CN217475665U - A honing head disassembly device - Google Patents
A honing head disassembly device Download PDFInfo
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- CN217475665U CN217475665U CN202221590659.3U CN202221590659U CN217475665U CN 217475665 U CN217475665 U CN 217475665U CN 202221590659 U CN202221590659 U CN 202221590659U CN 217475665 U CN217475665 U CN 217475665U
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Abstract
本实用新型公开了一种珩磨头拆装装置,包括:第一底座,沿长度方向由第一面延伸到第二面,第一底座的顶部设有用于放置珩磨头的定位槽,定位槽沿珩磨头的轴向延伸至第二面,第一底座上设有用于将珩磨头限定于定位槽中的限位结构,限位结构和/或定位槽中设有用于与珩磨头外表面的轴向槽配合的定位齿,第一底座于定位槽的下方设有由第二面继续沿长度方向延伸一定长度的第二底座;推杆承托部件,设置于第二底座,推杆承托部件与第二面间隔一定距离,推杆承托部件设有用于承托珩磨头推杆的托槽。其能够在拆装珩磨头时实现单人作业,有效保护推杆及珩磨头本体不出现变形、损坏,保证珩磨头的加工品质,提高珩磨头的拆装作业效率和珩磨头的使用寿命。
The utility model discloses a disassembly and assembly device for a honing head, comprising: a first base extending from a first surface to a second surface along a length direction; a positioning groove for placing the honing head is arranged on the top of the first base; The axial direction of the honing head extends to the second surface, the first base is provided with a limiting structure for confining the honing head in the positioning groove, and the limiting structure and/or the positioning groove is provided with a shaft for connecting with the outer surface of the honing head For the positioning teeth matched to the groove, the first base is provided with a second base extending from the second surface to a certain length along the length direction below the positioning groove; the push rod supporting part is arranged on the second base, and the push rod supporting part With a certain distance from the second surface, the push rod supporting part is provided with a bracket for supporting the honing head push rod. It can realize single-person operation when disassembling and assembling the honing head, effectively protect the push rod and the honing head body from deformation and damage, ensure the processing quality of the honing head, and improve the disassembly and assembly efficiency of the honing head and the service life of the honing head.
Description
技术领域technical field
本实用新型用于珩磨头拆装设备领域,特别是涉及一种珩磨头拆装装置。The utility model is used in the field of honing head disassembly and assembly equipment, in particular to a honing head disassembly and assembly device.
背景技术Background technique
发动机加工使用的珩磨头在定期清洗及保养维护时,需重复不断拆装珩磨头里面的涨芯、推杆、浮动头等部件,由于缺乏专用工具,拆装浮动头时需双人作业,作业效率低,增加作业成本,而且拆装浮动头时整体受力作用在珩磨头本体上,容易导致珩磨头本体损坏。此外,由于涨心推杆的限位销和推杆是过盈配合,需采用敲击的方向进行拆装,而推杆处于悬空状态,当受力时容易致使推杆出现变形及损坏,大大降低珩磨头的使用寿命。When the honing head used in engine processing is regularly cleaned and maintained, it is necessary to repeatedly disassemble and assemble the core expansion, push rod, floating head and other components in the honing head. Due to the lack of special tools, two people are required to disassemble and assemble the floating head, and the work efficiency is low. , increase the operating cost, and the overall force acts on the honing head body when disassembling and assembling the floating head, which is easy to cause damage to the honing head body. In addition, due to the interference fit between the limit pin and the push rod of the push rod, the knocking direction needs to be used for disassembly and assembly, and the push rod is in a suspended state, which is easy to cause deformation and damage of the push rod when it is stressed. Reduce the service life of the honing head.
