CN217369339U - Multi-objective parallel grabbing garbage automatic sorting system - Google Patents
Multi-objective parallel grabbing garbage automatic sorting system Download PDFInfo
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Abstract
本实用新型公开了一种多目标并行抓取垃圾自动分拣系统,包括:垃圾桶;垃圾桶举升翻转机构,包括支撑架体和夹持装置,用于将垃圾桶内的再生物品倾倒至再生物品出料机构;再生物品出料机构,紧邻垃圾桶举升翻转机构,包括再生物品出料装置、光电传感器和出料输送装置,用于所述控制再生物品出料装置出料;以及再生物品分拣机构,包括垃圾分拣装置、再生物品存储装置、垃圾分类识别装置以及控制装置,用于收集所述垃圾分拣装置分拣的再生物品。本实用新型的有益效果是:利用机械手和视觉识别系统相结合的分拣系统,解决或缓解流水线上物品密度过高或发生堆叠的问题,并在分拣时机器人机械手实现多目标追踪、共同分拣。
The utility model discloses a multi-target parallel grabbing garbage automatic sorting system, comprising: a trash can; Recycled product discharging mechanism; recycled product discharging mechanism, adjacent to trash can lifting and turning mechanism, including recycled product discharging device, photoelectric sensor and discharging conveying device, used to control the discharging of recycled product discharging device; and regeneration The article sorting mechanism includes a garbage sorting device, a recycled article storage device, a garbage classification identification device, and a control device, and is used for collecting the recycled articles sorted by the garbage sorting device. The beneficial effects of the utility model are as follows: a sorting system combining a manipulator and a visual recognition system is used to solve or alleviate the problem of high density or stacking of items on the assembly line, and the robotic manipulator realizes multi-target tracking and common sorting during sorting. pick.
Description
技术领域technical field
本实用新型涉及垃圾自动分拣领域,具体涉及基于YOLO-v3模型的多目标并行抓取垃圾自动分拣系统。The utility model relates to the field of automatic garbage sorting, in particular to a multi-objective parallel grab garbage automatic sorting system based on a YOLO-v3 model.
背景技术Background technique
国家对于城市生活垃圾等再生物品的回收利用愈发重视,但目前国内大部分城市对于再生物品的分拣方式主要还是利用人工分拣。人工分拣效率低,效果粗糙,再生物品回收分拣率低,并且在分拣过程中易对人员的身体造成危害。对于部分利用分拣物品物理特性(磁性、体积、质量等)进行机械分拣,均未使用视觉识别系统,且均需要对于分拣物品进行挤压、破碎等处理,较大程度影响了再生物品的资源利用。对于极小部分利用机械手分拣的系统,难以处理密度较高且物品发生堆叠的情况,未能完成对于全部物品的分拣,遇到堆叠等情况分拣效率差,漏检率高。综上,亟需开发一种可以利用机械手和视觉识别系统相结合的分拣系统,并且利用相应机械结构,解决或缓解流水线上物品密度过高或发生堆叠的问题,并在分拣时机器人机械手实现多目标追踪、共同分拣的多机器人并行垃圾自动分拣系统。The country pays more and more attention to the recycling of recycled items such as municipal solid waste, but at present, most cities in China mainly use manual sorting for the sorting of recycled items. The manual sorting efficiency is low, the effect is rough, the recycling and sorting rate of recycled items is low, and it is easy to cause harm to the body of personnel during the sorting process. For some mechanical sorting using the physical properties of the sorted items (magnetism, volume, mass, etc.), no visual recognition system is used, and the sorted items need to be squeezed and crushed, which greatly affects the recycled items. resource utilization. For a very small number of systems that use robotic sorting, it is difficult to deal with the situation of high density and stacking of items, failing to complete the sorting of all items, poor sorting efficiency and high missed detection rate in case of stacking. To sum up, it is urgent to develop a sorting system that can combine a manipulator and a visual recognition system, and use the corresponding mechanical structure to solve or alleviate the problem of high density or stacking of items on the assembly line. A multi-robot parallel garbage automatic sorting system that realizes multi-target tracking and common sorting.
实用新型内容Utility model content
为了解决上述问题,本实用新型提出了一种可以利用机械手和视觉识别系统相结合的分拣系统,并且利用相应机械结构,解决或缓解流水线上物品密度过高或发生堆叠的问题,并在分拣时机器人机械手实现多目标追踪、共同分拣的多目标吸附抓取的垃圾自动分拣系统及分拣方法。In order to solve the above problems, the present utility model proposes a sorting system that can combine a manipulator and a visual recognition system, and uses the corresponding mechanical structure to solve or alleviate the problem of high density or stacking of items on the assembly line, and to solve A garbage automatic sorting system and sorting method in which a robot manipulator realizes multi-target tracking and co-sorting with multi-target adsorption and grasping.
