CN217476060U - A kind of board intelligent cutting device - Google Patents
A kind of board intelligent cutting device Download PDFInfo
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- CN217476060U CN217476060U CN202221039013.6U CN202221039013U CN217476060U CN 217476060 U CN217476060 U CN 217476060U CN 202221039013 U CN202221039013 U CN 202221039013U CN 217476060 U CN217476060 U CN 217476060U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 38
- 238000003032 molecular docking Methods 0.000 claims description 13
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 239000002699 waste material Substances 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 8
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Abstract
Description
技术领域technical field
本实用新型涉及一种裁切装置,尤其是一种板材智能裁切装置。The utility model relates to a cutting device, in particular to an intelligent plate cutting device.
背景技术Background technique
板材一般指厚度在2毫米以上的软质平面材料或厚度在0.5毫米以上的硬质平面材料,而在板材的加工生产中,不可避免的会需要对于板材进行长度、角度等尺寸的裁切处理,从而使其能够适应后续加工组装工艺,同时也为了满足后续的包装运输或使用的要求,但是现有的裁切装置普遍裁切灵活性较差,且裁切角度以及裁切的尺寸也不易调节控制。Plate generally refers to a soft flat material with a thickness of more than 2 mm or a hard flat material with a thickness of more than 0.5 mm. In the processing and production of the plate, it is inevitable to cut the length, angle and other dimensions of the plate. , so that it can adapt to the subsequent processing and assembly process, and also to meet the requirements of subsequent packaging, transportation or use, but the existing cutting devices generally have poor cutting flexibility, and the cutting angle and cutting size are not easy. Adjustment control.
因此急需一种能够方便操作人员更灵活快速的调节裁切角度和裁切尺寸,调节自动化程度更高的板材智能裁切装置。Therefore, there is an urgent need for an intelligent sheet cutting device that can facilitate the operator to adjust the cutting angle and cutting size more flexibly and quickly, and adjust the degree of automation.
实用新型内容Utility model content
本实用新型的目的是提供一种板材智能裁切装置,能够方便操作人员更灵活快速的调节裁切角度和裁切尺寸,调节自动化程度更高。The purpose of the utility model is to provide an intelligent plate cutting device, which can facilitate operators to adjust the cutting angle and cutting size more flexibly and quickly, and has a higher degree of adjustment automation.
本实用新型提供了如下的技术方案:The utility model provides the following technical solutions:
一种板材智能裁切装置,包括工作台以及通过安装座安装在工作台上的切割锯,工作台上还设置有与切割锯的锯片对应的锯切槽,工作台转动连接在支撑平台上,其顶部水平面高于支撑平台的支撑面,其底部固定有一组外齿圈,支撑平台上安装有与外齿圈啮合传动的旋转电机,支撑平台上围绕工作台设置有角度刻度,且工作台的外圈固定有一组位于角度刻度上方用以指示旋转位置的标识头;支撑平台上还设置有两组相对延伸至锯切槽两侧的靠山板,靠山板上垂直固定有螺母块和导向杆,支撑平台上固定有两组固定板,两组靠山板上的螺母块和导向杆对应垂直穿过固定板,且螺母块的端部螺纹连接有螺杆,螺杆对应通过两组带座轴承架设固定在支撑平台上,且由驱动部件驱动旋转,来带动两组靠山板抵靠限位在板材的一侧;支撑平台上还设置有对应标识靠山板直线运动位置的刻度线。An intelligent cutting device for plates, comprising a worktable and a cutting saw mounted on the worktable through a mounting seat, the worktable is further provided with a sawing groove corresponding to a saw blade of the cutting saw, and the worktable is rotatably connected to a support platform , its top level is higher than the support surface of the support platform, a set of external gear ring is fixed at the bottom, a rotating motor meshing with the external gear ring gear is installed on the support platform, the support platform is provided with an angle scale around the workbench, and the workbench The outer ring of the machine is fixed with a set of identification heads located above the angle scale to indicate the rotation position; the support platform is also provided with two sets of backing plates that extend to both sides of the sawing groove, and the backing plates are vertically fixed with nut blocks and guide rods , There are two sets of fixed plates fixed on the support platform, the nut blocks and guide rods on the two sets of backing plates pass through the fixed plates vertically, and the ends of the nut blocks are threadedly connected with screws, and the screws are correspondingly erected and fixed by two sets of bearings with a seat The supporting platform is driven and rotated by the driving component to drive the two sets of backing boards to abut on one side of the plate; the supporting platform is also provided with a scale line corresponding to the position of the linear movement of the backing board.
