CN217271082U - Energy-saving hydraulic station device - Google Patents
Energy-saving hydraulic station device Download PDFInfo
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- CN217271082U CN217271082U CN202220224567.7U CN202220224567U CN217271082U CN 217271082 U CN217271082 U CN 217271082U CN 202220224567 U CN202220224567 U CN 202220224567U CN 217271082 U CN217271082 U CN 217271082U
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- 239000010720 hydraulic oil Substances 0.000 claims abstract description 44
- 239000003921 oil Substances 0.000 claims abstract description 41
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 238000003754 machining Methods 0.000 abstract description 5
- 230000033228 biological regulation Effects 0.000 description 8
- 230000002354 daily effect Effects 0.000 description 6
- 238000012544 monitoring process Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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- Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
Abstract
The utility model discloses an energy-saving hydraulic station device, which comprises a hydraulic station box body, a visible open space arranged in the hydraulic station box body, an oil pump and a solenoid valve which are arranged in the visible open space, a motor driving the oil pump to rotate, a hydraulic oil tank and a pressure maintaining tank which are arranged in the hydraulic station box body and form a hidden state, a box door arranged on the outer side of the hydraulic station box body, a digital display pressure controller arranged on the front side of the hydraulic station box body, and a liquid level display arranged on the side surface of the hydraulic station box body; the oil pump is respectively communicated with the hydraulic oil tank and the electromagnetic valve, the electromagnetic valve is connected with an external pipeline, and the hydraulic oil tank is connected with the pressure maintaining tank. Compared with the traditional common hydraulic station which works at 14 degrees of power consumption per day, the device works at 0.82 degree of power consumption per day, and the power consumption is saved by 96 percent; if 17 hydraulic stations are generally needed to be used in a machining workshop of a motorcycle box body, the daily electric quantity is 238 degrees, after the energy-saving hydraulic station device is used, only 11 hydraulic stations are needed to be used, the daily electric quantity is 9 degrees, and the electric quantity can be saved by 96 percent.
Description
Technical Field
The utility model relates to a technical field at hydraulic pressure station especially relates to an energy-conserving hydraulic pressure station device.
Background
At present, a large number of hydraulic stations are used in some machining workshops, the oil pump motor power of the conventional hydraulic station is 1500W, the oil pump motor works for 20 hours every day, and the cost of using electricity is very high. In the prior art, as the oil pump pumps the hydraulic oil in the oil tank and conveys the hydraulic oil to the oil cylinder or the oil motor of the hydraulic machine, the pressure in the oil tank can be changed continuously in the process of outputting the hydraulic oil, and when the pressure of the oil tank is gradually reduced, the required power output of the oil pump and the motor is larger, so that the electric quantity required by the oil pump and the motor in the process of oil conveying is more and more, and the electricity utilization cost is increased; in addition, when the hydraulic oil in the oil tank is consumed to a certain degree and the pressure is too low to be supplied to the oil pump for sucking, a new oil tank needs to be replaced, so that the maximum use of the oil tank cannot be realized, certain waste is caused, and the production cost is increased.
Accordingly, there is a need for improvements in the art of hydraulic station construction.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide an energy-saving hydraulic station device which is a novel energy-saving environment-friendly hydraulic station structure, adopts the supercharging and pressure maintaining principle to keep a hydraulic oil tank in a certain working pressure all the time when in use, and can be continuously recycled after the hydraulic oil tank is simultaneously and properly supercharged and stored, thereby greatly reducing the power consumption; and the energy-saving hydraulic station device also has the advantages of intelligent detection and regulation, real-time monitoring, alarming, displaying and the like, greatly improves the safety and convenience of use, and has the advantages of convenient use, intelligent regulation, electric quantity saving, production cost saving and the like. Compared with the traditional common hydraulic station which works at 14 degrees in power consumption in one day, the energy-saving hydraulic station device works at 0.82 degree in power consumption in one day, and power consumption is saved by 96 percent; need use hydraulic pressure station if in the machining workshop of motorcycle box, need use 17 hydraulic pressure stations usually, daily electric quantity 238 degrees uses the utility model discloses an after energy-conserving hydraulic pressure station device, only need use 11, daily electric quantity 9 degrees can save the power consumption 96%.
The utility model provides a technical scheme that its technical problem adopted is: an energy-saving hydraulic station device comprises a hydraulic station box body, a visible open space arranged in the hydraulic station box body, an oil pump and an electromagnetic valve which are arranged in the visible open space, a motor for driving the oil pump to rotate, a hydraulic oil tank and a pressure maintaining tank which are arranged in the hydraulic station box body and form a hidden state, a box door which is arranged on the outer side of the hydraulic station box body and covers the hydraulic oil tank and the pressure maintaining tank, a digital display pressure controller arranged on the front side of the hydraulic station box body, and a liquid level display arranged on the side surface of the hydraulic station box body; the oil pump is respectively connected and communicated with the hydraulic oil tank and the electromagnetic valve, the electromagnetic valve is connected with an external pipeline, and the hydraulic oil tank is connected with the pressure maintaining tank. The hydraulic station box body can be used for protecting internal parts and the like, so that the safe use is ensured, and the hydraulic oil tank and the pressure maintaining tank can be hidden and stored, so that the safety is ensured, the hydraulic station box body is prevented from being accidentally impacted, falling off and the like; the visible open space can facilitate the connection of external pipelines and the observation of working states, and is beneficial to the heat dissipation of a motor, an oil pump and the like; the digital display pressure controller and the liquid level display are used for displaying the pressure and the liquid level of the hydraulic oil tank, and convenient and visual real-time monitoring and observation are achieved.