本实用新型所述的一种多目标吸附抓取的垃圾自动分拣系统,其特征在于,包括:The multi-target adsorption-grabbing garbage automatic sorting system according to the utility model is characterized in that, it includes:
垃圾桶,所述垃圾桶的上部设有垃圾投放口,用于投放或倒出再生物品;A trash can, the upper part of the trash can is provided with a garbage throwing port, which is used for throwing in or pouring out recycled items;
垃圾桶举升翻转机构,包括支撑架体和夹持装置,所述支撑架体上设有竖向导轨组件;所述夹持装置可滑动地安装于所述竖向导轨组件上;所述夹持装置面向垃圾桶的一侧设有用于在所述垃圾桶底部的夹持部,并且所述夹持部与所述垃圾桶的底部相连,用于将垃圾桶内的再生物品倾倒至再生物品出料机构;The trash can lifting and turning mechanism includes a support frame body and a clamping device, the support frame body is provided with a vertical guide rail assembly; the clamping device is slidably installed on the vertical guide rail assembly; the clamp The side of the holding device facing the trash can is provided with a gripping portion at the bottom of the trash can, and the gripping portion is connected to the bottom of the trash can for dumping the recycled items in the trash can to the recycled items delivery mechanism;
再生物品出料机构,紧邻所述垃圾桶举升翻转机构,包括再生物品出料装置、光电传感器和出料输送装置,所述出料输送装置铺设于所述垃圾桶举升翻转机构和所述再生物品分拣机构之间,并且所述出料输送装置的上游端延伸至所述垃圾桶的垃圾投放口下方,所述出料输送装置的下游端延伸至所述再生物品分拣机构处;所述再生物品出料装置架装于所述出料输送装置的上游端,用于将接收垃圾桶举升翻转机构的再生物品进行分类并出料;所述光电传感器设置于所述出料输送装置上,并对准所述再生物品出料装置的出料口,用于控制所述再生物品出料装置出料;The recycling material discharging mechanism, which is adjacent to the trash can lifting and turning mechanism, includes a recycling material discharging device, a photoelectric sensor and a discharging conveying device, and the discharging conveying device is laid on the trash can lifting and turning mechanism and the between the sorting mechanisms for recycled items, and the upstream end of the discharge conveying device extends to below the garbage throwing port of the trash can, and the downstream end of the discharge conveying device extends to the sorting mechanism for recycled items; The recycled article discharging device is mounted on the upstream end of the discharging conveying device, and is used for classifying and discharging the recycled articles receiving the trash can lifting and turning mechanism; the photoelectric sensor is arranged on the discharging conveying device. on the device, and align with the discharge port of the recycled article discharging device to control the discharging of the recycled article discharging device;
以及再生物品分拣机构,包括垃圾分拣装置、再生物品存储装置、垃圾分类识别装置以及控制装置,所述垃圾分拣装置架装于所述再生物品出料机构的下游端,用于分拣下方出料输送装置上的再生物品;所述垃圾分类识别装置设置于所述垃圾分拣装置上,并且所述垃圾分类识别装置的信号输出端与所述控制装置的信号输入端信号连接或电连接,用于向所述控制装置发送再生物品的检测信息;所述再生物品存储箱设置在所述垃圾分拣装置旁,用于接收经分拣后的再生物品;所述控制装置嵌装于所述垃圾分拣装置上,并且所述控制装置的信号输出端与所述垃圾分拣装置的动作控制端相连,用于控制所述垃圾分拣装置将分拣好的再生物品放入所述再生物品存储装置内;所述再生物品存储装置设置于所述垃圾分拣装置旁,用于收集所述垃圾分拣装置分拣的再生物品。and a recycling item sorting mechanism, including a garbage sorting device, a recycling item storage device, a garbage sorting identification device and a control device, the garbage sorting device is rack mounted on the downstream end of the recycling item discharging mechanism for sorting Recycled articles on the lower discharge conveying device; the garbage sorting and identification device is arranged on the garbage sorting device, and the signal output end of the garbage sorting identification device is signally connected or electrically connected to the signal input end of the control device. connected to send the detection information of the recycled items to the control device; the recycled item storage box is arranged beside the garbage sorting device to receive the sorted recycled items; the control device is embedded in the on the garbage sorting device, and the signal output end of the control device is connected to the action control end of the garbage sorting device, and is used to control the garbage sorting device to put the sorted recycled items into the garbage sorting device. In the regenerated article storage device; the regenerated article storage device is arranged beside the garbage sorting device, and is used for collecting the regenerated articles sorted by the garbage sorting device.
进一步,所述竖向导轨组件共两套,包括竖向导轨和竖向驱动电机,两套所述竖向导轨分别正对安装于所述支撑架体上,每套所述竖向导轨配装一套所述竖向驱动电机,并保持所述竖向驱动电机的升降端沿竖直方向设置;所述夹持装置共两套,分别可滑动地安装于所述竖向导轨上,并且所述夹持装置面向所述垃圾桶的一侧安装翻转组件,所述翻转组件包括翻转电机和翻转轴,所述翻转电机安装于所述夹持装置上,所述翻转轴可转动地安装于所述夹持装置面向所述垃圾桶的一侧,并且所述翻转轴的一端与所述翻转电机相连,另一端与所述垃圾桶的底部相连,用于将垃圾桶中的再生物品倾倒入再生物品出料机构。Further, there are two sets of the vertical guide rail assemblies, including a vertical guide rail and a vertical drive motor. The two sets of the vertical guide rails are respectively installed on the support frame body facing each other. One set of the vertical drive motor, and the lifting end of the vertical drive motor is kept arranged in the vertical direction; there are two sets of the clamping devices, which are respectively slidably installed on the vertical guide rails, and the A turning assembly is installed on the side of the clamping device facing the trash can, the turning assembly includes a turning motor and a turning shaft, the turning motor is installed on the clamping device, and the turning shaft is rotatably installed on the turning shaft. The clamping device faces one side of the trash can, and one end of the turning shaft is connected with the turning motor, and the other end is connected with the bottom of the trash can, for dumping the recycled items in the trash can into the recycling Item delivery mechanism.
进一步,所述再生物品出料装置包括待分拣物入料存储箱和出料口控制装置,所述待分拣物入料存储箱为架装于所述出料输送装置上游端上方的箱体,且所述箱体上、下敞口,并在箱体的出料端设有作为出料口的出料通道;Further, the regenerated article discharging device includes an in-feed storage box for the objects to be sorted and a discharge port control device, and the in-feed storage box for the objects to be sorted is a box mounted above the upstream end of the out-feed conveying device The box body is open at the top and bottom, and a discharge channel is provided at the discharge end of the box body as a discharge port;
所述出料口控制装置设置于所述箱体的出料端,包括第一竖向直线模组和升降板,所述第一竖向直线模组竖向安装于所述出料输送装置上,用于驱动所述升降板升降;所述升降板与所述出料通道适配,并且所述升降板竖向可滑动地安装于所述第一竖向直线模组上,并与所述第一竖向直线模组的升降部相连,用于封堵或开放出料通道以流出物品。The discharge port control device is arranged at the discharge end of the box body, and includes a first vertical linear module and a lifting plate, and the first vertical linear module is vertically installed on the discharge conveying device , used to drive the lifting plate to rise and fall; the lifting plate is adapted to the discharge channel, and the lifting plate is vertically slidably installed on the first vertical linear module, and is compatible with the The lifting parts of the first vertical linear module are connected to block or open the discharge channel to flow out the articles.