实用新型内容Utility model content
本实用新型的目的在于至少解决现有技术中存在的技术问题之一,提供一种珩磨头拆装装置,其能够在拆装珩磨头时实现单人作业,有效保护推杆及珩磨头本体不出现变形、损坏,保证珩磨头的加工品质,提高珩磨头的拆装作业效率和珩磨头的使用寿命。The purpose of the present utility model is to solve at least one of the technical problems existing in the prior art, and to provide a honing head disassembly and assembly device, which can realize single-person operation when disassembling and assembling the honing head, and effectively protect the push rod and the honing head body from being damaged. Deformation and damage occur to ensure the processing quality of the honing head, improve the disassembly and assembly efficiency of the honing head and the service life of the honing head.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:
一种珩磨头拆装装置,包括:A device for disassembling and assembling a honing head, comprising:
第一底座,沿长度方向由第一面延伸到第二面,所述第一底座的顶部设有用于放置珩磨头的定位槽,所述定位槽沿珩磨头的轴向延伸至所述第二面,所述第一底座上设有用于将珩磨头限定于所述定位槽中的限位结构,所述限位结构和/或所述定位槽中设有用于与珩磨头外表面的轴向槽配合的定位齿,所述第一底座于所述定位槽的下方设有由所述第二面继续沿长度方向延伸一定长度的第二底座;The first base extends from the first surface to the second surface along the length direction, the top of the first base is provided with a positioning groove for placing the honing head, and the positioning groove extends to the second surface along the axial direction of the honing head Surface, the first base is provided with a limit structure for confining the honing head in the positioning groove, and the limit structure and/or the positioning groove is provided with an axial direction for connecting with the outer surface of the honing head Positioning teeth matched with grooves, the first base is provided with a second base extending from the second surface to a certain length along the length direction below the positioning groove;
推杆承托部件,设置于所述第二底座,所述推杆承托部件与所述第二面间隔一定距离,所述推杆承托部件设有用于承托珩磨头推杆的托槽。The push rod supporting member is arranged on the second base, the push rod supporting member is spaced from the second surface by a certain distance, and the push rod supporting member is provided with a bracket for supporting the honing head push rod .
在一些实施例中,所述定位槽为与珩磨头表面配合的仿形槽。In some embodiments, the positioning grooves are contoured grooves that cooperate with the surface of the honing head.
在一些实施例中,所述定位槽设有轴向台阶面,所述轴向台阶面用于珩磨头在所述定位槽中的轴向定位,并使珩磨头的浮动头露出于所述第二面之外。In some embodiments, the positioning groove is provided with an axial stepped surface, the axial stepped surface is used for the axial positioning of the honing head in the positioning groove, and the floating head of the honing head is exposed to the first Beyond the second side.
在一些实施例中,所述定位槽沿珩磨头的轴向由第一面延伸至所述第二面,所述限位结构包括限位压环,所述限位压环与所述第一底座连接,所述限位压环与所述定位槽限定出供珩磨头沿轴向放入的通孔,所述限位压环具有与珩磨头表面配合的仿形内壁面。In some embodiments, the positioning groove extends from the first surface to the second surface along the axial direction of the honing head, the limiting structure includes a limiting pressure ring, and the limiting pressure ring is connected to the first surface. The base is connected, the limiting pressure ring and the positioning groove define a through hole for inserting the honing head in the axial direction, and the limiting pressure ring has a contoured inner wall surface matched with the surface of the honing head.
在一些实施例中,所述限位压环的仿形内壁面和所述定位槽中均设有定位齿,所述限位压环的仿形内壁面的定位齿与所述定位槽中的定位齿沿轴向错开。In some embodiments, positioning teeth are provided on the contoured inner wall surface of the limit pressure ring and the positioning groove, and the positioning teeth on the contoured inner wall surface of the limit pressure ring are connected with the positioning teeth in the positioning groove. The positioning teeth are staggered in the axial direction.
在一些实施例中,所述定位槽在所述第二面形成外扩的过渡坡面。In some embodiments, the positioning groove forms an outwardly expanding transition slope on the second surface.
在一些实施例中,所述推杆承托部件与所述第二底座分体设置,所述第二底座设有轴向浮动槽,所述推杆承托部件设置于所述轴向浮动槽,并被设置成能够沿所述轴向浮动槽移动。In some embodiments, the push rod supporting member is disposed separately from the second base, the second base is provided with an axial floating groove, and the push rod supporting member is disposed in the axial floating groove , and is arranged to be able to move along the axial floating groove.
在一些实施例中,所述推杆承托部件在所述托槽的槽底开设避让孔。In some embodiments, the push rod supporting member defines an escape hole at the bottom of the bracket.
在一些实施例中,所述推杆承托部件在靠近所述第二面的一侧表面设有供珩磨头锥形套嵌入的弧形槽。In some embodiments, an arc-shaped groove into which the tapered sleeve of the honing head is inserted is provided on a surface of the push rod supporting member on a side surface close to the second surface.
