CN217473763U - A fault detection system for a cone crusher - Google Patents
A fault detection system for a cone crusher Download PDFInfo
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- CN217473763U CN217473763U CN202123266377.6U CN202123266377U CN217473763U CN 217473763 U CN217473763 U CN 217473763U CN 202123266377 U CN202123266377 U CN 202123266377U CN 217473763 U CN217473763 U CN 217473763U
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Abstract
Description
技术领域technical field
本实用新型涉及矿山、骨料加工设备技术领域,尤其涉及一种圆锥破碎机的故障检测系统。The utility model relates to the technical field of mining and aggregate processing equipment, in particular to a fault detection system for a cone crusher.
背景技术Background technique
单缸液压圆锥破碎机可广泛应用于各黑色、有色、非金属矿山及砂石料等工业领域,破碎力大、生产效率高、层压破碎、成品粒型均匀、易耗件消耗少、运行成本低等特点使得单缸液压圆锥破碎机在破碎行业中扮演者一个不可或缺的重要角色,其原理是通过一对啮合的齿轮带动偏心总成自转,主轴总成在偏心总成的驱动下做悬摆运动,对破碎腔内的物料挤压破碎,其中偏心总成外圈与下机架衬套滑动接触,内圈与主轴滑动接触,由于偏心总成的高速自转状态和润滑油路的设计,接触的位置处于油浸式润滑中。The single-cylinder hydraulic cone crusher can be widely used in various industrial fields such as black, non-ferrous, non-metallic mines and sand and gravel materials. It has large crushing force, high production efficiency, laminated crushing, uniform finished product particle shape, low consumption of consumable parts, and operating cost. The low-level features make the single-cylinder hydraulic cone crusher an indispensable and important role in the crushing industry. The principle is to drive the eccentric assembly to rotate through a pair of meshing gears, and the main shaft assembly is driven by the eccentric assembly. The pendulum motion squeezes and crushes the materials in the crushing chamber. The outer ring of the eccentric assembly is in sliding contact with the bushing of the lower frame, and the inner ring is in sliding contact with the main shaft. Due to the high-speed rotation state of the eccentric assembly and the design of the lubricating oil circuit , the contact position is in oil-immersed lubrication.
现有的故障检测方法为在润滑油箱安置温度传感器,用来检测回到油箱的润滑油温度从而达到检测出零件异常的的目的,由于油箱与偏心总成之间还存在一段较长的油路,并且回油主要通过自重回油,回油速度缓慢,油箱中的润滑油本身有温度,需要一定的时间才能改变整个油箱的温度,此种检测方式存在比较大的滞后性,无法及时采取保护措施The existing fault detection method is to install a temperature sensor in the lubricating oil tank to detect the temperature of the lubricating oil returning to the oil tank, so as to achieve the purpose of detecting the abnormality of the parts, because there is still a long oil circuit between the oil tank and the eccentric assembly. , and the oil return is mainly through its own weight, and the oil return speed is slow. The lubricating oil in the oil tank itself has a temperature, and it takes a certain time to change the temperature of the entire oil tank. This detection method has a relatively large lag and cannot be taken in time. Safeguard
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种圆锥破碎机的故障检测系统。The purpose of the utility model is to propose a fault detection system for a cone crusher in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:一种圆锥破碎机的故障检测系统,包括下机架和外壁,所述外壁固定连接在下机架的左侧上部,所述外壁与内壁通过加强筋连接,所述下机架的内中部设置有内壁,所述内壁的内部设置有机架衬套,所述机架衬套内部滑动连接在偏心总成的外圈,所述加强筋与信号线之间通过线夹连接,所述内壁的下端左侧设置有传感器安装孔,所述传感器安装孔的内部螺纹连接有温度传感器,所述温度传感器的一端固定连接有传感器探头,所述传感器探头延伸进内壁中,所述温度传感器的中部设置有若干个均匀分布的卡槽。In order to achieve the above purpose, the utility model adopts the following technical scheme: a fault detection system for a cone crusher, comprising a lower frame and an outer wall, the outer wall is fixedly connected to the upper left side of the lower frame, and the outer wall and the inner wall pass through Reinforcing ribs are connected, the inner middle part of the lower frame is provided with an inner wall, the inner wall is provided with a frame bushing, the inside of the frame bushing is slidably connected to the outer ring of the eccentric assembly, and the reinforcing ribs are connected to the outer ring of the eccentric assembly. The signal lines are connected by wire clips, a sensor installation hole is provided on the left side of the lower end of the inner wall, a temperature sensor is threadedly connected to the inner part of the sensor installation hole, and a sensor probe is fixedly connected to one end of the temperature sensor, and the sensor The probe extends into the inner wall, and a number of evenly distributed card slots are arranged in the middle of the temperature sensor.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述偏心总成的内圈滑动连接有主轴且主轴位于下机架的内中部。A main shaft is slidably connected to the inner ring of the eccentric assembly, and the main shaft is located in the inner middle of the lower frame.
作为上述技术方案的进一步描述:As a further description of the above technical solutions:
所述加强筋的下端设置有均匀分布的线夹。The lower ends of the reinforcing ribs are provided with evenly distributed wire clips.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述信号线电性连接有温度传感器。The signal line is electrically connected with a temperature sensor.
作为上述技术方案的进一步描述:As a further description of the above technical solutions:
所述内壁的内部设置有润滑油。The interior of the inner wall is provided with lubricating oil.
