CN217403976U - Tensile chuck device for metal pipe tensile test - Google Patents
Tensile chuck device for metal pipe tensile test Download PDFInfo
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Abstract
本实用新型公开了一种金属管材拉伸试验的拉伸夹头装置,拉伸夹头装置结构包括两个对称的联接套筒、两个快速连接挂件以及两个夹持组合单元;其特征在于:拉伸试验机连接左联接套筒一端,左联接套筒另一端连接左快速连接挂件一端,左快速连接挂件另一端连接左夹持组合单元;拉伸试验机连接右联接套筒一端,右联接套筒另一端连接右快速连接挂件一端,右快速连接挂件另一端连接右夹持组合单元,左夹持组合单元和右夹持组合单元之间放置试样。本实用新型的优点是:结构简单,实用性更高,操作简单,安装迅速、准确,既可保证实验数据的精度,又可提高实验效率;生产成本低,节约能源与原材料,在市场中的流通性好。
The utility model discloses a tensile chuck device for tensile test of metal pipes. The structure of the tensile chuck device comprises two symmetrical connecting sleeves, two quick-connecting pendants and two clamping combined units; the utility model is characterized in that : The tensile testing machine is connected to one end of the left connecting sleeve, the other end of the left connecting sleeve is connected to one end of the left quick connection pendant, and the other end of the left quick connecting pendant is connected to the left clamping combination unit; the tensile testing machine is connected to one end of the right connecting sleeve, and the right The other end of the coupling sleeve is connected to one end of the right quick connection pendant, the other end of the right quick connection pendant is connected to the right clamping combination unit, and the sample is placed between the left clamping combination unit and the right clamping combination unit. The advantages of the utility model are: simple structure, higher practicability, simple operation, rapid and accurate installation, which can not only ensure the accuracy of experimental data, but also improve the experimental efficiency; Good circulation.
Description
技术领域technical field
本实用新型属于金属材料的拉伸试验技术领域,具体涉及一种金属管材拉伸试验的拉伸夹头装置。The utility model belongs to the technical field of tensile testing of metal materials, in particular to a tensile chuck device for tensile testing of metal pipes.
背景技术Background technique
拉伸试验是指在承受轴向拉伸载荷下测定材料特性的试验方法。利用拉伸试验得到的数据可以确定材料的弹性极限、伸长率、弹性模量、比例极限、面积缩减量、拉伸强度、屈服点、屈服强度和其它拉伸性能指标。从高温下进行的拉伸试验可以得到蠕变数据。金属拉伸试验的步骤可参见ASTM E-8标准。塑料拉伸试验的方法参见ASTM D-638标准、D-2289标准(高应变率)和D-882标准(薄片材)。ASTM D-2343标准规定了适用于玻璃纤维的拉伸试验方法;ASTM D-897标准中规定了适用于粘结剂的拉伸试验方法;ASTM D-412标准中规定了硬橡胶的拉伸试验方法。测定材料在拉伸载荷作用下的一系列特性的试验,又称抗拉试验。它是材料机械性能试验的基本方法之一,主要用于检验材料是否符合规定的标准和研究材料的性能。Tensile testing refers to a test method for determining the properties of a material under an axial tensile load. Using the data obtained from the tensile test, the elastic limit, elongation, elastic modulus, proportional limit, area reduction, tensile strength, yield point, yield strength and other tensile properties of the material can be determined. Creep data can be obtained from tensile tests conducted at elevated temperatures. The procedure for tensile testing of metals can be found in the ASTM E-8 standard. Methods for tensile testing of plastics are found in ASTM D-638, D-2289 (high strain rate) and D-882 (sheet). ASTM D-2343 standard specifies the tensile test method applicable to glass fibers; ASTM D-897 standard specifies the tensile test method applicable to adhesives; ASTM D-412 standard specifies the tensile test for hard rubber method. A test to determine a series of properties of a material under a tensile load, also known as a tensile test. It is one of the basic methods for testing the mechanical properties of materials.
