CN217485399U - Fuse, electronic device, and power module - Google Patents
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- CN217485399U CN217485399U CN202220552140.XU CN202220552140U CN217485399U CN 217485399 U CN217485399 U CN 217485399U CN 202220552140 U CN202220552140 U CN 202220552140U CN 217485399 U CN217485399 U CN 217485399U
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Abstract
Description
技术领域technical field
本申请实施例涉及电路保护技术领域,特别涉及一种熔断器、电子器件及功率模块。The embodiments of the present application relate to the technical field of circuit protection, and in particular, to a fuse, an electronic device, and a power module.
背景技术Background technique
熔断器是指当电流超过规定值时,以本身产生的热量使位于熔断器内熔体熔断,断开电路的一种保护器件。广泛应用于高低压配电系统和控制系统以及用电设备中。A fuse is a protective device that fuses the melt in the fuse with the heat generated by itself and disconnects the circuit when the current exceeds the specified value. Widely used in high and low voltage power distribution systems and control systems and electrical equipment.
相关技术中,熔断器主要包括熔体、外壳以及支座三个部分,熔体设置在外壳中,外壳上的支座用于与外部器件连接,其中,熔体是控制熔断特性的关键元件,熔体的材料、尺寸和形状决定了熔断特性。In the related art, the fuse mainly includes three parts: a melt, a shell and a support. The melt is arranged in the shell, and the support on the shell is used to connect with external devices. The melt is the key element for controlling the fusing characteristics. The material, size and shape of the melt determine the fusing characteristics.
但是,相关技术中的熔断器受限于散热能力的要求,电压或电流的参数越大,熔体的尺寸也越大,相应的,熔断器的体积也就越大。随着业内电源模块的功率等级的不断提升,需要通过小体积的熔断器来给产品带来更大的收益。However, the fuse in the related art is limited by the requirement of heat dissipation capability. The larger the parameter of voltage or current, the larger the size of the melt, and the correspondingly larger volume of the fuse. With the continuous improvement of the power level of power modules in the industry, it is necessary to bring greater benefits to products through small-sized fuses.
实用新型内容Utility model content
本申请实施例提供一种熔断器、电子器件及功率模块,其中,通过将熔断器中的熔体非直线状设计,可缩小熔断器的体积,降低成本,提升下游产品(例如电子器件、功率模块等)的空间利用率。Embodiments of the present application provide a fuse, an electronic device, and a power module, wherein by designing the melt in the fuse in a non-linear shape, the volume of the fuse can be reduced, the cost can be reduced, and downstream products (such as electronic devices, power modules, etc.) space utilization.
本申请实施例提供一种熔断器,包括:熔体、导热管、第一接线端子以及第二接线端子,导热管的两端分别设置有第一接线端子和第二接线端子,导热管、第一接线端子和第二接线端子围合形成容置腔,熔体位于容置腔中,熔体的两端分别与第一接线端子和第二接线端子电连接,熔体从第一接线端子至第二接线端子呈非直线状延伸。通过将熔体从相关技术中的直线状变更为非直线状,可减小熔断器的体积,减少物料成本,提升下游产品(例如电子器件、功率模块等)的空间利用率,给产品带来更大的收益。本申请提供的熔断器在满足安规的条件下,外部散热效率越高,熔断器可压缩的体积越大。The embodiment of the present application provides a fuse, including: a melt, a heat pipe, a first terminal and a second terminal, the two ends of the heat pipe are respectively provided with a first terminal and a second terminal, and the heat pipe, the first terminal and the second terminal are respectively provided. A connection terminal and a second connection terminal are enclosed to form an accommodating cavity, and the melt is located in the accommodating cavity. Both ends of the melt are electrically connected to the first connection terminal and the second connection terminal, respectively. The second connection terminal extends in a non-linear shape. By changing the melt from the linear shape in the related art to the non-linear shape, the volume of the fuse can be reduced, the material cost can be reduced, the space utilization rate of downstream products (such as electronic devices, power modules, etc.) can be improved, and the greater gains. Under the condition that the fuse provided by the present application meets the safety regulations, the higher the external heat dissipation efficiency, the larger the compressible volume of the fuse.
在一种可能的实施方式中,熔断器还可以包括灭弧介质,该灭弧介质填充在所述容置腔中,且灭弧介质包覆熔体。由于灭弧介质具有良好的导热能力以及灭弧能力,可提升熔断器的实用性,使熔断器适用于更多的工况。In a possible implementation manner, the fuse may further include an arc-extinguishing medium, the arc-extinguishing medium is filled in the accommodating cavity, and the arc-extinguishing medium coats the melt. Since the arc-extinguishing medium has good thermal conductivity and arc-extinguishing ability, the practicability of the fuse can be improved, making the fuse suitable for more working conditions.