作为上述技术方案的进一步描述:As a further description of the above technical solutions:
所述卡槽的外周均设置有密封圈。The outer periphery of the card slot is provided with a sealing ring.
作为上述技术方案的进一步描述:As a further description of the above technical solutions:
所述加强筋内部为铸造空心结构。The inside of the reinforcing rib is a casting hollow structure.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
本实用新型中,当圆锥破碎机出现过载情况时,受破碎压力的影响偏心总成运转轨迹改变,与内壁中其它部位接触碰撞或摩擦产生高热量,热量传递给润滑油,润滑油在流动中其热量被浸润在润滑油中的温度传感器的传感器探头检测到,温度传感器后发出电信号通过信号线传递至设备的PLC系统中,使设备及时采取保护措施,解决了故障发现滞后的问题。In the utility model, when the cone crusher is overloaded, the running track of the eccentric assembly changes due to the impact of the crushing pressure, and the contact collision or friction with other parts in the inner wall generates high heat, and the heat is transferred to the lubricating oil, and the lubricating oil flows in the flow. Its heat is detected by the sensor probe of the temperature sensor soaked in the lubricating oil, and the temperature sensor sends an electrical signal to the PLC system of the equipment through the signal line, so that the equipment can take protective measures in time and solve the problem of delay in fault discovery.
附图说明Description of drawings
图1为本实用新型提出的一种圆锥破碎机的故障检测系统的剖视图;Fig. 1 is the sectional view of a kind of fault detection system of cone crusher proposed by the utility model;
图2为本实用新型提出的一种圆锥破碎机的故障检测系统的内部结构示意图;2 is a schematic diagram of the internal structure of a fault detection system for a cone crusher proposed by the utility model;
图3为本实用新型提出的一种圆锥破碎机的故障检测系统中温度传感器示意图;3 is a schematic diagram of a temperature sensor in a fault detection system for a cone crusher proposed by the utility model;
图4为图3中A处的放大图;Fig. 4 is the enlarged view of A place in Fig. 3;
图5为本实用新型提出的一种圆锥破碎机的故障检测系统中下机架的结构示意图。5 is a schematic structural diagram of a lower frame in a fault detection system for a cone crusher proposed by the utility model.
图例说明:illustration:
1、温度传感器;2、润滑油;3、主轴;4、偏心总成;5、机架衬套;6、线夹;7、下机架;8、信号线;9、传感器探头;10、卡槽;11、密封圈;12、加强筋;13、外壁;14、内壁;15、传感器安装孔。1. Temperature sensor; 2. Lubricating oil; 3. Main shaft; 4. Eccentric assembly; 5. Frame bushing; 6. Cable clamp; 7. Lower frame; 8. Signal wire; 9. Sensor probe; 10. 11. Sealing ring; 12. Reinforcing rib; 13. Outer wall; 14. Inner wall; 15. Sensor installation hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation to the present invention; the terms "first", "second" and "third" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance. In addition, Unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
参照图1-5,本实用新型提供的一种实施例:一种圆锥破碎机的故障检测系统,包括下机架7和外壁13,外壁13固定连接在下机架7的左侧上部,外壁13与内壁14通过加强筋12连接,下机架7的内中部设置有内壁14,内壁14用于安装转动部件并通过润滑油,内壁14的内部设置有机架衬套5,机架衬套5内部滑动连接在偏心总成4的外圈,加强筋12与信号线8之间通过线夹6连接,内壁14的下端左侧设置有传感器安装孔15,其作用是帮助传感器躲过破碎机内部落下的石料,对传感器起到保护作用,传感器安装孔15的内部螺纹连接有温度传感器1,温度传感器1的一端固定连接有传感器探头9,传感器探头9延伸进内壁14中,传感器探头9浸没在高压的润滑油环境中测得环境温度,温度传感器1转化为电信号输入到PLC当中,温度传感器1的中部设置有若干个均匀分布的卡槽10。1-5, an embodiment provided by the present utility model: a fault detection system for a cone crusher, comprising a
偏心总成4的内圈滑动连接有主轴3且主轴3位于下机架7的内中部,高速转动下的偏心总成4驱动主轴3做悬摆运动,加强筋12的下端设置有均匀分布的线夹6,线夹6用以固定信号线8,信号线8电性连接有温度传感器1,内壁14的内部设置有润滑油2,卡槽10的外周均设置有密封圈11,密封圈11用以防止润滑油泄漏,加强筋12内部为铸造空心结构。The inner ring of the
工作原理:当圆锥破碎机工作时,偏心总成4受到啮合齿轮带动,高速转动下的偏心总成4驱动主轴3做悬摆运动,圆锥破碎机长时间破碎大批量的坚硬物料,偏心总成4一直处于高负荷状态,当圆锥破碎机出现过载情况时,由于破碎压力变大,偏心总成4运转轨迹偏移变形,与内壁14中其它部位接触碰撞或摩擦产生高热量,热量传递给润滑油2,润滑油2在流动中其热量被浸润在润滑油2中的温度传感器1的传感器探头9检测到,温度传感器1后发出电信号通过信号线8传递至设备的PLC系统中,设备采取保护措施,此检测系统快速准确的监控到故障发生,从而使得设备及时采取了保护措施。Working principle: When the cone crusher is working, the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model, All should be included in the protection scope of the present invention.
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