拉伸夹具本身就是一个锁紧机构。在结构上没有固定的模式,根据不同的试样及试验力大小,在结构上差别很大。大试验力的试样一般采用斜面夹紧结构,随试验力的增加,夹紧力随之增加,台肩试样采用悬挂结构等,如果夹具按结构划分,可分为楔形类夹具(指采用斜面锁紧原理结构的夹具)、对夹类夹具(指采用单面或双面螺纹顶紧原理结构的夹具)、缠绕类夹具(指试样通过缠绕方式锁紧的夹具)、偏心类夹具指采用(偏心锁紧原理结构的夹具)、杠杆类夹具(指采用杠杆力放大原理结构的夹具)、台肩类夹具(指适用于台肩试样的夹具)、螺栓类夹具(指适用于螺栓、螺钉、螺柱等测试螺纹强度的夹具)、90°剥离类夹具(指适用于两试样进行垂具,直剥离的夹具)等。我们知道机械上的锁紧结构有:螺纹(即螺栓,螺钉,螺母)、斜面、偏心轮、杠杆等,夹具就是这些结构的组合体这些夹具的结构各有各的优缺点,例如:楔形夹具,初始夹紧力小,随试验力增加。夹紧力随之增加。对夹夹具,初始夹紧力大,随着试验力增加,夹紧力随之减小。The tension clamp itself is a locking mechanism. There is no fixed pattern in the structure, and the structure varies greatly according to different samples and the size of the test force. The sample with large test force generally adopts the inclined surface clamping structure. With the increase of the test force, the clamping force increases. The shoulder sample adopts the suspension structure, etc. If the fixture is divided according to the structure, it can be divided into wedge-shaped fixture The clamp with the principle structure of bevel locking), the clamp type clamp (referring to the clamp with the principle structure of single-sided or double-sided thread clamping), the winding type clamp (referring to the clamp in which the sample is locked by winding method), the eccentric type clamp Adopt (clamp with eccentric locking principle structure), lever type clamp (refers to the clamp with lever force amplification principle structure), shoulder type clamp (refers to the clamp suitable for the shoulder sample), bolt type clamp (refers to the bolt type clamp , screws, studs and other fixtures for testing thread strength), 90° peeling fixtures (referring to the fixtures suitable for vertical and straight peeling of two samples), etc. We know that the mechanical locking structures include: threads (ie bolts, screws, nuts), bevels, eccentrics, levers, etc. The fixture is a combination of these structures. The structures of these fixtures have their own advantages and disadvantages, such as: wedge-shaped fixtures , the initial clamping force is small and increases with the test force. The clamping force increases accordingly. For the clamping fixture, the initial clamping force is large, and as the test force increases, the clamping force decreases.
市场中的拉伸夹具多适用于金属棒材或者金属板材的拉伸试样,对于金属管材的拉伸试样,大多采用板材试样的夹具。由于管材拉伸试样多为弧形剖条试验,这种试样从管材上截取,夹持端为弧形剖条,直接采用板材拉伸夹具可能造成夹持面积较小,夹持不紧或者试样变形较大等问题,误差较大,无法得出准确的实验结果。为保证夹持稳固,可在试样剖切下来后将试样夹持端压平,但这样则需增加工作,实验费时费力。普通夹头无法满足金属管材拉伸试样的拉伸试验要求。Most of the tensile fixtures in the market are suitable for tensile specimens of metal bars or metal sheets. For tensile specimens of metal pipes, most of the fixtures for sheet specimens are used. Since most of the pipe tensile samples are arc-shaped section tests, this kind of sample is cut from the pipe, and the clamping end is an arc-shaped section. The direct use of the plate tension fixture may result in a small clamping area and a loose clamping. Or the problem of large deformation of the sample, the error is large, and accurate experimental results cannot be obtained. In order to ensure stable clamping, the clamping end of the sample can be flattened after the sample is cut, but this requires additional work, and the experiment is time-consuming and labor-intensive. Ordinary collets cannot meet the tensile test requirements of metal pipe tensile specimens.
针对现有夹具中关于金属管材试样拉伸试验的众多缺点,提出了一种金属管材拉伸试验的拉伸夹头装置。Aiming at the many shortcomings of the existing fixtures for tensile test of metal pipe samples, a tensile chuck device for tensile test of metal pipe is proposed.