进一步,所述出料输送装置包括第一直线输送带组件、第二直线输送带组件、转弯机和斜坡输送带组件,所述第一直线输送带组件、所述转弯机、所述第二直线输送带组件、所述斜坡输送带组件顺次相连,共同组成一环式流水线,其中所述第一直线输送带组件的进料端作为出料输送装置的上游端延伸至所述待分拣物入料存储箱的底部,所述第一直线输送带组件的出料端与所述转弯机的进料端相接;Further, the discharge conveying device includes a first linear conveyor belt assembly, a second linear conveyor belt assembly, a turning machine and a slope conveyor belt assembly, the first straight conveyor belt assembly, the turning machine, the first straight conveyor belt assembly The two linear conveyor belt assemblies and the slope conveyor belt assembly are connected in sequence to form a looped assembly line, wherein the feed end of the first linear conveyor belt assembly serves as the upstream end of the discharge conveying device and extends to the to-be-to-be- The bottom of the storage box for the sorted material is fed into the material, and the discharge end of the first linear conveyor belt assembly is connected to the feed end of the turning machine;
所述转弯机的弯曲角度为180°,所述转弯机的转弯输送平台的进、出料端分别与所述第一直线输送带组件的出料端、所述第二直线输送带组件的进料端相连,且所述转弯机的转弯输送平台高度与所述第一直线输送带组件的直线输送带、第二直线输送带组件的直线输送带处于同一水平高度;The bending angle of the turning machine is 180°, and the feeding and discharging ends of the turning conveying platform of the turning machine are respectively connected with the discharging end of the first straight conveyor belt assembly and the discharge end of the second straight conveyor belt assembly. The feeding end is connected, and the height of the turning conveying platform of the turning machine is at the same level as the straight conveying belt of the first straight conveying belt assembly and the straight conveying belt of the second straight conveying belt assembly;
所述斜坡输送带组件的进料端和出料端分别配装进料平台和出料平台,所述进料平台与所述转弯机的出料端相接,并与所述转弯机的转弯输送平台处于同一水平高度;所述斜坡输送带组件出料端的出料平台水平高度高于所述斜坡输送带组件的进料端的水平高度,并且所述斜坡输送带组件作为出料输送装置的下游端穿过所述垃圾分拣装置,用于实现待分拣物入料存储箱的待分拣物品运输至所述垃圾分拣装置中。The feeding end and the discharging end of the slope conveyor belt assembly are equipped with a feeding platform and a discharging platform respectively, and the feeding platform is connected with the discharging end of the turning machine, and is connected with the turning machine of the turning machine. The conveying platform is at the same level; the level of the discharging platform at the discharging end of the incline conveyor belt assembly is higher than the level of the infeeding end of the incline conveying belt assembly, and the incline conveying belt assembly serves as the downstream of the discharging conveying device The end passes through the garbage sorting device, and is used to realize the transportation of the to-be-sorted objects into the storage box for the to-be-sorted objects to the garbage sorting device.
进一步,所述出料输送装置还包括端部连接板,所述端部连接板的一端可转动地安装于从所述垃圾分拣装置穿出的所述斜坡输送带组件的出料端,所述端部连接板的另一端可活动地搭接于所述第一直线输送带组件的边侧上。Further, the discharge conveying device further comprises an end connecting plate, one end of the end connecting plate is rotatably mounted on the discharge end of the slope conveyor belt assembly passing through the garbage sorting device, so The other end of the end connecting plate can be movably overlapped on the side of the first linear conveyor belt assembly.
进一步,所述出料输送装置还包括限高机构,所述限高机构搭载于所述第一直线输送带组件的边侧上,包括第二竖向直线模组和限高杆,所述第二竖向直线模组安装于所述第一直线输送带组件的边侧上;所述限高杆横向跨越所述第一直线输送带组件,并且所述限高杆的端部与所述第二竖向直线模组的升降部相连,用于打散堆叠的物品使得再生物品以平铺的方式运载在第一直线输送带组件的直线输送带上。Further, the discharge conveying device further includes a height-limiting mechanism, the height-limiting mechanism is mounted on the side of the first linear conveyor belt assembly, and includes a second vertical linear module and a height-limiting rod. The second vertical linear module is installed on the side of the first linear conveyor belt assembly; the height-limiting rod spans the first linear conveyor belt assembly laterally, and the end of the height-limiting rod is connected to the The lifting parts of the second vertical linear module are connected to each other, and are used to break up the stacked articles so that the recycled articles are carried on the linear conveyor belt of the first linear conveyor belt assembly in a flat manner.
进一步,所述垃圾分拣装置包括并联机器人、多孔位真空泵排气式吸盘、真空回路、并联机器人搭载平台和外侧箱体,所述并联机器人搭载平台搭载于所述第二直线输送带组件的直线输送带上方,所述并联机器人搭载平台上设有供所述第二直线输送带组件通过的分拣通道,并保持所述并联机器人搭载平台的中心线与所述第二直线输送带组件的直线输送带中心线相重合;所述并联机器人悬装于所述并联机器人搭载平台的顶部,并且所述并联机器人的活动部安装所述多孔位真空泵排气式吸盘,所述多孔位真空泵排气式吸盘的通气孔通过真空回路与外部的真空泵相连通,并且所述多孔位真空泵排气式吸盘的吸合面对准所述第二直线输送带组件的直线输送带,用于吸附第二直线输送带组件的直线输送带上的再生物品;所述外侧箱体设置于所述并联机器人搭载平台的外部,并且所述外侧箱体上设有观察窗。Further, the garbage sorting device includes a parallel robot, a multi-hole vacuum pump exhaust suction cup, a vacuum circuit, a parallel robot mounting platform and an outer box, and the parallel robot mounting platform is mounted on the straight line of the second linear conveyor belt assembly. Above the conveyor belt, the parallel robot carrying platform is provided with a sorting channel for the second linear conveyor belt assembly to pass through, and maintains a straight line between the center line of the parallel robot carrying platform and the second linear conveyor belt assembly The centerlines of the conveyor belts are coincident; the parallel robot is suspended on the top of the parallel robot carrying platform, and the porous vacuum pump exhaust suction cup is installed on the movable part of the parallel robot, and the porous vacuum pump exhaust type The vent hole of the suction cup is communicated with an external vacuum pump through a vacuum circuit, and the suction surface of the exhaust suction cup of the multi-hole vacuum pump is aligned with the linear conveyor belt of the second linear conveyor belt assembly for adsorbing the second linear conveyor belt. Recycled articles on a linear conveyor belt with components; the outer box body is arranged outside the parallel robot loading platform, and an observation window is provided on the outer box body.
进一步,所述垃圾分类识别装置包括工业相机搭载平台、工业相机、光源以及识别器,所述工业相机搭载平台安装于所述并联机器人搭载平台的进料端;所述工业相机、光源以及识别器均设置于所述工业相机搭载平台上,且所述识别器的信号采集端口、所述工业相机的摄像头均对准所述第二直线输送带组件的直线输送带,用于识别和采集第二直线输送带组件上的再生物品的信息;所述控制装置为内置控制器的控制面板,所述光电传感器的信号输出端、所述识别器的信号输出端口、所述工业相机的信号输出端口均与所述控制器的信号输出端口电连接或信号连接;所述并联机器人的控制端、所述多孔位真空泵排气式吸盘的控制端、所述第一竖向直线模组的控制端、所述第二竖向直线模组的控制端、所述竖向驱动电机的控制端、所述再生物品出料装置的控制端、所述出料输送装置的控制端均与所述控制器的信号输入端电连接或信号连接;所述控制面板的信号传输端口与所述控制器的信号传输端口电连接。Further, the garbage classification and identification device includes an industrial camera mounting platform, an industrial camera, a light source and an identifier, the industrial camera mounting platform is mounted on the feed end of the parallel robot mounting platform; the industrial camera, the light source and the identifier Both are arranged on the industrial camera carrying platform, and the signal acquisition port of the identifier and the camera of the industrial camera are aligned with the linear conveyor belt of the second linear conveyor belt assembly for identifying and collecting the second linear conveyor belt. Information on the regenerated items on the linear conveyor belt assembly; the control device is a control panel with a built-in controller, the signal output end of the photoelectric sensor, the signal output port of the identifier, and the signal output port of the industrial camera are all Electrical connection or signal connection with the signal output port of the controller; the control end of the parallel robot, the control end of the multi-hole vacuum pump exhaust suction cup, the control end of the first vertical linear module, the The control end of the second vertical linear module, the control end of the vertical drive motor, the control end of the recycled article discharging device, and the control end of the discharging conveying device are all related to the signal of the controller. The input end is electrically connected or signally connected; the signal transmission port of the control panel is electrically connected to the signal transmission port of the controller.