在一种可能的实施方式中,导热管包括:导热管主体以及闭封件,导热管主体的周侧具有开口,闭封件封闭开口,开口用于将灭弧介质填充于容置腔中。由于导热管主体上开口的存在,熔体可从开口处进行安装,有利于提高熔体的装配便利性,并且,通过开口还可填充灭弧介质,便于操作,可将灭弧介质与熔体完全包覆,紧密结合,解决熔断器散热不均匀的问题。In a possible embodiment, the heat transfer pipe includes: a heat transfer pipe body and a closing member, the peripheral side of the heat transfer pipe body has an opening, the closing member closes the opening, and the opening is used for filling the accommodating cavity with an arc extinguishing medium. Due to the existence of the opening on the main body of the heat pipe, the melt can be installed from the opening, which is beneficial to improve the convenience of the assembly of the melt, and the arc-extinguishing medium can also be filled through the opening, which is convenient for operation, and the arc-extinguishing medium and the melt can be connected. Completely covered and tightly combined to solve the problem of uneven heat dissipation of the fuse.
在一种可能的实施方式中,闭封件可选用导热材料,当熔体和灭弧介质均从导热管主体的开口处向容置腔内铺设好之后,可选用更加优秀的导热材料对开口进行封闭,以进一步提升熔断器的散热功能。In a possible implementation, a thermally conductive material can be selected for the sealing member. After both the melt and the arc extinguishing medium are laid from the opening of the thermally conductive pipe body into the accommodating cavity, a better thermally conductive material can be selected for the opening. Enclosed to further improve the heat dissipation function of the fuse.
在一种可能的实施方式中,熔断器中的熔体靠近导热管的周侧设置,可使热量在导热管的一侧集中导出,并且该侧可以是外部散热装置的所在位置,热量集中导出后由散热装置快速散热。In a possible embodiment, the melt in the fuse is arranged close to the peripheral side of the heat transfer pipe, so that the heat can be concentrated on one side of the heat transfer pipe, and this side can be the location of the external heat dissipation device, and the heat can be concentratedly exported The heat is quickly dissipated by the cooling device.
在一种可能的实施方式中,熔体为丝状体、片状体或由片状体卷制形成的管状体。丝状体、片状体为常规熔断器熔体的形状,容易制作,便于在电流超出限定值而熔化以分断电路。在熔体制作为管状体时,容易制作,在满足同样通流能力的情况下,相比于丝状或者片状的熔体,管状熔体的体积较小,从而使熔断器的体积进一步减小,并且管状熔体轴向不易变形,抗拉能力强度高,另外管状熔体接触电阻较低,发热量较低。In a possible embodiment, the melt is a filament, a sheet or a tubular body rolled from a sheet. The filaments and sheets are in the shape of conventional fuse melts, which are easy to manufacture and are easy to melt to break the circuit when the current exceeds the limit value. When the melt is used as a tubular body, it is easy to manufacture. In the case of satisfying the same flow capacity, the volume of the tubular melt is smaller than that of the filamentous or sheet-shaped melt, so that the volume of the fuse is further reduced. It is small, and the tubular melt is not easily deformed in the axial direction, and has high tensile strength and strength. In addition, the tubular melt has low contact resistance and low calorific value.
在一种可能的实施方式中,熔体为片状体或管状体时,熔体上设有至少一排通孔,至少一排通孔中任意一排通孔沿熔体的横向分布,同一排通孔中的相邻两个通孔之间形成熔断桥。如此,当线路发生过载或者短路故障时,熔断桥能够快速熔断,提升熔断的可靠性。In a possible embodiment, when the melt is a sheet body or a tubular body, at least one row of through holes is provided on the melt, and any row of through holes in the at least one row of through holes is distributed along the lateral direction of the melt. A fuse bridge is formed between two adjacent through holes in the row of through holes. In this way, when the line is overloaded or short-circuited, the fuse bridge can be quickly blown, and the reliability of the fuse can be improved.
