dissipation effect, and It is impossible to monitor the deflection of the shaft when it rotates, and it cannot be detected in time, resulting in its internal damage.
2、本实用新型通过设置钢板层、屏蔽层、隔热层和隔音层,对外界的电磁波进行屏蔽削弱,避免对变频调速电机造成干扰,同时提高装置的隔热和隔音降噪效果,通过设置卡块、方孔、弹簧一和U型板,将罩体上的对接块插入到对接框内,然后对罩体进行限位固定。2. The utility model shields and weakens the electromagnetic waves from the outside by setting the steel plate layer, the shielding layer, the heat insulation layer and the sound insulation layer, so as to avoid interference to the variable frequency speed regulating motor, and at the same time, the heat insulation, sound insulation and noise reduction effect of the device is improved. A clamping block, a square hole, a spring 1 and a U-shaped plate are arranged, the docking block on the cover body is inserted into the docking frame, and then the cover body is limited and fixed.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型局部剖视立体示意图;Fig. 2 is a partial cross-sectional three-dimensional schematic diagram of the utility model;
图3为本实用新型冷却管和对接框立体示意图;FIG. 3 is a three-dimensional schematic diagram of the cooling pipe and the docking frame of the present invention;
图4为本实用新型限位组件立体放大示意图;FIG. 4 is a three-dimensional enlarged schematic view of the limiting assembly of the present invention;
图5为本实用新型监测组件立体放大示意图;FIG. 5 is a three-dimensional enlarged schematic diagram of the monitoring assembly of the present invention;
图6为本实用新型罩体局部剖视立体放大示意图。FIG. 6 is an enlarged schematic perspective view of a partial cross-section of the cover body of the present invention.
图中:1竖板、2变频调速电机、3罩体、31钢板层、32屏蔽层、33隔热层、34隔音层、4安装板、5安装孔、6对接框、7对接块、8限位组件、81卡块、82方孔、83弹簧一、84U型板、9监测组件、91固定板、92短板、93方杆、94弧形板、95弹簧二、96压力传感器、10冷却管、11散热片、12短管、13网板、14加强板一、15加强板二。In the picture: 1 vertical plate, 2 variable frequency speed regulating motor, 3 cover body, 31 steel plate layer, 32 shield layer, 33 heat insulation layer, 34 sound insulation layer, 4 installation plate, 5 installation hole, 6 docking frame, 7 docking block, 8 limit components, 81 blocks, 82 square holes, 83 springs, 84U plate, 9 monitoring components, 91 fixed plates, 92 short plates, 93 square rods, 94 arc plates, 95 springs two, 96 pressure sensors, 10 cooling pipes, 11 cooling fins, 12 short pipes, 13 mesh plates, 14 reinforcing plates one, 15 reinforcing plates two.
具体实施方式Detailed ways
请参阅图1-图6,一种反应釜变频调速装置,包括竖板1,竖板1的右侧通过螺栓和螺母固定连接有变频调速电机2,变频调速电机2的表面套设有罩体3,竖板1的底部焊接有安装板4,安装板4的顶部开设有安装孔5,竖板1的右侧焊接有对接框6,罩体3的底部焊接有对接块7,对接块7的一侧延伸至对接框6的内腔,竖板1的表面安装有限位组件8,罩体3的底部安装有监测组件9,罩体3的内壁固定镶嵌连接有冷却管10,冷却管10的两端均贯穿至罩体3的外部,冷却管10的表面安装有散热片11,罩体3的顶部固定镶嵌连接有短管12;Please refer to Fig. 1-Fig. 6, a reaction kettle frequency conversion speed regulation device, including a vertical plate 1, the right side of the vertical plate 1 is fixedly connected with a frequency conversion
罩体3包括钢板层31、屏蔽层32、隔热层33和隔音层34,钢板层31的内表面与屏蔽层32的外表面固定连接,屏蔽层32的内表面与隔热层33的外表面固定连接,隔热层33的内表面与隔音层34的外表面固定连接,通过设置钢板层31、屏蔽层32、隔热层33和隔音层34,对外界的电磁波进行屏蔽削弱,避免对变频调速电机2造成干扰,同时提高装置的隔热和隔音降噪效果;The
限位组件8包括卡块81,卡块81的一侧活动镶嵌在竖板1的一侧,卡块81的顶部开设有方孔82,方孔82的内壁固定连接有弹簧一83,弹簧一83的一端固定连接有U型板84,U型板84的右侧与竖板1的左侧焊接,通过设置卡块81、方孔82、弹簧一83和U型板84,将罩体3上的对接块7插入到对接框6内,然后对罩体3进行限位固定;The
监测组件9包括固定板91,固定板91的顶部与罩体3的底部焊接,罩体3的底部焊接有短板92,固定板91的表面滑动贯穿设置有方杆93,方杆93的一端焊接有弧形板94,方杆93的另一端固定连接有弹簧二95,短板92的左侧安装有压力传感器96,通过设置固定板91、短板92、方杆93、弧形板94、弹簧二95和压力传感器96,对变频调速电机2的转轴进行实时监测,避免其转动时发生偏转无法及时察觉,长时间导致其内部损坏;The
短管12的顶部固定连接有网板13,网板13的形状为圆形,通过设置网板13,避免杂质通过短管12进入到变频调速电机2内部;The top of the
安装板4的顶部分别焊接有加强板一14和加强板二15,加强板一14和加强板二15的一侧与竖板1的表面焊接,通过设置加强板一14和加强板二15,对竖板1和安装板4之间进行加固。The top of the
使用时,将冷却管10通过软管外接自来水,自来水在流动的过程中对冷却管10进行降温,并通过散热片11对罩体3的内腔进行降温散热,从而对变频调速电机2的表面降温散热,变频调速电机2在运行时其内部的风扇转动将热量带走,当变频调速电机2的转轴发生偏转时,对弧形板94进行挤压,进而使方杆93和弹簧二95进行移动,弹簧二95与压力传感器96接触并压缩,压力传感器96检测到压力过大将信息反馈到控制显示装置并发出警报,当需要将罩体3进行拆卸时,拉动卡块81使弹簧一83进行压缩,使卡块81脱离罩体3,将罩体3往上移动,使对接块7脱离对接框6,即可将罩体3取下,安装时逆向操作即可。When in use, the
综上所述:该反应釜变频调速装置,通过竖板1、变频调速电机2、罩体3、安装板4、安装孔5、对接框6、对接块7、限位组件8、监测组件9、冷却管10、散热片11和短管12进行配合,解决了现有的反应釜变频调速电机屏蔽和隔音效果差,不能对外界环境中的电磁波进行削弱,同时通过其尾端的风扇散热效果差,并且不能对转轴转动时发生偏转监测,无法及时察觉,导致其内部损坏的问题。To sum up: the reaction kettle frequency conversion speed regulation device, through the vertical plate 1, the frequency conversion
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