在一些实施例中,所述推杆承托部件采用塑料制作,所述第一底座、第二底座和限位压环采用塑料一体制作。In some embodiments, the push rod supporting member is made of plastic, and the first base, the second base and the limiting pressure ring are made of plastic in one piece.
上述技术方案中的一个技术方案至少具有如下优点或有益效果之一:采用本实用新型技术方案的拆装装置拆装珩磨头时,先将珩磨头沿轴向放置于第一底座的定位槽,放置时,需要将珩磨头的浮动头露出于第二面之外,然后通过限位结构将珩磨头限定于定位槽中,避免拆装过程中珩磨头由定位槽中跳出。同时,珩磨头的周向通过与珩磨头外表面的轴向槽配合的定位齿进行限定,避免拆装过程中珩磨头在定位槽中旋转。将推杆承托部件的托槽承托住珩磨头推杆,如此便可通过扳手将浮动头由珩磨头旋出,通过顶针配合敲击动作将涨心推杆的限位销拆下。本实用新型通过上述技术方案一方面借助于第一底座对于珩磨头提供的定位、止动能力,能够在拆装珩磨头时实现单人作业,另一方面,借助于推杆承托部件的承托功能,避免推杆处于悬空状态,有效保护推杆及珩磨头本体不出现变形、损坏,保证珩磨头的加工品质,提高珩磨头的拆装作业效率和珩磨头的使用寿命。One of the above technical solutions has at least one of the following advantages or beneficial effects: when using the disassembly and assembly device of the present utility model to disassemble and assemble the honing head, first place the honing head in the positioning groove of the first base along the axial direction, When placing, the floating head of the honing head needs to be exposed outside the second surface, and then the honing head is limited in the positioning groove by the limiting structure, so as to prevent the honing head from jumping out of the positioning groove during disassembly and assembly. At the same time, the circumferential direction of the honing head is defined by the positioning teeth matched with the axial grooves on the outer surface of the honing head, so as to prevent the honing head from rotating in the positioning groove during disassembly and assembly. Support the honing head push rod with the bracket of the push rod supporting part, so that the floating head can be unscrewed from the honing head by the wrench, and the limit pin of the centering push rod can be removed by the thimble with the knocking action. Through the above technical solutions, on the one hand, the utility model can realize the single-person operation when disassembling and assembling the honing head by means of the positioning and stopping ability provided by the first base for the honing head; Support function, avoid the push rod in the suspended state, effectively protect the push rod and the honing head body from deformation and damage, ensure the processing quality of the honing head, improve the disassembly and assembly efficiency of the honing head and the service life of the honing head.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or learned by practice of the invention.
附图说明Description of drawings
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments in conjunction with the accompanying drawings, wherein:
图1是本实用新型一个实施例结构示意图;Fig. 1 is the structural representation of an embodiment of the present utility model;
图2是图1所示的一个实施例结构俯视图;Fig. 2 is a top view of the structure of an embodiment shown in Fig. 1;
图3是图2中A-A处截面图;Figure 3 is a sectional view at A-A in Figure 2;
图4是图2中B-B处截面图;Fig. 4 is a sectional view at B-B in Fig. 2;
图5是图1所示的一个实施例推杆承托部件结构示意图;FIG. 5 is a schematic structural diagram of the push rod supporting member of an embodiment shown in FIG. 1;
图6是图1所示的一个实施例使用状态示意图。FIG. 6 is a schematic diagram of a use state of the embodiment shown in FIG. 1 .
具体实施方式Detailed ways
本部分将详细描述本实用新型的具体实施例,本实用新型之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本实用新型的每个技术特征和整体技术方案,但其不能理解为对本实用新型保护范围的限制。This part will describe the specific embodiments of the present invention in detail, and the preferred embodiments of the present invention are shown in the accompanying drawings. Understand each technical feature and overall technical solution of the present invention, but it should not be construed as a limitation on the protection scope of the present invention.
本实用新型中,如果有描述到方向(上、下、左、右、前及后)时,其仅是为了便于描述本实用新型的技术方案,而不是指示或暗示所指的技术特征必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the present utility model, if there is a description to the direction (up, down, left, right, front and rear), it is only for the convenience of describing the technical solution of the present utility model, rather than indicating or implying that the technical features referred to must have The particular orientation, construction and operation in the particular orientation are therefore not to be construed as limitations of the present invention.