在一种可能的实施方式中,熔体上设置有低温合金,低温合金沿熔体的横向分布,低温合金将熔体分割为第一熔体和第二熔体,低温合金连接第一熔体和第二熔体,低温合金的熔融温度低于熔体的熔融温度。如此,当低倍过载电流长时间通流时,低温合金可以降低熔体触发电弧的温度和时间,防止熔断器整体温度过高造成损伤。In a possible embodiment, the melt is provided with a low temperature alloy, the low temperature alloy is distributed along the lateral direction of the melt, the low temperature alloy divides the melt into a first melt and a second melt, and the low temperature alloy connects the first melt And the second melt, the melting temperature of the low temperature alloy is lower than the melting temperature of the melt. In this way, when the low-time overload current flows for a long time, the low-temperature alloy can reduce the temperature and time for the melt to trigger the arc, and prevent the overall temperature of the fuse from being too high to cause damage.
在一种可能的实施方式中,为了提高熔断器安装时的通用性,第一接线端子和第二接线端子通过焊接和/或紧固件与外部器件连接。In a possible embodiment, in order to improve the versatility of the fuse installation, the first connection terminal and the second connection terminal are connected to external devices by welding and/or fasteners.
在一种可能的实施方式中,灭弧介质可以包括石英砂、金属颗粒、陶瓷颗粒中至少一种。如此,灭弧介质可进行多材料选择以及多材料组合。In a possible embodiment, the arc extinguishing medium may include at least one of quartz sand, metal particles, and ceramic particles. In this way, the arc extinguishing medium can be selected from multiple materials and combined with multiple materials.
本申请实施例提供一种电子器件,包括:印刷电路板以及如上所示的熔断器,该熔断器通过熔断器的第一接线端子和第二接线端子与印刷电路板连接。其中,通过将熔断器中熔体从相关技术中的直线状变更为非直线状,可减小熔断器的体积,减少物料成本,提升下游产品(例如电子器件、功率模块等)的空间利用率,给产品带来更大的收益。本申请提供的熔断器在满足安规的条件下,外部散热效率越高,熔断器可压缩的体积越大。An embodiment of the present application provides an electronic device, comprising: a printed circuit board and the fuse shown above, the fuse is connected to the printed circuit board through a first connection terminal and a second connection terminal of the fuse. Among them, by changing the melt in the fuse from the linear shape in the related art to the non-linear shape, the volume of the fuse can be reduced, the material cost can be reduced, and the space utilization rate of downstream products (such as electronic devices, power modules, etc.) can be improved. , to bring greater benefits to the product. Under the condition that the fuse provided by the present application meets the safety regulations, the higher the external heat dissipation efficiency, the larger the compressible volume of the fuse.
在一种可能的实施方式中,熔断器为多个,多个熔断器中的其中数个熔断器在印刷电路板上堆叠设置,有利于减少占板空间,提升空间利用率。In a possible implementation manner, there are multiple fuses, and several of the multiple fuses are stacked on the printed circuit board, which is beneficial to reduce board space and improve space utilization.
本申请实施例还提供一种功率模块,包括:散热装置以及如权利要求11或12所述的电子器件,所述散热装置用于对所述电子器件进行散热。散热装置可以对电子器件或是熔断器进行快速散热。并且,通过将电子器件中熔断器的熔体从相关技术中的直线状变更为非直线状,可减小熔断器的体积,减少物料成本,提升下游产品(例如电子器件、功率模块等)的空间利用率,给产品带来更大的收益。本申请提供的熔断器在满足安规的条件下,外部散热效率越高,熔断器可压缩的体积越大。An embodiment of the present application further provides a power module, comprising: a heat dissipation device and the electronic device according to
附图说明Description of drawings
图1为相关技术中熔断器的结构示意图;1 is a schematic structural diagram of a fuse in the related art;
图2为本申请一实施例提供的熔断器的结构示意图;FIG. 2 is a schematic structural diagram of a fuse provided by an embodiment of the application;
图3为本申请一实施例提供的熔断器的剖面结构示意图;3 is a schematic cross-sectional structure diagram of a fuse provided by an embodiment of the application;
图4为本申请一实施例提供的熔断器的剖面结构示意图;4 is a schematic cross-sectional structure diagram of a fuse provided by an embodiment of the application;
图5为本申请一实施例提供的导热管的分解结构示意图;5 is a schematic diagram of an exploded structure of a heat pipe provided by an embodiment of the present application;
图6为本申请一实施例提供的导热管主体的结构示意图;6 is a schematic structural diagram of a heat transfer pipe body according to an embodiment of the present application;
图7为本申请一实施例提供的熔断器的剖面结构示意图;7 is a schematic cross-sectional structure diagram of a fuse provided by an embodiment of the application;
图8为本申请一实施例提供的熔断器的剖面结构示意图;8 is a schematic cross-sectional structure diagram of a fuse provided by an embodiment of the application;
图9为本申请一实施例提供的熔体平铺时的结构示意图;9 is a schematic structural diagram of the melt tiling provided by an embodiment of the application;
图10为本申请一实施例提供的电子器件的结构示意图;FIG. 10 is a schematic structural diagram of an electronic device provided by an embodiment of the application;
图11为本申请一实施例提供的电子器件的结构示意图;11 is a schematic structural diagram of an electronic device provided by an embodiment of the application;
图12为本申请一实施例提供的功率模块的结构示意图。FIG. 12 is a schematic structural diagram of a power module according to an embodiment of the present application.
