CN217369587U - Intelligent cleaning device for machining electric heating tube - Google Patents
Intelligent cleaning device for machining electric heating tube Download PDFInfo
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- CN217369587U CN217369587U CN202220939714.9U CN202220939714U CN217369587U CN 217369587 U CN217369587 U CN 217369587U CN 202220939714 U CN202220939714 U CN 202220939714U CN 217369587 U CN217369587 U CN 217369587U
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Abstract
本实用新型提供一种电热管加工用智能清洗装置,包括底座、清洗箱、电机、搅拌架、清洗球、管插座、盖板、丝杆、柔性压板、抽液泵、处理器和液位传感器,底座的顶部安装有抽液泵和清洗箱,清洗箱的底端内部安装有电机,电机的输出端驱动连接位于清洗箱内部的搅拌架,清洗箱的底端内壁固定有若干个环绕搅拌架分布的管插座,清洗箱的内部填充有清洗球,清洗箱的顶端设有盖板,盖板上安装有与其转动连接的丝杆,盖板的下方设有柔性压板,柔性压板与丝杆螺纹连接,清洗箱的内壁安装有液位传感器,液位传感器通过信号线与处理器电连接。本实用新型提供的一种电热管加工用智能清洗装置可对电加热管进行高效的清洗,增加清洗的智能化,便于管理。
The utility model provides an intelligent cleaning device for processing electric heating pipes, which comprises a base, a cleaning box, a motor, a stirring frame, a cleaning ball, a pipe socket, a cover plate, a screw rod, a flexible pressing plate, a liquid pump, a processor and a liquid level sensor , the top of the base is installed with a pump and a cleaning box, a motor is installed inside the bottom of the cleaning box, the output end of the motor is driven to connect the stirring frame inside the cleaning box, and a number of surrounding stirring frames are fixed on the inner wall of the bottom end of the cleaning box Distributed pipe sockets, the interior of the cleaning box is filled with cleaning balls, the top of the cleaning box is provided with a cover plate, and the cover plate is installed with a lead screw that is rotatably connected to it, and a flexible pressure plate is arranged below the cover plate. The flexible pressure plate and the lead screw thread The inner wall of the cleaning box is provided with a liquid level sensor, and the liquid level sensor is electrically connected with the processor through a signal line. The intelligent cleaning device for processing an electric heating tube provided by the utility model can efficiently clean the electric heating tube, increase the intelligence of cleaning, and facilitate management.
Description
技术领域technical field
本实用新型涉及电热管加工技术领域,特别的为一种电热管加工用智能清洗装置。The utility model relates to the technical field of electric heating pipe processing, in particular to an intelligent cleaning device for electric heating pipe processing.
背景技术Background technique
随着科技的不断发展,各种各样的加热工具被人们所研发出来,电加热管就是其中一种,电加热管产品一般用优质进口不锈钢管、进口高温氧化镁粉、高品质电热丝等材料制成发热元件,用不锈钢制成其它结构部分,在电加热管生产的过程中需要对加热管进行一定的清洗工作,所以我们需要一种清洗装置。With the continuous development of science and technology, various heating tools have been developed by people, and electric heating tube is one of them. Electric heating tube products generally use high-quality imported stainless steel tubes, imported high-temperature magnesium oxide powder, and high-quality electric heating wires. The heating element is made of the material, and the other structural parts are made of stainless steel. During the production process of the electric heating tube, certain cleaning work is required for the heating tube, so we need a cleaning device.
目前市场上存在的一些装置都多多少少存在一些不足之处,一般清洗都需要人工清洗,浪费人力耽误时间,装置智能性较差。Some devices currently on the market have some shortcomings to some extent. Generally, manual cleaning is required for cleaning, which wastes manpower and delays time, and the device is less intelligent.