本实用新型中,“若干”的含义是一个或者多个,“多个”的含义是两个以上,“大于”“小于”“超过”等理解为不包括本数;“以上”“以下”“以内”等理解为包括本数。在本实用新型的描述中,如果有描述到“第一”“第二”仅用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the present utility model, "a number of" means one or more, "multiple" means two or more, "greater than", "less than", "exceeding", etc. are understood as not including this number; "above", "below" " "within" and the like shall be understood as including this number. In the description of the present invention, if it is described that "first" and "second" are only used for the purpose of distinguishing technical features, it should not be understood as indicating or implying relative importance or indicating the number of technical features indicated. Or implicitly indicate the order of the indicated technical features.
本实用新型中,除非另有明确的限定,“设置”“安装”“连接”等词语应做广义理解,例如,可以是直接相连,也可以通过中间媒介间接相连;可以是固定连接,也可以是可拆卸连接,还可以是一体成型;可以是机械连接,也可以是电连接或能够互相通讯;可以是两个元件内部的连通或两个元件的相互作用关系。所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly defined, words such as "set", "installation" and "connection" should be understood in a broad sense, for example, it may be directly connected or indirectly connected through an intermediate medium; it may be a fixed connection or a It can be a detachable connection or an integral molding; it can be a mechanical connection, an electrical connection or can communicate with each other; it can be the internal communication between the two elements or the interaction relationship between the two elements. Those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solutions.
本实用新型的实施例提供了一种珩磨头拆装装置,用于在珩磨头定期清洗及保养维护时拆装珩磨头里面的涨芯、推杆、浮动头等部件。The embodiment of the utility model provides a honing head disassembly and assembly device, which is used to disassemble and assemble components such as core expansion, push rod, floating head and the like in the honing head when the honing head is regularly cleaned and maintained.
参见图1、图6,珩磨头拆装装置包括第一底座100和推杆承托部件200。其中,第一底座100沿长度方向由第一面101延伸到第二面102,第一底座100具有一定厚度,第一底座100的顶部设有用于放置珩磨头300的定位槽103,定位槽103由第一底座100的顶部下沉,定位槽103沿珩磨头300的轴向延伸至第二面102,第一底座100上设有用于将珩磨头限定于定位槽103中的限位结构,限位结构用于避免珩磨头300在拆装过程中由定位槽103中跳出,保证珩磨头300在拆装过程中处于稳定定位状态。限位结构和/或定位槽103中设有用于与珩磨头300外表面的轴向槽301配合的定位齿104,定位齿104能够限定珩磨头300在定位槽103中的转动,进一步借助扳手能够实现浮动头在珩磨头300上的旋下。Referring to FIG. 1 and FIG. 6 , the honing head dismounting device includes a
其中,第一底座100于定位槽103的下方设有由第二面102继续沿长度方向延伸一定长度的第二底座105。第一底座100和第二底座105之间形成台阶面,该台阶面用于拆卸浮动头提供转动空间。Wherein, the
推杆承托部件200设置于第二底座105,推杆承托部件200与第二面102间隔一定距离,推杆承托部件200设有用于承托珩磨头推杆302的托槽201,避免珩磨头推杆302悬空。The push
结合图1、图6,采用本实用新型技术方案的拆装装置拆装珩磨头300时,先将珩磨头300沿轴向放置于第一底座100的定位槽103,放置时,需要将珩磨头300的浮动头露出于第二面102之外,然后通过限位结构将珩磨头300限定于定位槽103中,避免拆装过程中珩磨头300由定位槽103中跳出。同时,珩磨头300的周向通过与珩磨头300外表面的轴向槽301配合的定位齿104进行限定,避免拆装过程中珩磨头300在定位槽103中旋转。将推杆承托部件200的托槽201承托住珩磨头推杆302,如此便可通过扳手将浮动头由珩磨头300旋出,通过顶针配合敲击动作将涨心推杆的限位销拆下。本实用新型通过上述技术方案一方面借助于第一底座100对于珩磨头300提供的定位、止动能力,能够在拆装珩磨头300时实现单人作业,另一方面,借助于推杆承托部件200的承托功能,避免推杆处于悬空状态,有效保护推杆及珩磨头300本体不出现变形、损坏,保证珩磨头300的加工品质,提高珩磨头300的拆装作业效率和珩磨头300的使用寿命。1 and 6, when the