附图标记说明:Description of reference numbers:
10-熔断器; 11-熔体; 12-外壳;10-fuse; 11-melt; 12-case;
13-支座;13-Support;
100-熔断器;100-fuse;
110-熔体; 111-通孔; 112-熔断桥;110-melt; 111-through hole; 112-fuse bridge;
120-导热管; 121-容置腔; 122-导热管主体;120-heat-conducting pipe; 121-accommodating cavity; 122-heat-conducting pipe body;
1221-开口; 123-闭封件;1221 - opening; 123 - closure;
130-第一接线端子;130 - the first terminal;
140-第二接线端子;140 - the second terminal;
150-低温合金;150-low temperature alloy;
160-安装部; 161-安装孔;160-installation part; 161-installation hole;
200-电子器件; 210-印刷电路板;200-electronic devices; 210-printed circuit boards;
300-导热件;300-thermal parts;
400-功率模块; 410-散热装置。400 - power module; 410 - heat sink.
具体实施方式Detailed ways
本申请的实施方式部分使用的术语仅用于对本申请的具体实施例进行解释,而非旨在限定本申请,下面将结合附图对本申请实施例的实施方式进行详细描述。The terms used in the embodiments of the present application are only used to explain the specific embodiments of the present application, and are not intended to limit the present application. The following will describe the embodiments of the embodiments of the present application in detail with reference to the accompanying drawings.
熔断器几乎是每个开关电源模块必备的安规器件之一,是利用金属导体作为熔体串联于电路中,当过载或短路电流通过熔体时,因其自身发热而熔断,从而分断电路的一种电器,可以充分保护主功率回路以及人身安全。熔断器结构简单,使用方便,广泛用于电力系统、各种电工设备和家用电器中作为保护器件。The fuse is almost one of the necessary safety devices for every switching power supply module. It uses a metal conductor as a melt in series in the circuit. When an overload or short-circuit current passes through the melt, it will fuse due to its own heating, thereby breaking the circuit. An electrical appliance that can fully protect the main power circuit and personal safety. The fuse has a simple structure and is easy to use, and is widely used as a protection device in power systems, various electrical equipment and household appliances.
图1为相关技术中熔断器10的结构示意图,参考图1所示,相关技术中熔断器10主要包括:熔体11、外壳12以及两个支座13,熔体11装配于外壳12中,两个支座13分别设置在外壳12的两端,位于外壳12中的熔体11的两端分别与两个支座13电连接以构成电流通路,两个支座13用于支撑整个熔断器10和与外部器件连接形成电流通路。需要说明的是,图1中,各部分的图示仅为简易示意图,例如,图1中,熔体11为断裂的四部分,事实上,这四部分为一个完整的整体,能使电流从熔体11的一端通向熔体11的另一端。1 is a schematic structural diagram of a
但是,相关技术中的熔断器10受限于散热能力的需求,熔体11呈直线状平铺形态(如图1中所示),这样的熔断器10适用于自然冷或者风冷散热的工况,当电压或电流参数越大时,熔体11的尺寸也会设计的越大,相应的,熔断器10的体积也会越大。熔断器10的体积过大会导致物料成本过高,下游产品的空间利用率降低。随着业内电源模块功率等级的不断提升,亟需一种小体积的熔断器来给产品带来更大的收益。However, the
为了解决上述问题,本申请提供一种熔断器、电子器件及功率模块,其中,熔断器包括熔体、导热管、第一接线端子以及第二接线端子,通过将设置在导热管中的熔体从直线状平铺形态变更为非直线状形态,从而实现减小熔断器体积的效果,可降低物料成本,提高下游产品的空间利用率,给产品带来更大的收益。In order to solve the above problems, the present application provides a fuse, an electronic device and a power module, wherein the fuse includes a melt, a heat pipe, a first connection terminal and a second connection terminal. Change from a linear tiled shape to a non-linear shape, so as to achieve the effect of reducing the volume of the fuse, reduce material costs, improve the space utilization of downstream products, and bring greater benefits to products.