发明内容SUMMARY OF THE INVENTION
本实用新型提供的实用新型目的在于提供一种电热管加工用智能清洗装置以解决上述问题。The purpose of the utility model provided by the present invention is to provide an intelligent cleaning device for processing electric heating pipes to solve the above problems.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种电热管加工用智能清洗装置,包括底座、清洗箱、电机、搅拌架、清洗球、管插座、盖板、丝杆、柔性压板、抽液泵、处理器和液位传感器,所述底座的顶部安装有抽液泵和清洗箱,所述清洗箱的底端内部安装有电机,所述电机的输出端驱动连接位于清洗箱内部的搅拌架,所述清洗箱的底端内壁固定有若干个环绕搅拌架分布的管插座,所述清洗箱的内部填充有清洗球,所述清洗箱的顶端设有盖板,所述盖板上安装有与其转动连接的丝杆,所述盖板的下方设有柔性压板,所述柔性压板与丝杆螺纹连接,所述清洗箱的内壁安装有液位传感器,所述液位传感器通过信号线与所述处理器电连接,转动丝杆使得柔性压板向下运动将待清洗管的顶端压住避免其在内部搅拌时晃动甚至脱落,在液位传感器检测到水位到达合适高度时即可开启电机带动搅拌架转动,避免水位不足使得清洗球与待清洗管进行干摩擦导致损伤,搅拌架转动带动内部的悬浮的清洗球进行转动从而与待清洗管进行摩擦将待清洗管清洗干净。In order to achieve the above purpose, the utility model is realized through the following technical solutions: an intelligent cleaning device for electric heating pipe processing, including a base, a cleaning box, a motor, a stirring frame, a cleaning ball, a pipe socket, a cover plate, a screw rod, and a flexible pressure plate , suction pump, processor and liquid level sensor, the top of the base is equipped with a suction pump and a cleaning box, a motor is installed inside the bottom end of the cleaning box, and the drive connection of the output end of the motor is located inside the cleaning box Agitating rack, the inner wall of the bottom end of the cleaning box is fixed with a number of pipe sockets distributed around the stirring rack, the interior of the cleaning box is filled with cleaning balls, the top of the cleaning box is provided with a cover plate, the cover plate There is a screw rod rotatably connected to it, a flexible pressure plate is arranged under the cover plate, the flexible pressure plate is threadedly connected with the screw rod, and a liquid level sensor is installed on the inner wall of the cleaning box, and the liquid level sensor passes the signal The wire is electrically connected to the processor, and the screw is rotated to make the flexible pressure plate move downward to press the top of the tube to be cleaned to prevent it from shaking or even falling off during internal stirring. It can be turned on when the liquid level sensor detects that the water level reaches a suitable height. The motor drives the stirring frame to rotate to avoid damage caused by dry friction between the cleaning ball and the tube to be cleaned due to insufficient water level.
优选的,盖板的一端与清洗箱铰接且其另一端搭接在清洗箱上。Preferably, one end of the cover plate is hinged with the cleaning box and the other end is overlapped on the cleaning box.
优选的,所述清洗箱的底端一侧处设有排水口,所述清洗箱的内部位于排水口的内侧设有隔离网。Preferably, a drain port is provided on one side of the bottom end of the cleaning box, and an isolation net is provided inside the cleaning box on the inner side of the drain port.
优选的,所述抽液泵的输出端通过管道通入到清洗箱的内部。Preferably, the output end of the liquid suction pump leads to the interior of the cleaning tank through a pipeline.
优选的,所述盖板的底端固定有两个对称的滑轨,所述滑轨与柔性压板滑动连接。Preferably, two symmetrical sliding rails are fixed at the bottom end of the cover plate, and the sliding rails are slidably connected with the flexible pressing plate.
优选的,所述排水口上设有阀门。Preferably, a valve is provided on the water outlet.
本实用新型提供了一种电热管加工用智能清洗装置。具备以下有益效果:The utility model provides an intelligent cleaning device for processing electric heating pipes. Has the following beneficial effects:
本实用新型提供的一种电热管加工用智能清洗装置可对电加热管进行高效的清洗,增加清洗的智能化,便于管理。The intelligent cleaning device for electric heating tube processing provided by the utility model can efficiently clean the electric heating tube, increase the intelligence of cleaning, and facilitate management.
附图说明Description of drawings
图1为本实用新型一种电热管加工用智能清洗装置结构示意图。FIG. 1 is a schematic structural diagram of an intelligent cleaning device for processing electric heating pipes according to the present invention.
图2为本实用新型一种电热管加工用智能清洗装置盖板装配结构示意图。FIG. 2 is a schematic diagram of the assembly structure of a cover plate of an intelligent cleaning device for processing an electric heating tube according to the present invention.