在一些实施例中,参见图1,定位槽103为与珩磨头300表面配合的仿形槽,提升珩磨头300在定位槽103中的定位精度。In some embodiments, referring to FIG. 1 , the
进一步的,参见图1、图4,定位槽103设有若干轴向台阶面107,轴向台阶面107能够与珩磨头300外表面的轴向结构相配合,轴向台阶面107用于珩磨头300在定位槽103中的轴向定位,并使珩磨头300的浮动头露出于第二面102之外,进一步通过扳手对浮动头施加力矩,实现珩磨头300的浮动头露的拆卸。Further, referring to FIG. 1 and FIG. 4 , the
在一些实施例中,参见图1,定位槽103沿珩磨头300的轴向由第一面101延伸至第二面102,形成通槽。参见图2、图3、图4、图6,限位结构包括限位压环108,限位压环108与第一底座100连接,限位压环108呈弧形,限位压环108横跨于定位槽103上方,限位压环108与定位槽103限定出供珩磨头300沿轴向放入的通孔,限位压环108具有与珩磨头300表面配合的仿形内壁面。本实施例通过限位压环108在第一底座100上形成一个套箍,使用时,直接将珩磨头300沿轴向放入其中,到位后即可实现定位,整个结构简单,使用非常方便,而且定位非常可靠。In some embodiments, referring to FIG. 1 , the
进一步的,参见图1、图3,限位压环108的仿形内壁面和定位槽103中均设有定位齿104,定位齿104沿轴向延伸一定长度。而且,限位压环108的仿形内壁面的定位齿104与定位槽103中的定位齿104沿周向和轴向错开,以从珩磨头300周向、轴向的多个位置对其进行定位,提升其定位的稳定性。Further, referring to FIGS. 1 and 3 , the contoured inner wall surface of the limiting
可以理解的是,限位结构除了采用限位压环108以外,限位结构还可采用在第一底座100上设置可开合的夹持结构,夹持结构合上后与第一底座100稳定连接,夹持结构打开后,定位槽103完全敞开,珩磨头300可在其中快速取放。It can be understood that, in addition to the limiting
在一些实施例中,参见图2,定位槽103在第二面102形成外扩的过渡坡面109,过渡坡面109提供导向,方便珩磨头300沿轴向放入定位槽103中。In some embodiments, referring to FIG. 2 , the
推杆承托部件200与第二底座105可设置为一体结构或分体结构,例如在一些实施例中,参见图1,推杆承托部件200用于承载拆装涨心推杆的敲击力,推杆承托部件200与第二底座105分体设置,第二底座105设有轴向浮动槽110,推杆承托部件200设置于轴向浮动槽110,并被设置成能够沿轴向浮动槽110移动。本实施例中,当用撞针敲击涨心推杆的限位销,并将其敲下后,涨心推杆在珩磨头300内部的弹簧的作用下自动弹出,对应的推杆承托部件200沿轴向浮动槽110移动,以为涨心推杆提供避让,从而便于涨心推杆的快速取下。The push
在一些实施例中,参见图5,为了避免因局部受力导致推杆承托部件200对推杆造成损伤,推杆承托部件200的托槽201沿轴向延伸一定长度。对应的,推杆承托部件200在托槽201的槽底开设避让孔202,以为用撞针敲击涨心推杆掉落的限位销提供避让空间,避免干涉。In some embodiments, referring to FIG. 5 , in order to avoid damage to the push rod caused by the partial force on the push
进一步的,参见图5、图6,推杆承托部件200采用仿形设计,推杆承托部件200在靠近第二面102的一侧表面设有供珩磨头300锥形套嵌入的弧形槽203。Further, referring to FIG. 5 and FIG. 6 , the push
在一些实施例中,推杆承托部件200采用塑料制作,第一底座100、第二底座105和限位压环108采用塑料一体制作,避免在拆装过程中损伤珩磨头300。In some embodiments, the push
在本说明书的描述中,参考术语“示例”、“实施例”或“一些实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, a description with reference to the terms "example", "embodiment" or "some embodiments" etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in the present invention. in at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
当然,本发明创造并不局限于上述实施方式,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。Of course, the present invention is not limited to the above-mentioned embodiments, and those skilled in the art can also make equivalent modifications or replacements without violating the spirit of the present invention, and these equivalent modifications or replacements are included in the claims of the present application within the limited range.
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