进一步,所述再生物品存储装置位于所述第二直线输送带组件两侧且所述外侧箱体内部,以及斜坡输送带尾部下方,用于存储分拣模块分拣之后的再生物品。Further, the regenerated goods storage device is located on both sides of the second linear conveyor belt assembly and inside the outer box body, and below the tail of the inclined conveyor belt, and is used to store the regenerated goods after sorting by the sorting module.
利用本实用新型所述的一种多目标吸附抓取的垃圾自动分拣系统进行的分拣方法,包括以下步骤:The sorting method using the automatic garbage sorting system for multi-target adsorption and grabbing described in the present utility model comprises the following steps:
S1:出料输送装置启动,此时第一直线输送带组件、转弯机、第二直线输送带以及斜坡输送带组件同时运转,存储有再生物品的再生物品出料装置在出料输送装置上运转T时间,在此期间斜坡输送带组件尾部的端部连接板上旋,形成闭环流水线;其中T为再生物品在第一直线输送带组件、转弯机、第二直线输送带组件、斜坡输送带组件形成的流水线运转一周所需时间为T;S1: The discharge conveying device is started. At this time, the first linear conveyor belt assembly, the turning machine, the second straight conveyor belt and the slope conveyor belt assembly are running simultaneously, and the recycled article discharging device storing the recycled articles is on the discharging conveying device. Run for time T, during which the end connecting plate at the tail of the slope conveyor belt assembly is rotated to form a closed-loop assembly line; where T is the regenerated items in the first linear conveyor belt assembly, the turning machine, the second linear conveyor belt assembly, and the slope conveying The time required for the assembly line formed with components to run for one week is T;
S2:出料输送装置停止运转T时间,此时斜坡输送带尾部的端部连接板保持上旋,再生物品于闭环流水线上完成2次循环;S2: The discharge conveying device stops running for the time T, at this time, the end connecting plate at the tail of the slope conveyor belt keeps rotating up, and the recycled items complete 2 cycles on the closed-loop assembly line;
S3:T时间后,出料输送装置继续开始运转T时间,此时斜坡输送带组件的端部连接板下旋,形成开环流水线,未被垃圾分拣装置分拣的物品流出流水线,至尾端下方的再生物品存储装置;S3: After T time, the discharge conveying device continues to operate for T time. At this time, the end connecting plate of the slope conveyor belt assembly rotates downward to form an open-loop assembly line. The items that have not been sorted by the garbage sorting device flow out of the assembly line until the end of the assembly line. Recycled item storage below the end;
S4:出料输送装置在运转T时间后停止,此时输送带上为新一轮的再生物品,此时端部连接板开始上旋,开始新一轮分拣,重复上述步骤。S4: The discharge conveying device stops after running for a time T, and a new round of recycled items is on the conveyor belt. At this time, the end connecting plate starts to spin up, and a new round of sorting starts, and the above steps are repeated.
本实用新型的有益效果是:可以利用机械手和视觉识别系统相结合的分拣系统,并且利用相应机械结构,解决或缓解流水线上物品密度过高或发生堆叠的问题,并在分拣时机器人机械手实现多目标追踪、共同分拣。The beneficial effects of the utility model are: a sorting system combining a manipulator and a visual recognition system can be used, and the corresponding mechanical structure can be used to solve or alleviate the problem of high density or stacking of items on the assembly line, and the robot manipulator can be used for sorting. Realize multi-target tracking and common sorting.
附图说明Description of drawings
图1是本实用新型的整体装配体(轴测图);Fig. 1 is the overall assembly of the present utility model (axonometric view);
图2是本实用新型的整体装配体(主视图);Fig. 2 is the overall assembly (front view) of the present utility model;
图3是本实用新型的再生物品出料机构装配图;Fig. 3 is the assembly drawing of the recycling article discharging mechanism of the present invention;
图4是本实用新型的再生物品分拣机构装配图;Fig. 4 is the assembly drawing of the recycling article sorting mechanism of the present invention;
图5是本实用新型的再生物品分拣机构主视图;Fig. 5 is the front view of the recycling article sorting mechanism of the present invention;
图6是本实用新型的斜坡输送带装配图;Fig. 6 is the assembly drawing of the slope conveyor belt of the present invention;
图7是本实用新型的多孔位真空泵排气式吸盘示意图主视图。7 is a schematic front view of the exhaust suction cup of the multi-hole vacuum pump of the present invention.
图8是本实用新型的多孔位真空泵排气式吸盘的吸盘布置示意图。8 is a schematic diagram of the arrangement of the suction cups of the exhaust suction cup of the multi-hole vacuum pump of the present invention.
具体实施方式Detailed ways
下面结合附图进一步说明本实用新型。The present utility model is further described below in conjunction with the accompanying drawings.