图中:1、底座;2、清洗箱;3、电机;4、搅拌架;5、清洗球;6、管插座;7、盖板;8、丝杆;9、柔性压板;10、滑轨;11、待清洗管;12、抽液泵;13、处理器;14、排水口;15、隔离网;16、液位传感器。In the picture: 1. Base; 2. Cleaning box; 3. Motor; 4. Stirring frame; 5. Cleaning ball; 6. Tube socket; 7. Cover plate; 8. Screw rod; 9. Flexible pressure plate; 10. Slide rail ; 11, the pipe to be cleaned; 12, the pump; 13, the processor; 14, the drain; 15, the isolation net; 16, the liquid level sensor.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本实用新型做出进一步的描述:Below, in conjunction with the accompanying drawings and specific embodiments, the present utility model is further described:
在本实用新型的描述中,需要说明的是,术语“顶部”、“底部”、“一侧”、“另一侧”、“前面”、“后面”、“中间部位”、“内部”、“顶端”、“底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性;此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "rear", "middle part", "inside", The orientation or positional relationship indicated by "top end", "bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or element. Must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention; the terms "first", "second", and "third" are only used for descriptive purposes and should not be construed as indications Or imply relative importance; in addition, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
如图1-2所示,一种电热管加工用智能清洗装置,包括底座1、清洗箱2、电机3、搅拌架4、清洗球5、管插座6、盖板7、丝杆8、柔性压板9、抽液泵12、处理器13和液位传感器16,所述底座1的顶部安装有抽液泵12和清洗箱2,所述清洗箱2的底端内部安装有电机3,所述电机3的输出端驱动连接位于清洗箱2内部的搅拌架4,所述清洗箱2的底端内壁固定有若干个环绕搅拌架4分布的管插座6,所述清洗箱2的内部填充有清洗球5,所述清洗箱2的顶端设有盖板7,所述盖板7上安装有与其转动连接的丝杆8,所述盖板7的下方设有柔性压板9,所述柔性压板9与丝杆8螺纹连接,所述清洗箱2的内壁安装有液位传感器16,所述液位传感器16通过信号线与所述处理器13电连接,转动丝杆8使得柔性压板9向下运动将待清洗管11的顶端压住避免其在内部搅拌时晃动甚至脱落,在液位传感器16检测到水位到达合适高度时即可开启电机3带动搅拌架4转动,避免水位不足使得清洗球5与待清洗管11进行干摩擦导致损伤。As shown in Figure 1-2, an intelligent cleaning device for electric heating tube processing includes a base 1, a cleaning box 2, a
通过本实用新型的上述技术方案,盖板7的一端与清洗箱2铰接且其另一端搭接在清洗箱2上便于进行打开。Through the above technical solution of the present invention, one end of the
通过本实用新型的上述技术方案,所述清洗箱2的底端一侧处设有排水口14,所述清洗箱2的内部位于排水口14的内侧设有隔离网15避免清洗球5被排出,也避免清洗球堵塞排水口14。Through the above technical solution of the present invention, a
通过本实用新型的上述技术方案,所述抽液泵12的输出端通过管道通入到清洗箱2的内部进行供清洗液或水。Through the above technical solution of the present invention, the output end of the
通过本实用新型的上述技术方案,所述盖板7的底端固定有两个对称的滑轨10,所述滑轨10与柔性压板9滑动连接增加柔性压板9的运动稳定性。Through the above technical solutions of the present invention, two
通过本实用新型的上述技术方案,所述排水口14上设有阀门便于控制排水。Through the above technical solution of the present invention, the
在使用时将待清洗管11一端插入到管插座6上,然后盖上盖板7,开启抽液泵12向清洗箱2的内部注水,然后转动丝杆8使得柔性压板9向下运动将待清洗管11的顶端压住避免其在内部搅拌时晃动甚至脱落,在液位传感器16检测到水位到达合适高度时即可开启电机3带动搅拌架4转动,避免水位不足使得清洗球5与待清洗管11进行干摩擦导致损伤,搅拌架4转动带动内部的悬浮的清洗球5进行转动从而与待清洗管11进行摩擦将待清洗管11清洗干净,清洗后开启排水口14进行排水,打开盖板7将清洗后的管道取出即可。When in use, insert one end of the
最后应说明的是:以上仅为本实用新型的优选实施例而已,并不用于限定本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, The technical solutions described in the foregoing embodiments can still be modified, or some technical features thereof can be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (6)
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