优选的,每组靠山板上均设置有两组螺母块,且四组螺母块呈矩形分布,对应在螺母块内的螺杆端部还对接有一组对接轴,四组对接轴转动连接在直角滑板上,且其上套接固定有四组呈矩形分布的同步带轮,驱动部件为一组安装在直角滑板上的驱动电机,驱动电机与一组对接轴驱动相连,且通过同步带带动四组对接轴同步旋转,来驱动四组螺杆旋转实现两组靠山板的同步靠近工件一侧或远离工件一侧。Preferably, two sets of nut blocks are arranged on each set of backing plates, and the four sets of nut blocks are distributed in a rectangular shape, and a set of butt shafts are connected to the ends of the screw rods corresponding to the nut blocks, and the four sets of butt shafts are rotatably connected to the right-angle slide plate. Four groups of synchronous pulleys distributed in a rectangular shape are fixed on it, and the driving component is a group of driving motors installed on the right-angle slide plate. The docking shaft rotates synchronously to drive the four groups of screws to rotate to realize the synchronization of the two groups of backing plates close to the workpiece side or away from the workpiece side.
优选的,螺杆的端部设置有矩形插块,且对接轴的端部设置有与矩形插块对接插合的矩形插口。Preferably, the end of the screw rod is provided with a rectangular plug, and the end of the butt shaft is provided with a rectangular socket that is butt-inserted with the rectangular plug.
优选的,直角滑板上设置有两组导向板,支撑平台上设置有两组穿过导向板的导向轴,导向轴外套接有限位在导向轴端部和导向板之间的压缩弹簧。Preferably, two sets of guide plates are arranged on the right-angle slide plate, two sets of guide shafts are arranged on the support platform and pass through the guide plates, and the outer sleeve of the guide shafts is connected with a compression spring limited between the ends of the guide shafts and the guide plates.
优选的,相邻的两组同步带轮之间还设置有张紧轮,张紧轮通过张紧轴转动连接在直角滑板上,且用于将同步带包设压紧在同步带轮外。Preferably, a tensioning pulley is also provided between the adjacent two groups of timing pulleys, the tensioning pulley is rotatably connected to the right-angle slide plate through the tensioning shaft, and is used for wrapping and pressing the timing belt outside the timing pulley.
优选的,外齿圈固定在圆形工作台的外圈,从而可避免废料落料时对于外齿圈造成干涉,且工作台转动连接在支撑平台上的贯通腔内,贯通腔下方滑动连接有用于承接废料的废料收纳盒,从而可通过抽拉废料收纳盒实现对于废料收纳盒的清空和更换。Preferably, the outer ring gear is fixed on the outer ring of the circular worktable, so as to avoid interference with the outer ring gear when the waste material is dropped, and the worktable is rotatably connected to the through cavity on the support platform, and the sliding connection under the through cavity is useful. The waste storage box is used to accept the waste, so that the waste storage box can be emptied and replaced by pulling the waste storage box.