发明内容SUMMARY OF THE INVENTION
为了解决金属管材拉伸试验中拉伸夹具无法与弧形剖条试样夹持面贴合,造成夹具与试样之间的夹紧力小、试样打滑、夹具钳口磨损或等现象,从而影响试验结果和数据准确性等问题,本实用新型提出了一种金属管材拉伸试验的拉伸夹头装置。In order to solve the phenomenon that the tensile fixture cannot fit the clamping surface of the curved profile specimen in the tensile test of the metal pipe, resulting in small clamping force between the fixture and the specimen, slipping of the specimen, and wear of the jaws of the fixture, etc. Therefore, the problems such as test results and data accuracy are affected, and the utility model provides a tensile chuck device for tensile test of metal pipes.
为了实现上述目的,本实用新型采用了下述技术方案:一种金属管材拉伸试验的拉伸夹头装置,拉伸夹头装置结构包括两个对称的联接套筒、两个快速连接挂件以及两个夹持组合单元;其特征在于:拉伸试验机连接左联接套筒一端,左联接套筒另一端连接左快速连接挂件一端,左快速连接挂件另一端连接左夹持组合单元;拉伸试验机连接右联接套筒一端,右联接套筒另一端连接右快速连接挂件一端,右快速连接挂件另一端连接右夹持组合单元,左夹持组合单元和右夹持组合单元之间放置试样。In order to achieve the above purpose, the utility model adopts the following technical scheme: a tensile chuck device for tensile test of metal pipes, the structure of the tensile chuck device comprises two symmetrical connecting sleeves, two quick connection pendants and Two clamping combination units; it is characterized in that: the tensile testing machine is connected to one end of the left connection sleeve, the other end of the left connection sleeve is connected to one end of the left quick connection pendant, and the other end of the left quick connection pendant is connected to the left clamping combination unit; The testing machine is connected to one end of the right connection sleeve, the other end of the right connection sleeve is connected to one end of the right quick-connect pendant, the other end of the right quick-connect pendant is connected to the right clamping combination unit, and the test machine is placed between the left clamping combination unit and the right clamping combination unit. Sample.
进一步的,所述联接套筒一端为半开口T型槽,另一端为内螺纹;T型槽挂有一个连接挂件,可实现快速挂取夹持单元快速挂靠,内螺纹与拉伸试验机上拉杆外螺纹配合联接。Further, one end of the connecting sleeve is a semi-open T-shaped groove, and the other end is an internal thread; a connecting pendant is hung on the T-shaped groove, which can realize the quick hanging of the clamping unit, and the internal thread is connected to the upper pull rod of the tensile testing machine. External thread mating connection.
进一步的,快速连接挂件一端为大凸台,大凸台与联接套筒的半开口T型槽大间隙配合,另一端为连接端,两侧面平直,平直下部分带光孔,光孔与夹持组合单元通过螺栓连接。其中间隙配合方便快速挂取,平直侧面上部分在贴合T型槽壁,保证试样在夹头中间位置,从而保证试样受力不偏。Further, one end of the quick connection pendant is a large boss, which fits with the semi-open T-shaped groove of the coupling sleeve with a large gap, and the other end is the connecting end, the two sides are straight, and the straight lower part has a light hole, and the light hole It is bolted to the clamping unit. Among them, the clearance fit is convenient for quick hanging, and the upper part of the straight side is fitted to the wall of the T-shaped groove to ensure that the sample is in the middle of the chuck, so as to ensure that the sample is not biased.