参照附图:Refer to the attached picture:
实施例1本实用新型所述的一种多目标吸附抓取的垃圾自动分拣系统,包括:Embodiment 1 The multi-target adsorption and grabbing garbage automatic sorting system according to the present utility model includes:
垃圾桶1,所述垃圾桶的上部设有垃圾投放口,用于投放或倒出再生物品;Trash can 1, the upper part of the trash can is provided with a garbage throwing port for throwing in or pouring out recycled items;
垃圾桶举升翻转机构2,位于整个系统的右上角,包括支撑架体 21和夹持装置22,所述支撑架体21上设有竖向导轨组件211;所述夹持装置22可滑动地安装于所述竖向导轨组件211上;所述夹持装置22面向垃圾桶1的一侧设有用于在所述垃圾桶1底部的夹持部,并且所述夹持部与所述垃圾桶的底部相连,用于将垃圾桶内的再生物品倾倒至再生物品出料机构;The trash can lifting and turning mechanism 2 is located in the upper right corner of the entire system, including a
再生物品出料机构3,位于整个系统的右侧,紧邻所述垃圾桶举升翻转机构2,用于接收垃圾桶举升翻转机构的入料,并利用升降机构、光电传感器等完成再生物品以适度流量的出料,包括再生物品出料装置31、光电传感器32和出料输送装置33,所述出料输送装置33铺设于所述垃圾桶举升翻转机构2和所述再生物品分拣机构4之间,并且所述出料输送装置33的上游端延伸至所述垃圾桶1的垃圾投放口下方,所述出料输送装置33的下游端延伸至所述再生物品分拣机构4处;所述再生物品出料装置31架装于所述出料输送装置33 的上游端,用于将接收垃圾桶举升翻转机构2的再生物品进行分类并出料;所述光电传感器32设置于所述出料输送装置33上,并对准所述再生物品出料装置31的出料口,用于控制所述再生物品出料装置出料;The recycling
以及再生物品分拣机构4,包括垃圾分拣装置41、再生物品存储装置42、垃圾分类识别装置43以及控制装置44,所述垃圾分拣装置 41架装于所述再生物品出料机构3的下游端,用于分拣下方出料输送装置上的再生物品;所述垃圾分类识别装置43设置于所述垃圾分拣装置41上,并且所述垃圾分类识别装置43的信号输出端与所述控制装置44的信号输入端信号连接或电连接,用于向所述控制装置发送再生物品的检测信息;所述再生物品存储装置42设置在所述垃圾分拣装置41旁,用于接收经分拣后的再生物品;所述控制装置44包括控制箱441和控制面板442,所述控制箱441设置于所述垃圾分拣装置41旁,所述控制面板442嵌装于所述垃圾分拣装置41上,并且所述控制箱441的信号输出端与所述垃圾分拣装置41的动作控制端相连,所述控制箱441的信号传输端口与所述控制面板442的信号传输端口电连接,用于控制所述垃圾分拣装置将分拣好的再生物品放入所述再生物品存储装置内;所述再生物品存储装置42设置于所述垃圾分拣装置41旁,用于收集所述垃圾分拣装置分拣的再生物品。And the recycled
所述竖向导轨组件211共两套,包括竖向导轨和竖向驱动电机,两套所述竖向导轨分别正对安装于所述支撑架体上,每套所述竖向导轨配装一套所述竖向驱动电机,并保持所述竖向驱动电机的升降端沿竖直方向设置;所述夹持装置22共两套,分别可滑动地安装于所述竖向导轨上,并且所述夹持装置面向所述垃圾桶的一侧安装翻转组件,所述翻转组件221包括翻转电机和翻转轴,所述翻转电机安装于所述夹持装置上,所述翻转轴可转动地安装于所述夹持装置面向所述垃圾桶的一侧,并且所述翻转轴的一端与所述翻转电机相连,另一端与所述垃圾桶的底部相连,用于将垃圾桶中的再生物品倾倒入再生物品出料机构。There are two sets of the vertical
所述再生物品出料装置31包括待分拣物入料存储箱311和出料口控制装置312,所述待分拣物入料存储箱311为架装于所述出料输送装置上游端上方的箱体,所述待分拣物入料存储箱311根据垃圾桶容量进行尺寸设计,存储装置体积约为2个垃圾桶,且所述箱体上、下敞口,并在箱体的出料端设有作为出料口的出料通道;The recycled
所述出料口控制装置312设置于所述箱体的出料端,包括第一竖向直线模组3121和升降板3122,所述第一竖向直线模组3121竖向安装于所述出料输送装置33上,用于驱动所述升降板升降;所述升降板3122与所述出料通道适配,并且所述升降板3122竖向可滑动地安装于所述第一竖向直线模组3121上,并与所述第一竖向直线模组 3121的升降部相连,配合安装在第一直线输送带组件331两侧的光电传感器32进行升降板的上升或下降动作,用于封堵或开放出料通道以流出物品。升降机构设定初始高度,若光电传感器在t时间内未检测到再生物品,则发送信号给升降机构,直线模组带动升降板上升 h高度,若光电传感器还未检测到,则重复上述动作。当光电传感器可正常检测到再生物品持续t时间后,发送信号给升降机构,直线模组带动升降板下降h高度,重复上述动作,直至下降为初始高度。以控制再生物品出料的速度以及流量的方式,克服或减轻其大幅度堆叠出料的情况,使再生物品尽可能以平铺的形式搭载在输送带上,也缓解了再生物品高密度平铺的情况,其中t表示在恒定带速下,待分拣物从升降板处至光电传感器所需时间,单位为s;h的移动距离为初始高度H的1/2,单位为cm;H为初始高度,该高度为此次分拣最大物品平躺时高度,单位为cm。The discharge
所述出料输送装置33为运载平台,再生物品依靠于输送带之间的摩擦出料,包括第一直线输送带组件331、第二直线输送带组件 332、转弯机333和斜坡输送带组件334,所述第一直线输送带组件 331、所述转弯机333、所述第二直线输送带组件332、所述斜坡输送带组件334顺次相连,共同组成一环式流水线,其中所述第一直线输送带组件331的进料端作为出料输送装置的上游端延伸至所述待分拣物入料存储箱311的底部,所述第一直线输送带组件331的出料端与所述转弯机333的进料端相接;The discharging conveying
所述转弯机333的弯曲角度为180°,所述转弯机333的转弯输送平台的进、出料端分别与所述第一直线输送带组件331的出料端、所述第二直线输送带组件332的进料端相连,且所述转弯机333的转弯输送平台高度与所述第一直线输送带组件331的直线输送带、第二直线输送带组件332的直线输送带处于同一水平高度;The bending angle of the turning
所述斜坡输送带组件334的进料端和出料端分别配装进料平台 3341和出料平台3342,所述进料平台3341与所述转弯机333的出料端相接,并与所述转弯机333的转弯输送平台处于同一水平高度;所述斜坡输送带组件334出料端的出料平台水平高度高于所述斜坡输送带组件的进料端的水平高度,并且所述斜坡输送带组件334作为出料输送装置的下游端穿过所述垃圾分拣装置,用于实现待分拣物入料存储箱的待分拣物品运输至所述垃圾分拣装置41中。The feeding end and the discharging end of the slope
所述出料输送装置还包括端部连接板335,所述端部连接板335 的一端可转动地安装于从所述垃圾分拣装置41穿出的所述斜坡输送带组件334的出料端,所述端部连接板335的另一端可活动地搭接于所述第一直线输送带组件331的边侧上,当端部连接板335上旋时则形成闭环流水线,下旋则形成开环流水线。再生物品出料机构与下游直线输送带存在高度差,控制输送带带速的方式,使得输送带上的再生物品减小单位面积下的密度。斜坡输送带前后两侧均有平台,且与两侧直线输送带均存在高度差,同样配合斜坡输送带组件带速使得再生物品减小单位面积下的密度,同时斜坡输送带组件上间隔xcm存在高度为bcm的挡板,依靠挡板更加有效的分隔了再生物品,减少了后续输送过程中堆叠的可能性。由于再生物品大多体积较小,则第一直线输送带组件、第二输送带组件与转弯机交接处间隙需≤5mm,现有制造工艺可以满足。The discharge conveying device further includes an
所述出料输送装置的输送带组件自带驱动。The conveyor belt assembly of the discharging conveying device has its own drive.