本实用新型的有益效果是:通过将设置一组旋转的工作台,其上安装切割锯,且设置配合切割锯切割工件的锯切槽,当需要切割板材时,可启动旋转电机,使得工作台上的锯切槽旋转到与靠山板相交指定的角度处,进而将板材靠接在靠山板的一侧置于工作台上,切割锯下降朝向锯切槽锯切板材,此时可完成在板材上锯切出一组倾斜有一定角度的切槽,同时还可通过调整靠山板的直线位置,使得调整此切槽的长度,或是适应不同宽度的板材进行切割操作,而直线的调整和角度的调整,均采用自动化动力设备完成,因此操作较为方便,且整体设备由电机控制,因此驱动成本亦能够控制在较低的水平。The beneficial effect of the utility model is: by setting up a group of rotating worktables on which the cutting saws are installed, and setting sawing grooves that cooperate with the cutting saws to cut the workpiece, when the plate needs to be cut, the rotating motor can be started, so that the worktables are The sawing groove on the upper is rotated to the specified angle where it intersects with the backing board, and then the board is placed on the worktable by abutting the side of the backing board, and the cutting saw is lowered toward the sawing groove to saw the board. The upper saw cuts out a group of grooves that are inclined at a certain angle. At the same time, the length of the groove can be adjusted by adjusting the straight position of the backing plate, or the cutting operation can be adapted to different widths of the plate. The adjustment of the straight line and the angle The adjustment is all done by automatic power equipment, so the operation is more convenient, and the whole equipment is controlled by the motor, so the driving cost can also be controlled at a lower level.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是本实用新型的俯视示意图;Fig. 1 is the top view schematic diagram of the present utility model;
图2是支撑平台的主视示意图;Figure 2 is a schematic front view of a support platform;
图3是切割锯的结构示意图;Fig. 3 is the structural representation of dicing saw;
图4是本实用新型的俯视示意图;Fig. 4 is the top view schematic diagram of the present utility model;
图5是直角滑板的主视示意图;5 is a schematic front view of a right-angle slide;
图中的标记:1为工作台,2为切割锯,3为安装座,4为锯切槽,5为支撑平台,6为外齿圈,7为旋转电机,8为标识头,9为靠山板,10为螺母块,11为导向杆,12为固定板,13为螺杆,14为带座轴承,15为废料收纳盒,16为对接轴,17为矩形插口,18为直角滑板,19为驱动电机,20为同步带,21为导向板,22为导向轴,23为压缩弹簧,24为张紧轮。Marks in the picture: 1 is the workbench, 2 is the cutting saw, 3 is the mounting seat, 4 is the sawing groove, 5 is the support platform, 6 is the outer gear ring, 7 is the rotating motor, 8 is the marking head, and 9 is the backing plate, 10 is a nut block, 11 is a guide rod, 12 is a fixed plate, 13 is a screw, 14 is a bearing with a seat, 15 is a waste storage box, 16 is a docking shaft, 17 is a rectangular socket, 18 is a right-angle slide plate, 19 is a Drive motor, 20 is a timing belt, 21 is a guide plate, 22 is a guide shaft, 23 is a compression spring, and 24 is a tensioning wheel.