下面结合附图以及具体实施例对本申请实施例提供的熔断器、电子器件及功率模块进行详细说明。The fuses, electronic devices, and power modules provided by the embodiments of the present application will be described in detail below with reference to the accompanying drawings and specific embodiments.
本申请实施例提供一种熔断器,适用于外部具有强散热方式的工况,例如外部为液氮制冷环境、外部具有液冷设备等工况。当然,当本申请提供的熔断器置于自然冷或风冷散热工况也符合安规条件时,本申请提供的熔断器也适用于自然冷和风冷散热工况。An embodiment of the present application provides a fuse, which is suitable for a working condition with a strong heat dissipation method outside, for example, a working condition where the outside is a liquid nitrogen refrigeration environment, and there is a liquid cooling device outside. Of course, when the fuse provided in this application is placed in natural cooling or air-cooled heat dissipation conditions and also meets the safety regulations, the fuse provided in this application is also suitable for natural cooling and air-cooled heat dissipation conditions.
图2为本申请一实施例提供的熔断器100的结构示意图,参考图2所示,本申请实施例提供的熔断器100包括:熔体110、导热管120、第一接线端子130以及第二接线端子140。FIG. 2 is a schematic structural diagram of a
具体的,第一接线端子130和第二接线端子140分别设置在导热管120的两端,以封盖导热管120的两端,这里需要提到的是,第一接线端子130和第二接线端子140可包括多个分部件,例如,若在导热管120的两端先用接触帽封盖后,再在接触帽上设置接线端,那么接触帽也视为第一接触端子和第二接触端子的一部分。导热管120、第一接线端子130和第二接线端子140围合形成容置腔121,熔体110设置在容置腔121中,并且熔体110的两端分别与第一接线端子130和第二接线端子140电连接,这里“电连接”是指当通入电流时,第一接线端子130、熔体110和第二接线端子140之间可形成一条电流通路。需要解释的是,与图1相同,图2中各部分的图示仅为简易示意图,例如,图2中熔体110断裂成多个部分,事实上,这多个部分的熔体110为一个完整的整体,能使电流从熔体110的一端通向熔体110的另一端。Specifically, the
其中,熔体110从第一接线端子130至第二接线端子140呈非直线状延伸,可以理解为,当从图2中侧面透过导热管120观测熔体110时,熔体110从第一接线端子130到第二接线端子140不呈一条直线,该侧面为能观测到熔体110延伸变化的一面,比如从图2中所示的顶面或者底面就不能观测到熔体110延伸变化。Wherein, the
其中,“非直线状延伸”包括:弯折、弯曲等异形变化。示例性的,图3为本申请一实施例提供的熔断器100的剖面结构示意图,图4为本申请一实施例提供的熔断器100的剖面结构示意图,参考图3所示,熔体110从第一接线端子130至第二接线端子140通过弯折形成横卧的“弓”字形。又例如,参考图4所示,熔体110从第一接线端子130至第二接线端子140通过弯折形成“Ω”形。当然,熔体110还可以从第一接线端子130至第二接线端子140通过弯曲形成圆弧状等一系列异形变化,在此不再一一例举。可以理解的是,在一个熔断器100中,熔体110可以通过弯折或者弯曲形成多个“弓”字形、多个“Ω”形或者多个圆弧状等,当然也可以是多种形状的组合,例如,在一个熔断器100中,熔体110从第一接线端子130至第二接线端子140通过弯折或者弯曲既包括“弓”字形又包括“Ω”形。Among them, "non-linear extension" includes: bending, bending and other special-shaped changes. Exemplarily, FIG. 3 is a schematic cross-sectional structure diagram of the
需要说明的是,图2至图4中并未按照各个部分的实际比例进行绘制,其他附图也是如此,因此不应将本申请限于附图所示的比例、尺寸等。另外,在本申请中,“连接”或“电连接”不仅可以表示两者直接连接,也可以表示两者通过一个或者多个中间器件相连接。本申请中“安装”可以包括任何现有的安装方式,例如,可以通过连接件(例如螺栓、铆钉等)和/或粘结剂等方式将一个部件固定在另一部件之上、之下或者之中。这些理解均落入本申请实施例的范围内。It should be noted that FIGS. 2 to 4 are not drawn according to the actual scale of each part, and the same is true for other drawings, so the present application should not be limited to the scale and size shown in the drawings. In addition, in this application, "connected" or "electrically connected" may not only mean that the two are directly connected, but also may mean that the two are connected through one or more intermediate devices. In this application, "installation" can include any existing installation method, for example, one part can be fixed on top of another part by means of connectors (such as bolts, rivets, etc.) and/or adhesives, or among. These understandings all fall within the scope of the embodiments of the present application.