进一步的,夹持组合单元由具有凹弧形曲面的上夹持端部件和凸弧形曲面的下夹持端部件构成,凹弧形曲面的上夹持端部件和凸弧形曲面的下夹持端部件各有两个孔用于紧固和连接,其中一夹持端孔为光孔,另一夹持端孔为螺纹孔,与螺栓配合;凹弧形曲面的上夹持端部件的凹曲面滚花处理,凸弧形曲面的下夹持端部件的凸曲面滚花处理。将金属管材拉伸试样夹在凹弧形曲面的上夹持端部件和凸弧形曲面的下夹持端部件中间,实现了夹具由试样夹持端两面紧密贴合,受力均匀,不易造成应力集中。凹凸曲面滚花处理,增大接触面的摩擦阻力,解决试样拉伸过程中打滑的问题,使得试验时试样不会因为受力滑落或者大变形。Further, the clamping combination unit is composed of an upper clamping end part with a concave arc curved surface and a lower clamping end part with a convex arc curved surface, and the upper clamping end part of the concave arc curved surface and the lower clamping end part of the convex arc curved surface. The holding parts each have two holes for fastening and connection, one of which is a light hole, and the other is a threaded hole, which is matched with the bolt; the concave curved surface of the upper holding end part of the concave arc curved surface Knurling, convex knurling of the lower clamping end part of the convex curved surface. The metal pipe tensile sample is clamped between the upper clamping end part of the concave arc curved surface and the lower clamping end part of the convex arc curved surface, so that the clamp is tightly fitted by the clamping end of the sample on both sides, and the force is uniform. It is not easy to cause stress concentration. The concave-convex surface knurling treatment increases the frictional resistance of the contact surface and solves the problem of slippage during the tensile process of the sample, so that the sample will not slip or deform greatly due to the force during the test.
进一步的,所述螺栓为标准螺栓,螺栓连接配套有开口垫片。螺栓实现夹持组合与金属管材试样紧固联接;以及夹持端与连接快速连接挂件连接,开口垫片增加摩擦力,防止紧固件退出和松动。Further, the bolts are standard bolts, and the bolt connection is matched with an opening gasket. The bolt realizes the fastening connection between the clamping combination and the metal pipe sample; and the clamping end is connected with the connecting quick connection pendant, and the opening gasket increases the friction force to prevent the fastener from withdrawing and loosening.
本实用新型具有如下有益效果:(1)本实用新型夹头夹持端采用的弧形面设计,实现了与金属管材弧形剖条拉伸试样的紧密贴合,夹持受力面积更大,受力均匀,试样不易打滑脱落变形,试验数据准确可靠;(2)本实用新型结构巧妙,采用螺栓连接,便于拆卸与装配。与夹持单元与拉伸试验机的联接采用快挂方式,T型槽侧壁定位,挂取方便快捷,定位准确;(3)本实用新型结构简单,实用性更高,操作简单,安装迅速、准确,既可保证实验数据的精度,又可提高实验效率;(4)本实用新型的生产成本低,节约能源与原材料,在市场中的流通性好。The utility model has the following beneficial effects: (1) The arc surface design adopted at the clamping end of the collet of the utility model realizes the close fit with the arc-shaped section tensile sample of the metal pipe, and the clamping force area is larger. Large, uniform force, the sample is not easy to slip and fall off and deform, and the test data is accurate and reliable; (2) the utility model has an ingenious structure, and is connected by bolts, which is convenient for disassembly and assembly. The connection with the clamping unit and the tensile testing machine adopts the fast hanging method, the side wall of the T-shaped groove is positioned, the hanging and taking are convenient and fast, and the positioning is accurate; (3) The utility model has the advantages of simple structure, higher practicability, simple operation and rapid installation. , accurate, not only can ensure the accuracy of the experimental data, but also can improve the experimental efficiency; (4) the utility model has low production cost, saves energy and raw materials, and has good liquidity in the market.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型的主视图。FIG. 2 is a front view of the utility model.
图3为本实用新型的联接套筒结构示意图一。FIG. 3 is a first structural schematic diagram of the coupling sleeve of the present invention.
图4为本实用新型联接套筒的结构示意图二。FIG. 4 is a second structural schematic diagram of the coupling sleeve of the present invention.
图5为本实用新型快速连接挂件的结构示意图。FIG. 5 is a schematic structural diagram of a quick connection pendant of the present invention.
图6为本实用新型凹弧形曲面的上夹持端部件的结构示意图。6 is a schematic structural diagram of the upper clamping end component of the concave arc curved surface of the present invention.
图7为本实用新型凸弧形曲面的下夹持端部件的结构示意图。7 is a schematic structural diagram of the lower clamping end component of the convex curved surface of the present invention.