具体实施方式Detailed ways
实施例1Example 1
结合图1至图3所示的一种板材智能裁切装置,在本实施例中,包括工作台1以及通过安装座3安装在工作台1上的切割锯2,工作台1上还设置有与切割锯2的锯片对应的锯切槽4,切割锯2可采用现有技术中的锯片式切割锯2,即锯片采用由电动机驱动旋转,实现对于放置到锯切槽4上方的工件进行锯切,锯切操作中,切割锯2的锯支架通过安装座3铰接安装在工作台1上,即切割时,切割锯2可围绕安装座3朝向锯切槽4旋转运动,旋转运动的操作可人工手持安装在锯支架一侧的把手进行驱动旋转,实现锯切,亦或是通过锯支架铰接端驱动连接的动力部件进行电动旋转,实现自动锯切;1 to 3, in this embodiment, it includes a workbench 1 and a
工作台1转动连接在支撑平台5上,其顶部水平面高于支撑平台5的支撑面,其底部固定有一组外齿圈6,支撑平台5上安装有与外齿圈6啮合传动的旋转电机7,支撑平台5上围绕工作台1设置有角度刻度,且工作台1的外圈固定有一组位于角度刻度上方用以指示旋转位置的标识头8;The workbench 1 is rotatably connected to the
支撑平台5上还设置有两组相对延伸至锯切槽4两侧的靠山板9,靠山板9上垂直固定有螺母块10和导向杆11,支撑平台5上固定有两组固定板12,两组靠山板9上的螺母块10和导向杆11对应垂直穿过固定板12,且螺母块10的端部螺纹连接有螺杆13,螺杆13对应通过两组带座轴承14架设固定在支撑平台5上,且由驱动部件驱动旋转,来带动两组靠山板9抵靠限位在板材的一侧;The
支撑平台5上还设置有对应标识靠山板9直线运动位置的刻度线。The
外齿圈6固定在圆形工作台1的外圈,从而可避免废料落料时对于外齿圈6造成干涉,且工作台1转动连接在支撑平台5上的贯通腔内,贯通腔下方滑动连接有用于承接废料的废料收纳盒15,从而可通过抽拉废料收纳盒15实现对于废料收纳盒15的清空和更换。The
本实用新型的工作原理是:通过将设置一组旋转的工作台1,其上安装切割锯2,且设置配合切割锯2切割工件的锯切槽4,当需要切割板材时,可启动旋转电机7,使得工作台1上的锯切槽4旋转到与靠山板9相交指定的角度处,进而将板材靠接在靠山板9的一侧置于工作台1上,切割锯2下降朝向锯切槽4锯切板材,此时可完成在板材上锯切出一组倾斜有一定角度的切槽,同时还可通过调整靠山板9的直线位置,使得调整此切槽的长度,或是适应不同宽度的板材进行切割操作,而直线的调整和角度的调整,均采用自动化动力设备完成,因此操作较为方便,且整体设备由电机控制,因此驱动成本亦能够控制在较低的水平。The working principle of the utility model is as follows: by setting a group of rotating worktables 1 on which a
实施例2Example 2
结合图4至图5所示的一种板材智能裁切装置,在本实施例中,是在实施例1的基础上的进一步限定,In conjunction with the intelligent sheet cutting device shown in FIGS. 4 to 5 , in this embodiment, it is further limited on the basis of Embodiment 1,
每组靠山板9上均设置有两组螺母块10,故而当需要螺母块10内的螺杆13同步旋转时,才可实现靠山板9的驱动运动,故而可增加靠山板9定位后的稳定性效果,且在本实施例中,四组螺母块10呈矩形分布,对应在螺母块10内的螺杆13端部还对接有一组对接轴16,为了对接方便,螺杆13的端部可设置矩形插块,且对接轴16的端部设置有与矩形插块对接插合的矩形插口17。四组对接轴16转动连接在直角滑板18上,且其上套接固定有四组呈矩形分布的同步带轮,驱动部件为一组安装在直角滑板18上的驱动电机19,驱动电机19与一组对接轴16驱动相连,且通过同步带20带动四组对接轴16同步旋转,来驱动四组螺杆13旋转实现两组靠山板9的同步靠近工件一侧或远离工件一侧。由于每组靠山板9上均设置有两组螺母块10,当无需调整靠山板9位置时,可将直线滑板推离支撑平台5,且中间用隔块隔开即可,此时两组螺母块10可稳定的实现靠山板9的锁定,而需要调整靠山板9位置时,此时可将直线滑板滑向支撑平台5,且矩形插口17与矩形插块对接,启动驱动电机19,即可实同步实现螺杆13的同步旋转,为了提高稳定性,直角滑板18上设置有两组导向板21,支撑平台5上设置有两组穿过导向板21的导向轴22,导向轴22外套接有限位在导向轴22端部和导向板21之间的压缩弹簧23。且为了确保同步带20与同步带轮的稳定配合,还可在相邻的两组同步带轮之间还设置有张紧轮24,张紧轮24通过张紧轴转动连接在直角滑板18上,且用于将同步带20包设压紧在同步带轮外。Two sets of
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing. The technical solutions described in the embodiments are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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