应理解的是,本申请实施例提供的熔断器100,通过将熔体110从相关技术中的直线状变更为非直线状,可减小熔断器100的体积,减少物料成本,提升下游产品(例如电子器件200、功率模块400等)的空间利用率,给产品带来更大的收益。本申请提供的熔断器100在满足安规的条件下,外部散热效率越高,熔断器100可压缩的体积越大。It should be understood that the
当然,本申请不止于此,上文中本申请所提供的熔断器100,需要将熔体110产生的高温导走,一般适用于外部具有强大散热功能的工况,例如液氮制冷环境,为了提高熔断器100的实用性,使熔断器100适用更多的工况,在本申请的一些实施例中,熔断器100还可以包括:灭弧介质(图中未示出),灭弧介质填充在容置腔121中,并且灭弧介质包覆熔体110,可理解为,在熔体110与导热管120的内管壁之间填充满灭弧介质。灭弧介质可增强灭弧能力并给熔体110散热,可使熔断器100适用于一般散热工况,例如液冷环境、大冷板环境。Of course, this application does not stop there. The
其中,灭弧介质可以包括:石英砂、金属颗粒以及陶瓷颗粒等中的至少一种,即灭弧介质可以单独包括石英砂或者金属颗粒或者陶瓷颗粒等,又可以是多种材料的组合。该灭弧介质具有较高的导热性和绝缘的性能,与电弧有很大的接触面,在熔体110熔化后灭弧介质可吸收电弧能量,使电弧迅速冷却,不会损坏导热管120。熔体110产生的热量通过灭弧介质和导热管120传递至熔断器100的外部,实现熔断器100的散热。Wherein, the arc extinguishing medium may include at least one of quartz sand, metal particles and ceramic particles, that is, the arc extinguishing medium may include quartz sand or metal particles or ceramic particles alone, or may be a combination of multiple materials. The arc extinguishing medium has high thermal conductivity and insulating properties, and has a large contact surface with the arc. After the
当本申请实施例提供的熔断器100需要填充灭弧介质时,由于熔体110从第一接线端子130至第二接线端子140呈非直线状,若从导热管120的两端向容置腔121内填充灭弧介质,将无法保证熔体110周围被灭弧介质充分包裹、密封,可能会导致熔断器100出现散热不均匀的问题,这也是相关技术中,熔断器100中熔体110无法进行弯折、弯曲等异形操作的原因。When the
为了解决上述问题,图5为本申请一实施例提供的导热管120的分解结构示意图,参考图5所示,在本申请的一些实施例中,导热管120可以包括:导热管主体122以及闭封件123,导热管主体122的周侧具有开口1221,闭封件123用于封闭开口1221,该开口1221用于将灭弧介质填充于容置腔121中,并且熔体110也可从开口1221处安装,无需从导热管120的两端插入,方便熔体110的安装。In order to solve the above problems, FIG. 5 is a schematic diagram of an exploded structure of a
具体操作方法为,先向容置腔121中铺设部分灭弧介质,然后铺设异形变化后的熔体110,接着填充剩下的灭弧介质,使灭弧介质充满整个容置腔121,待灭弧介质和熔体110均铺设好之后,将闭封件123封闭开口1221,同时将第一接线端子130和第二接线端子140安装在导热管120的两端以使容置腔121封闭。如此,可使容置腔121内的熔体110能被灭弧介质充分包裹,解决熔断器100散热不均匀的问题。The specific operation method is to first lay part of the arc-extinguishing medium into the
其中,导热管主体122可采用陶瓷等散热效率高、散热稳定性强的材料,闭封件123采用导热材料,例如:陶瓷、水泥或者金属等。由于闭封件123与导热管主体122为分开的两个部件,在满足安规的条件下,闭封件123可选用导热最优的材质,以进一步提高熔断器100的散热性能。The
需要提到的是,本申请实施例提供的熔断器100中导热管120的形状不限于图2至图5中所示出的矩形体,还可以是圆柱体、五棱柱、棱台等多种形状,例如,参考图6所示,图6为本申请一实施例提供的导热管主体122的结构示意图,导热管主体122整体呈圆柱体,在圆柱体的周侧开设有开口1221以便于熔体110的安装以及灭弧介质的填充。在本申请中,以导热管120为矩形体为例进行说明,其中,开口1221在导热管主体122上的位置和大小可根据实际需要进行开设,例如,图5中,开口1221可开设在相对面积较大的顶面,或是底面,也可以开设在相对面积较小的侧面。It should be mentioned that the shape of the
图7为本申请一实施例提供的熔断器100的剖面结构示意图,参考图7所示,为了加强散热,提升散热效率,在本申请的一些实施例中,熔体110可以靠近导热管120的周侧设置,这里“熔体110靠近导热管120的周侧设置”是指,熔体110在容置腔121中的位置不在中心位置,可根据需要将熔体110设置在靠近导热管120某一侧边的位置,例如图7中,熔体110整体靠近导热管120的顶面设置,可以将熔体110产生的高温集中通过顶面导出。当然熔体110也可靠近图7中导热管120的底面或者两侧边设置,一般情况下,熔体110在导热管120中设置位置是根据熔断器100外散热装置410(参见图12)的布置位置确定的,例如,当散热装置410(参见图12)布置在熔断器100的顶部时,那么就可将熔体110靠近导热管120的顶面设置,导热管120的顶面将熔体110的温度集中导出后再通过散热装置410进行快速散热。FIG. 7 is a schematic cross-sectional structure diagram of the