所述出料输送装置33还包括限高机构336,所述限高机构336 搭载于所述第一直线输送带组件331和/或第二直线输送带组件332 的边侧上,包括第二竖向直线模组3361和限高杆3362,所述第二竖向直线模组安装于所述第一直线输送带组件331和/或第二直线输送带组件332的边侧上;所述限高杆横向跨越所述第一直线输送带组件,并且所述限高杆的端部与所述第二竖向直线模组的升降部相连,用于打散堆叠的物品使得再生物品以平铺的方式运载在第一直线输送带组件和/或第二直线输送带组件332的直线输送带上。根据实际需要分拣再生物品的最大体积,设定初始的高度H。当遇到再生物品发生堆叠时,可利用限高杆打散堆叠的物品,缓解或克服此类情况,使得再生物品以平铺的方式运载在输送带上。当遇到特殊的堆叠情况时,使用者可通过手机APP远程操作限高杆高度。以此克服再生物品在输送带上运输时发生二次堆叠的情况,使其以平铺的方式运载在输送带上。The
所述垃圾分拣装置41包括并联机器人411、多孔位真空泵排气式吸盘412、真空回路413、并联机器人搭载平台414和外侧箱体415,所述并联机器人搭载平台414搭载于所述第一直线输送带组件331和 /或第二直线输送带组件332的直线输送带上方,所述并联机器人搭载平台414上设有供所述第一直线输送带组件331和/或第二直线输送带组件332通过的分拣通道,并保持所述并联机器人搭载平台414 的中心线与所述第一直线输送带组件331和/或第二直线输送带组件 332的直线输送带中心线相重合;所述并联机器人411悬装于所述并联机器人搭载平台414的顶部,并且所述并联机器人411的活动部安装所述多孔位真空泵排气式吸盘412,所述多孔位真空泵排气式吸盘 412的通气孔通过真空回路与外部的真空泵相连通,并且所述多孔位真空泵排气式吸盘412的吸合面对准所述第二直线输送带组件332的直线输送带,用于吸附第二直线输送带组件的直线输送带上的再生物品;所述外侧箱体415设置于所述并联机器人搭载平台414的外部,并且所述外侧箱体上设有观察窗4151,用于观察并联机器人对第一直线输送带组件331、第二直线输送组件332上的物品进行分类。The
此次分拣采用气动吸盘,由于分拣对象体积大小各异,且较多处于压扁状态(塑料瓶、易拉罐等),因此采用气动吸盘更易完成抓取分拣动作。但常规气动吸盘单次只能完成对一个分拣目标的吸附抓取,无法完成批量操作,分拣效率低,且由于分拣目标因形状变形而表面不平整,吸附抓取易出现掉落、无法吸附等情况。为解决上述问题,设计了多孔位真空泵排气式吸盘,结合真空回路以及控制器,对于垃圾分类识别装置43所得信息(语义信息、位置信息、位姿信息、深度信息)进行分析整合,对于多个分拣目标分配气动吸盘孔位,互不干涉,单次即可完成多个目标的追踪抓取,统一进行吸附放置操作,且由于多孔位吸附单个分拣物,吸附失败率大大降低。为节省操作时间并提高分拣效率,单次对于多目标物体抓取时,这些目标属于同一类别,即可放置于同一存储装置内。整体流水线上分布两个垃圾分拣装置,根据分拣类别总数进行合理分配,及每个垃圾分拣装置负责吸附抓取自身分配类别,同时于该系统中并行分拣,大幅度提高分拣效率并降低分拣难度。外侧箱体上嵌装控制面板以及观察窗,控制面板可对整个系统进行控制操作,且设有识别模块所得信息,进行可视化显现。观察窗则便于分拣实时情况的观察。Pneumatic suction cups are used for this sorting. Since the objects to be sorted are of different sizes, and most of them are in a flattened state (plastic bottles, cans, etc.), it is easier to use pneumatic suction cups to complete the grasping and sorting action. However, conventional pneumatic suction cups can only complete the adsorption and grasp of one sorting target at a time, and cannot complete batch operations, and the sorting efficiency is low. Moreover, due to the shape deformation of the sorting target, the surface is not flat, and the adsorption and grasping is prone to falling, Can not be adsorbed, etc. In order to solve the above problems, a multi-hole vacuum pump exhaust suction cup is designed. Combined with the vacuum circuit and the controller, the information (semantic information, position information, pose information, depth information) obtained by the garbage classification and
所述垃圾分类识别装置43包括工业相机搭载平台431、工业相机432、光源433以及识别器434,所述工业相机搭载平台安装于所述并联机器人搭载平台的进料端,并根据工业相机所需物距,依附于并联机器人搭载平台;所述工业相机432、光源433以及识别器434 均设置于所述工业相机搭载平台414上,且所述识别器434的信号采集端口、所述工业相机432的摄像头均对准所述第一直线输送带组件 331、第二直线输送带组件332的直线输送带,用于识别和采集第一直线输送带组件331、第二直线输送带组件332上的再生物品的信息;由于当带速改变时,过短导致识别、传输等操作不及时,过长会累积过程中的误差值,因此在工业相机支撑平台上设计多个工业相机安装孔位,可根据实际输送带带速调整与分拣模块相位位置;所述光源 433的出光口对准所述工业相机432的入光口;所述控制装置44为内置控制器的控制面板,所述光电传感器的信号输出端、所述识别器的信号输出端口、所述工业相机的信号输出端口均与所述控制器的信号输出端口电连接或信号连接;所述并联机器人的控制端、所述多孔位真空泵排气式吸盘的控制端、所述第一竖向直线模组的控制端、所述第二竖向直线模组的控制端、所述竖向驱动电机的控制端、所述再生物品出料装置的控制端、所述出料输送装置的控制端均与所述控制器的信号输入端电连接或信号连接;所述控制面板的信号传输端口与所述控制器的信号传输端口电连接。The garbage classification and
所述控制器为基于改进的YOLO-v3模型图像处理系统,并由于分拣目标都为小尺寸物体,形状复杂各异,采用基于Hyper-Column 方案,并对原始VGG16网络进行优化,最终达到在复杂背景条件下,对于分拣物语义信息、位置信息、位姿信息进行识别,并利用工业相机完成对于目标物深度信息的获取,最后将上述所得分拣物信息传输于机器人系统,完成分拣动作。该图像处理系统对于每次识别结果进行统计计数,并对分解结果显示与分拣模块外侧箱体的控制面板处;所述控制器可与手持设备(如手机等)无线通讯,使得操作者在手机上即可操控控制器工作。The controller is an image processing system based on the improved YOLO-v3 model, and since the sorting targets are all small-sized objects with complex shapes, the Hyper-Column-based scheme is adopted, and the original VGG16 network is optimized, and finally the Under complex background conditions, identify the semantic information, position information, and pose information of the sorted objects, and use industrial cameras to complete the acquisition of the depth information of the target objects, and finally transmit the above-mentioned sorted object information to the robot system to complete the sorting. action. The image processing system performs statistical counting on each recognition result, and displays the decomposition result at the control panel of the outer box of the sorting module; the controller can communicate wirelessly with a handheld device (such as a mobile phone, etc.), so that the operator can The controller can be controlled to work on the mobile phone.