在图中,1、左联接套筒,2、左快速连接挂件,3、左夹持组合单元,4、右联接套筒,5、右快速连接挂件,6、右夹持组合单元,7、试样,8、紧固螺栓,9、开口垫片,10、凹弧形曲面的上夹持端部件,11、凸弧形曲面的下夹持端部件11。In the figure, 1. Left coupling sleeve, 2. Left quick-connect pendant, 3. Left clamping combination unit, 4. Right coupling sleeve, 5. Right quick-connecting pendant, 6. Right clamping combination unit, 7. Sample, 8. Fastening bolt, 9. Opening gasket, 10. Upper clamping end part of concave arc curved surface, 11, Lower clamping
具体实施方式Detailed ways
以下结合图1对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present invention will be described below with reference to FIG. 1 . It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
本实用新型是这样来工作和实施的,一种金属管材拉伸试验的拉伸夹头装置,其结构包括左联接套筒1、左快速连接挂件2、左夹持组合单元3、右联接套筒4、右快速连接挂件5、右夹持组合单元6、紧固螺栓8和开口垫片9;左联接套筒1和右联接套筒4通过螺纹连接到拉伸试验机的上下拉杆,左联接套筒1和右联接套筒4一端为内螺纹,与拉伸试验机上拉杆外螺纹配合联接,另一端开T型槽,上挂一个夹持单元,T型槽一端开口,内挂一个快速连接挂件,方便夹持单元快速挂靠。夹持端组合将金属拉伸弧形试样夹在中间,并通过紧固螺栓8夹紧。夹持端基本外形成矩形,但与试验接触的钳口面为弧形,两个金属夹持端与金属管材试样紧密接触,且接触表面滚花处理,增加接触表面摩擦力。夹持组合单元由具有凹弧形曲面的上夹持端部件10和凸弧形曲面的下夹持端部件11构成。The utility model works and is implemented in this way, a tensile chuck device for tensile test of metal pipes, its structure includes a left connecting
其中若试验机拉杆为内螺纹,则联接套筒的内螺纹可更改为外螺纹。快速连接挂件基本形状为凸台结构,大端凸台挂靠在金属联接筒T型槽内,大端凸台与T型槽大间隙配合,方便快速挂取。连接挂件小端为连接端,两侧面平直,平直下部分带光孔,与夹持组通过螺栓、开口垫片连接;平直侧面上部分在贴合T型槽壁,使得夹持的试样7在夹头中间位置,保证试样竖直受力,拉力不跑偏。Among them, if the tie rod of the testing machine is an internal thread, the internal thread of the connecting sleeve can be changed to an external thread. The basic shape of the quick connection pendant is a boss structure. The big end boss hangs in the T-shaped groove of the metal coupling cylinder. The small end of the connecting pendant is the connecting end, the two sides are straight, the straight lower part has light holes, and is connected with the clamping group by bolts and opening gaskets;
金属管材拉伸试样需两两组合夹持,凹凸弧形曲上下配合,将金属管材拉伸试样夹在中间,实现了试样夹持端紧密贴合,受力均匀,不易造成应力集中。凹凸曲面滚花处理,增大接触面的摩擦阻力,使得试验时试样不会因为受力滑落或者大变形。夹持组合零件上各有两个孔用于紧固和连接。组合中其一夹持端孔为光孔,另一夹持端孔为螺纹孔,与螺栓配合。夹头联接紧固件为螺栓,夹持端的弧形面部位孔,通过螺栓连接,实现夹持组合与金属管材试样紧固联接;夹持端平直面部位通过螺栓与连接快速连接挂件连接。螺栓连接都配套有开口垫片,增加摩擦力,防止紧固件退出和松动。The metal pipe tensile sample needs to be clamped in pairs, and the concave-convex arc-shaped curve is matched up and down, and the metal pipe tensile sample is sandwiched in the middle, so that the clamping ends of the sample are tightly attached, the force is uniform, and it is not easy to cause stress concentration. . The concave-convex surface knurling treatment increases the frictional resistance of the contact surface, so that the sample will not slip or deform greatly due to the force during the test. There are two holes on each clamping assembly for fastening and connection. In the combination, one clamping end hole is a light hole, and the other clamping end hole is a threaded hole, which is matched with the bolt. The clamp connection fasteners are bolts, and the holes on the arc surface of the clamping end are connected by bolts to realize the fast connection between the clamping combination and the metal pipe sample; the flat surface of the clamping end is connected with the quick connection pendant through bolts. The bolted connections are equipped with open spacers to increase friction and prevent fasteners from withdrawing and loosening.