继续参考图2所示,在本申请实施例提供的熔断器100中,第一接线端子130和第二接线端子140闭封好导热管120的两端后,可通过接线等方式与外部器件连接。也可如图3、图4和图7中所示,第一接线端子130和第二接线端子140闭封好导热管120的两端后继续延伸形成超过导热管120侧边的支脚,通过支脚焊接的方式与外部器件连接,例如通过支脚焊接的方式焊接在印刷电路板210上。还可在第一接线端子130和第二接线端子140上设置安装部160,安装部160上开设安装孔161,然后通过紧固件与外部器件连接(如图8所示,图8为本申请一实施例提供的熔断器100的剖面结构示意图)。Continuing to refer to FIG. 2 , in the
在具体设置熔体110时,熔体110可以是丝状体、片状体或者由片状体卷制形成的管状体。丝状体、片状体为常规熔断器100熔体110的形状,容易制作,便于在电流超出限定值而熔化以分断电路。在熔体110制作为管状体时,容易制作,在满足同样通流能力的情况下,相比于丝状或者片状的熔体110,管状熔体110的体积较小,从而使熔断器100的体积进一步减小,并且管状熔体110轴向不易变形,抗拉能力强度高,另外管状熔体110接触电阻较低,发热量较低。其中,管状熔体110的横向截面可以是圆形、三角形、方形等等。在选用熔体110材料时,熔体110可选用锌、银、铜、铝、铅锡合金、铜银合金等材料,这些材料在达到预定温度时即可熔断,实现熔断器100的熔断功能。When the
当熔体110为片状体或者管状体时,例如图9所示,图9为本申请一实施例提供的熔体110平铺时的结构示意图,可在熔体110上开设至少一排通孔111,任意一排通孔111均沿熔体110的横向分布,这里“横向分布”是指,同一排通孔111从熔体110沿熔断器100轴向的一侧边开设至沿熔断器100轴向的另一侧边,同一排通孔111中相邻的两个通孔111之间形成熔断桥112,这也是图3、图4、图7、图8中,圆形标记所表示的熔断桥112的所在。当线路发生过载或者短路故障时,熔断桥112能够快速熔断,提升熔断的可靠性。When the
继续参考图9所示,在本申请的一些实施例中,还可在熔体110上设置低温合金150,低温合金150沿熔体110的横向分布,此处“横向分布”同上文中同一排通孔111横向分布中“横向分布”相同,低温合金150将熔体110分割为第一熔体110和第二熔体110两部分,并将这两部分熔体110连接,且低温合金150的熔融温度低于熔体110的熔融温度。如此,当低倍过载电流长时间通流时,可以降低熔体110触发电弧的温度和时间,防止熔断器100整体温度过高造成损伤。Continuing to refer to FIG. 9 , in some embodiments of the present application, low-
综上,本申请实施例提供的熔断器100具有以下优势:To sum up, the
1、在有强散热的工况下,可以缩小熔断器100的体积,从而降低熔断器100制造成本,在满足安规的前提下,外部散热效率越高,熔断器100可压缩的体积越大。熔断器100体积预计可以减小40%以上,制造成本预计可降低20%以上。1. Under the condition of strong heat dissipation, the volume of the
2、熔断器100中导热管主体122开设有开口1221,容置腔121中的熔体110可异形改造,增加熔体110的可塑性。容置腔121中的熔体110在异形改造后,可使灭弧介质完全包裹熔体110,解决熔断器100散热不均匀的问题。2. An
3、熔断器100中导热管主体122开设有开口1221后,可通过调节熔体110与灭弧介质,可将熔体110在容置腔121中靠近外部散热装置410的一侧,实现快速散热。3. After the
4、熔断器100中导热管120开设有开口1221,容置腔121中的灭弧介质可根据需要进行多材料选择和多材料组合。4. The
5、用于封闭导热管主体122的开口1221的闭封件123,在满足安规的前提下,可选用导热最优的材质。5. The sealing
6、熔断器100减小后,可减小下游产品的布置空间,例如,当熔断器100安装在印刷电路板210上时,可减小印刷电路板210的占板空间,更有利于印刷电路板210上其他器件的布局。6. After the
图10为本申请一实施例提供的电子器件200的结构示意图,参考图10所示,本申请实施例还提供一种电子器件200,包括印刷电路板210以及至少一个如上文所示的熔断器100。熔断器100通过第一接线端子130和第二接线端子140与印刷电路板210连接,例如将第一接线端子130和第二接线端子140焊接在印刷电路板210上,还可在熔断器100和印刷电路板210之间设置导热件300,以便热量的传递。FIG. 10 is a schematic structural diagram of an
其中,熔断器100的技术特征、技术特征所带来的技术效果以及技术特征所解决的技术问题均与上文所示的熔断器100相同,在此,不再一一赘述。The technical features of the
图11为本申请一实施例提供的电子器件200的结构示意图,参考图11所示,在本申请的一些实施例中,电子器件200可以包括多个熔断器100,多个熔断器100中的其中数个熔断器100在印刷电路板210上堆叠设置,有利于减少占板空间,提升空间利用率,本申请附图中,以熔断器100为两个做简要说明。每两个熔断器100之间、熔断器100与印刷电路板210之间均可设置导热件300,以便热量的传递。FIG. 11 is a schematic structural diagram of an
图12为本申请一实施例提供的功率模块400的结构示意图,参考图12所示,本申请实施例还提供一种功率模块400,包括散热装置410以及上文所示的电子器件200,散热装置410用于对电子器件200进行散热,示例性的,如图12所示,散热装置410可设置在电子器件200的顶部,也即电子器件200中熔断器100的顶部,熔断器100中熔体110可靠近散热装置410设置,有利于熔断器100的快速散热。FIG. 12 is a schematic structural diagram of a