所述再生物品存储装置42位于所述第一直线输送带组件331、第二直线输送带组件两侧且所述外侧箱体内部,以及斜坡输送带尾部下方,用于存储分拣模块分拣之后的再生物品。The recycled
所述竖向导轨组件的顶部设有限位机构,用于限制所述夹持装置的位置。The top of the vertical guide rail assembly is provided with a limiting mechanism for limiting the position of the clamping device.
实施例2利用实施例1所述的一种多目标吸附抓取的垃圾自动分拣系统进行的分拣方法,包括以下步骤:Embodiment 2 The sorting method using the automatic garbage sorting system for multi-target adsorption and grabbing described in Embodiment 1 includes the following steps:
S1垃圾桶举升翻转机构将垃圾桶中的待分拣物倾倒入再生物品出料装置后,根据光电传感器检测并控制再生物品出料装置的出料口的开启;After the S1 trash can lifting and turning mechanism dumps the objects to be sorted in the trash can into the recycled article discharging device, it detects and controls the opening of the discharging port of the recycled article discharging device according to the photoelectric sensor;
S2:出料输送装置启动,此时第一直线输送带组件、转弯机、第二直线输送带以及斜坡输送带组件同时运转,存储有再生物品的再生物品出料装置在出料输送装置上运转T时间,在此期间斜坡输送带组件尾部的端部连接板上旋,形成闭环流水线;其中T为再生物品在第一直线输送带组件、转弯机、第二直线输送带组件、斜坡输送带组件形成的流水线运转一周所需时间为T,单位为s;S2: The discharge conveying device is started. At this time, the first linear conveyor belt assembly, the turning machine, the second linear conveyor belt and the slope conveyor belt assembly are running at the same time. Run for time T, during which the end connecting plate at the tail of the slope conveyor belt assembly is rotated to form a closed-loop assembly line; where T is the regenerated items in the first linear conveyor belt assembly, the turning machine, the second linear conveyor belt assembly, and the slope conveying The time required for the assembly line formed with components to run for one week is T, and the unit is s;
S3:出料输送装置停止运转T时间,此时斜坡输送带尾部的端部连接板保持上旋,再生物品于闭环流水线上完成2次循环;S3: The discharge conveying device stops running for a time T. At this time, the end connecting plate at the tail of the slope conveyor belt keeps rotating upward, and the recycled articles complete 2 cycles on the closed-loop assembly line;
S4:T时间后,出料输送装置继续开始运转T时间,此时斜坡输送带组件的端部连接板下旋,形成开环流水线,未被垃圾分拣装置分拣的物品流出流水线,至尾端下方的再生物品存储装置;S4: After T time, the discharge conveying device continues to operate for T time. At this time, the end connecting plate of the slope conveyor belt assembly rotates downward to form an open-loop assembly line. The items that have not been sorted by the garbage sorting device flow out of the assembly line until the end of the assembly line. Recycled item storage below the end;
S5:出料输送装置在运转T时间后停止,此时输送带上为新一轮的再生物品,此时端部连接板开始上旋,开始新一轮分拣,重复上述步骤。S5: The discharge conveying device stops after running for T time. At this time, there are a new round of recycled articles on the conveyor belt. At this time, the end connecting plate starts to spin up, and a new round of sorting starts, and the above steps are repeated.
通过上述步骤,再生物品在第一直线输送带组件、转弯机、第二输送带组件、斜坡输送带组件形成的流水线上完成2个循环,共计可被以工业相机为主导的垃圾分类识别装置43识别4次,又因为两个垃圾分拣装置41对于分拣目标进行分配,则每个类别有2次被分拣的时机。以此克服或缓解垃圾分拣装置41无法单次完整分拣在输送带上高密度的再生物品,遗漏率较高的问题。2个由垃圾分拣装置41 以及垃圾分类识别装置43组成的再生物品分拣机构4于系统中同时工作,即对于多目标、多类别进行并行分拣,相较传统单一吸附或抓取方式,速度提升。Through the above steps, the recycled articles complete 2 cycles on the assembly line formed by the first straight conveyor belt assembly, the turning machine, the second conveyor belt assembly, and the slope conveyor belt assembly, which can be used by a garbage sorting and identification device dominated by industrial cameras in total. 43 is recognized 4 times, and because the two
限高机构336可设定限高杆初始高度,用于打散堆积的再生物品,使其在输送带上以平铺的方式运输。操作者也可以通过实际运输情况,远程操控手机APP的方式调节限高机构336的限高杆高度。The height-limiting
实施例2图3是再生物品出料机构3装配图。操作者将装满再生物品的垃圾桶安放至垃圾桶举升翻转机构1,利用其两侧竖向导轨组件211(竖向驱动电机驱动)进行举升,于上侧限位机构停止举升,从而完成举升动作。夹持装置22下侧利用翻转电机和翻转轴完成翻转动作。将垃圾桶1内再生物品倾倒至再生物品出料机构3的待分拣物入料存储箱311内,再生物品依靠与第一直线输送带组件331表面的摩擦从升降板3122下的出口出料。第一直线输送带组件331前端两侧设置有光电传感器32,用于检测是否进行正常出料。Embodiment 2 FIG. 3 is an assembly diagram of the discharging
步骤S1中的光电传感器32检测步骤如下:The detection steps of the
S11:正常状态下,光电传感器32在t时间内可检测到物料,则第一直线模组组件331和升降板3122不发生运动,升降板3122维持初始高度H;其中H为初始高度,该高度为此次分拣最大物品平躺时高度,单位为cm;S11: Under normal conditions, the
S12:若光电传感器32在t时间后仍未检测到物料,则发送信号至控制装置,再由其反馈至第一直线输送带模组331,带动升降板 3122上升h的高度,上升结束后,光电传感器32重复初始动作,若仍未检测到物料,则继续上升h的高度;S12: If the
S13:升降板3122通过上升高度的方式使得物料得以正常出料,当光电传感器3122在t时间内可检测到物料,则在第一直线输送带模组331带动升降板3122下降h的高度;下降结束后重复上述动作,直至回到初始高度H。S13: The lifting
实施例3图4、图5是再生物品分拣机构4装配图。其中垃圾分类识别装置43通过工业相机432以及光源433辅助进行定时拍摄,根据第二直线输送带组件332带速设定拍摄间隔时间,传输至基于改进的YOLO-v3模型图像处理系统进行图像识别定位,并设置锚点,获取待分拣物品的语义信息、位置信息、位姿信息,再结合工业相机432获取其深度信息,并将所得信息传输至机器人控制系统临时存储。此时默认再生物品在垃圾分类识别装置43与垃圾分拣装置41之间的距离内是保持不动的,第二直线输送带模组332保持匀速,且由于垃圾分类识别装置43与垃圾分拣装置41装载于一体,根据手眼标定的方法统一垃圾分类识别装置43与垃圾分拣装置41的坐标系,则可以精确得出每个分拣目标的实时位置信息,同时根据与并联机器人411 相对位置可以得出垃圾分拣装置41下多孔位真空泵排气式吸盘412中每个吸盘的位置信息。并联机器人411位置固定且工作范围确定,且每次吸附抓取的运动时间稳定在一个固定区间,则结合第二直线输送带模组332带速以及多孔位真空泵排气式吸盘412的面积确定并联机器人411实际工作区间(由于并联机器人411工作范围远大于第二直线输送带模组332的输送带带宽,则并联机器人411实际工作区间为Pm(带宽)×Lm(可涉及工作长度))。