本实用新型金属管材拉伸试验的拉伸夹头装置,具体安装方法,步骤为:The tensile chuck device of the metal pipe tensile test of the utility model has a specific installation method, and the steps are as follows:
步骤一:首先将左联接套筒1和右联接套筒4通过联接方式(螺纹联接)安装到金属拉伸试验机上下拉力杆上。Step 1: First, install the
步骤二:将左快速连接挂件2和右快速连接挂件5与左夹持组合单元3和右夹持组合单元6、紧固螺栓8、开口垫片9进行预装配,留部分紧固余量,不锁死;Step 2: Pre-assemble the left
步骤三:将金属管材弧形剖条试样7卡在左夹持组合单元3和右夹持组合单元6中间,对准孔位置,安装开口垫片9,用紧固螺栓8预紧固;Step 3: Clip the metal pipe
步骤四:将四个紧固螺栓8锁紧,并将夹持单元挂到左联接套筒1和右联接套筒4的T型槽内,调整位置,保证试样自然竖直朝下,且不受力;Step 4: Tighten the four
步骤五:设置拉伸试验程序,启动程序,开始拉伸试验;Step 5: Set the tensile test program, start the program, and start the tensile test;
步骤六:试样拉断后,停止试验程序,保存数据;Step 6: After the sample is broken, stop the test procedure and save the data;
步骤七:调节上下拉力杆位置,将夹头从试验机上快速取下;Step 7: Adjust the position of the upper and lower tension rods, and quickly remove the chuck from the testing machine;
步骤八:必要时冷却试样,之后松开螺栓,将试样后的试样取下;Step 8: Cool the sample if necessary, then loosen the bolt and remove the sample after the sample;
步骤九:重新安装拉伸试样,重复试验。Step 9: Reinstall the tensile specimen and repeat the test.
本实用新型的拉伸夹头装置适用于金属管材拉伸试验试样夹持,对金属管材拉伸试样的夹持面的贴合性和实验性更加匹配,保障了试样在拉伸过程中不会有弯曲、划伤、宏观缺陷、裂纹等问题。拉伸试验机夹头为两个弧形夹持面,夹持端两个夹持面与金属管材试样接触的表面进行滚花处理,增大表面摩擦系数,从而增大了金属管材试样与弧形夹头之间的摩擦力。钳口面处呈弧形,可以与金属管材拉伸试样紧密贴合。结果表明采用该实用新型拉伸夹头进行拉伸试验时,试件的最大应力、最大应变和形变主要集中在试样中间的变形区域,拉伸试验效果最好,很好的满足的用户的实验需求。拉伸夹头装置对金属管材拉伸试样进行有效夹持,有效减少了其他夹持方式导致的夹持端变形,造成实验误差的情况的发生。与此同时,夹头尽可能贴合试样,增大了受力面积,使得实验数据更加准确,并且延长了夹头使用寿命,降低了实验成本。The tensile clamp device of the utility model is suitable for clamping the metal pipe tensile test sample, and the fit and experimentability of the clamping surface of the metal pipe tensile sample are more matched, which ensures that the sample is stretched during the stretching process. There will be no bending, scratches, macro defects, cracks and other problems. The clamping head of the tensile testing machine has two arc-shaped clamping surfaces, and the surfaces of the two clamping surfaces of the clamping end in contact with the metal pipe sample are knurled to increase the surface friction coefficient, thereby increasing the metal pipe sample. Friction with the arc chuck. The jaw surface is arc-shaped, which can closely fit the tensile specimen of the metal pipe. The results show that the maximum stress, maximum strain and deformation of the specimen are mainly concentrated in the deformation area in the middle of the specimen when the tensile chuck of the utility model is used for the tensile test. experimental needs. The tensile chuck device effectively clamps the tensile specimen of the metal pipe, which effectively reduces the deformation of the clamping end caused by other clamping methods, resulting in the occurrence of experimental errors. At the same time, the collet fits the sample as much as possible, which increases the force-bearing area, makes the experimental data more accurate, prolongs the life of the collet, and reduces the experimental cost.
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