其中,功率模块400中熔断器100的技术特征、技术特征所带来的技术效果以及技术特征所解决的技术问题均与上文中相同,在此不再一一赘述。The technical features of the
以上,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易地想到变化或者替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art who is familiar with the technical scope disclosed in the present application can easily think of changes or replacements. Covered within the scope of protection of this application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以是固定连接,也可以是通过中间媒介间接相连,可以是两个元件内部的连通或者两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of the present application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a The indirect connection through an intermediate medium may be the internal communication of the two elements or the interaction relationship between the two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application according to specific situations.
在本申请实施例或者暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。在本申请实施例的描述中,“多个”的含义是两个或两个以上,除非是另有精确具体地规定。The devices or elements referred to in the embodiments of the present application or implied must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation on the embodiments of the present application. In the description of the embodiments of the present application, "plurality" means two or more, unless otherwise precisely and specifically specified.
本申请实施例的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”、“第四”等(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请实施例的实施例例如能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second", "third", "fourth", etc. (if any) in the description and claims of the embodiments of the present application and the above-mentioned drawings are used to distinguish similar objects, while It is not necessary to describe a particular order or sequence. It is to be understood that data so used may be interchanged under appropriate circumstances such that embodiments of the embodiments of the application described herein can be implemented, for example, in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having" and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Rather, those steps or units may include other steps or units not expressly listed or inherent to these processes, methods, products or devices.
最后应说明的是:以上各实施例仅用以说明本申请实施例的技术方案,而非对其限制;尽管参照前述各实施例对本申请实施例进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请实施例各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, but not to limit them; It should be understood that: it is still possible to modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the embodiments of the present application The scope of the technical solutions of each embodiment.
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