步骤S3中的垃圾分拣装置工作流程如下:The workflow of the garbage sorting device in step S3 is as follows:
S31:综合待分拣物品的语义信息、位置信息、位姿信息,再结合工业相机432获取其深度信息,结合事先设定的分拣目标分配,根据语义信息留下待分拣物品信息,并根据识别所得位置信息,判断已达到机器人实际工作区间的待分拣物品;S31: Synthesize the semantic information, position information, and pose information of the items to be sorted, and then combine with the
S32:根据上述判断结果,则已知机器人实际工作区间各个类别物品的位置信息以及物品之间的相对位置关系;多孔位真空泵排气式吸盘下方工作区域面积固定,让此工作区域于机器人实际工作区间内循环遍历,确定该工作区域可实际覆盖数量最多的单一类别。若待分拣物的位置信息(及中心点坐标)于机器人实际工作区间内,则认定该类别数量加1;例如在并联机器人位置坐标(x1,y1)点该工作区域可覆盖G物体4个,在(x2,y2)点该工作区域可覆盖K物体3 个,则优先选择(x1,y1)点为此次抓取任务点,以此类推。S32: According to the above judgment result, it is known that the position information of each category of items in the actual working area of the robot and the relative positional relationship between the items; Loop through the interval to determine the single category that can actually cover the largest number of the work area. If the position information (and the coordinates of the center point) of the object to be sorted is within the actual working area of the robot, it is determined that the number of this category is increased by 1; for example, at the position coordinates (x1, y1) of the parallel robot, the working area can cover 4 G objects , at the point (x2, y2), the work area can cover 3 K objects, then the point (x1, y1) is preferentially selected as the task point for this grabbing, and so on.
S33:确定此次待分拣物体类别以及任务点信息后,根据已知位置信息以及位姿信息分配多孔位真空泵排气式吸盘下方吸盘,根据识别模块22所得位置信息中预测框(根据位姿信息调整)所覆盖面积,使在各待分拣物预测框面积内的吸盘通过机器人控制系统以及控制器协同配合,在后续吸附动作中工作;S33: After determining the category of the object to be sorted and the task point information, assign the suction cup below the exhaust suction cup of the multi-hole vacuum pump according to the known position information and pose information, and predict the frame according to the position information obtained by the recognition module 22 (according to the pose The area covered by information adjustment) makes the suction cups in the prediction frame area of each object to be sorted cooperate with the robot control system and the controller to work in the subsequent adsorption action;
S34:并联机器人执行机构从初始位置(并联机器人初始化位置) 移至任务点X轴坐标位置,并对此次多个待分拣物品进行多目标追踪。由于该分系统分拣对象大小相近,且多为轻质小型物品,则根据所得深度信息下落一定高度,进行吸附并移动至该类别的再生物品存储装置内,与此同时,重复S31至S33步骤,对于下次分拣类别以及任务点进行计算;S34: The parallel robot actuator moves from the initial position (parallel robot initialization position) to the X-axis coordinate position of the task point, and performs multi-target tracking for the multiple items to be sorted this time. Since the objects to be sorted by the sub-system are of similar size, and most of them are light and small objects, they will fall to a certain height according to the obtained depth information, adsorb and move them to the storage device of the regenerated objects of this category. At the same time, repeat steps S31 to S33 , calculate the next sorting category and task point;
S35:并联机器人执行机构移动至计算所得任务点X轴坐标位置,重复S34吸附抓取动作。S35: The parallel robot actuator moves to the calculated X-axis coordinate position of the task point, and repeats the adsorption and grasping action of S34.
实施例4图6是斜坡输送带装配图。尾端设置了端部连接板335,用于实现整体流水线的开环与闭环操作。
图7和图8是多孔位真空泵排气式吸盘示意图,底部由多个吸盘阵列组成,此次示意中X轴为7个,Y轴为4个,实际可根据需求更改。单个吸盘的真空度均为单独控制,依靠控制器对于其整体各个吸盘进行协调控制,对于待分拣物进行多方位的吸附抓取,提高吸附成功率以及分拣效率。Figures 7 and 8 are schematic diagrams of the exhaust suction cups of the multi-hole vacuum pump. The bottom is composed of multiple suction cup arrays. In this illustration, there are 7 X-axis and 4 Y-axis, which can be changed according to actual needs. The vacuum degree of a single suction cup is controlled independently, and the controller is used to coordinate the control of each suction cup as a whole, and carry out multi-directional adsorption and grasping of the objects to be sorted, so as to improve the success rate of adsorption and sorting efficiency.
本说明书实施例所述的内容仅仅是对实用新型构思的实现形式的列举,本实用新型的保护范围不应当被视为仅限于实施例所陈述的具体形式,本实用新型的保护范围也包括本领域技术人员根据本实用新型构思所能够想到的等同技术手段。The content described in the embodiments of the present specification is only an enumeration of the realization forms of the concept of the utility model, and the protection scope of the present invention should not be regarded as limited to the specific forms stated in the embodiments, and the protection scope of the present invention also includes the present invention. Equivalent technical means that can be conceived by those skilled in the art according to the concept of the present invention.
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CN117900166A (en) * | 2024-03-19 | 2024-04-19 | 浙江联运知慧科技有限公司 | Intelligent AI sorting equipment |
CN117900166B (en) * | 2024-03-19 | 2024-05-31 | 浙江联运知慧科技有限公司 | Intelligent AI sorting equipment |
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