When the hydraulic motor is used, the motor drives the oil pump to rotate, the oil pump pumps oil after absorbing oil from the hydraulic oil tank, mechanical energy is converted into pressure energy of hydraulic oil, the hydraulic oil is transmitted to an oil cylinder or an oil motor of the hydraulic machine through an external pipeline after direction, pressure and flow regulation is realized through the electromagnetic valve, so that the direction change, the strength and the speed of the hydraulic machine are controlled, various hydraulic machines are pushed to do work, and the conversion of the mechanical energy into the pressure energy of the hydraulic oil is realized. The working principle of the pressure maintaining tank is as follows: when the pressure of the hydraulic oil tank is reduced to a certain value, the pressure maintaining tank can be automatically started to increase the pressure of the pressure maintaining tank, so that the pressure of the pressure maintaining tank is kept within the range of the working pressure.
Furthermore, the front surface of the hydraulic station box body is also provided with a liquid level alarm key, a stop operation key, a power supply indication key, a liquid temperature alarm key and an emergency stop key.
Furthermore, a hydraulic oil tank base and a pressure maintaining tank base for supporting and fixing the hydraulic oil tank and the pressure maintaining tank are respectively arranged in the hydraulic station box body.
Furthermore, the bottom of the box body of the hydraulic station is also provided with a pulley.
To sum up, the energy-saving hydraulic station device of the utility model is a novel energy-saving environment-friendly hydraulic station structure, adopts the pressure boosting and pressure maintaining principle, so that the hydraulic oil tank is always kept in a certain working pressure when in use, and the hydraulic oil tank can be continuously recycled after being properly boosted and stored, thereby greatly reducing the power consumption; and the energy-saving hydraulic station device also has the advantages of intelligent detection and regulation, real-time monitoring, alarming, displaying and the like, greatly improves the safety and convenience of use, and has the advantages of convenient use, intelligent regulation, electric quantity saving, production cost saving and the like. Compared with the traditional common hydraulic station which works at 14 degrees in power consumption in one day, the energy-saving hydraulic station device works at 0.82 degree in power consumption in one day, and power consumption is saved by 96 percent; need use hydraulic pressure station if in the machining workshop of motorcycle box, need use 17 hydraulic pressure stations usually, daily electric quantity 238 degrees uses the utility model discloses an after energy-conserving hydraulic pressure station device, only need use 11, daily electric quantity 9 degrees can save the power consumption 96%.
Drawings
Fig. 1 is a schematic structural diagram of an energy-saving hydraulic station device according to embodiment 1 of the present invention;
fig. 2 is a schematic structural view of an energy-saving hydraulic station device according to embodiment 1 of the present invention in another direction;
fig. 3 is a front view of an energy-saving hydraulic station apparatus according to embodiment 1 of the present invention;
fig. 4 is a rear view of an energy-saving hydraulic station apparatus according to embodiment 1 of the present invention;
fig. 5 is a left side view of an energy-saving hydraulic station apparatus according to embodiment 1 of the present invention;
fig. 6 is a right side view of an energy-saving hydraulic station apparatus according to embodiment 1 of the present invention;
fig. 7 is a top view of an energy-saving hydraulic station apparatus according to embodiment 1 of the present invention;
fig. 8 is a schematic structural view of the hydraulic oil tank.
Detailed Description
Example 1
An energy-saving hydraulic station apparatus described in embodiment 1, as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, and fig. 8, includes a hydraulic station casing 1, a visible open space 2 disposed in the hydraulic station casing, an oil pump 3 and an electromagnetic valve 4 mounted in the visible open space, a motor 5 driving the oil pump to rotate, a hydraulic oil tank 6 and a pressure holding tank 7 mounted in the hydraulic station casing to form a hidden state, a box door 8 mounted on an outer side of the hydraulic station casing and covering the hydraulic oil tank and the pressure holding tank, a digital display pressure controller 9 mounted on a front surface of the hydraulic station casing, and a liquid level display 10 mounted on a side surface of the hydraulic station casing; the oil pump is respectively connected and communicated with the hydraulic oil tank and the electromagnetic valve, the electromagnetic valve is connected with an external pipeline, and the hydraulic oil tank is connected with the pressure maintaining tank. The hydraulic station box body can be used for protecting internal parts and the like, so that the safe use is ensured, and the hydraulic oil tank and the pressure maintaining tank can be hidden and stored, so that the safety is ensured, the hydraulic station box body is prevented from being accidentally impacted and falling, and the like; the visible open space can facilitate the connection of external pipelines and the observation of working states, and is beneficial to the heat dissipation of a motor, an oil pump and the like; the digital display pressure controller and the liquid level display are used for displaying the pressure and the liquid level of the hydraulic oil tank, and convenient and visual real-time monitoring and observation are achieved.
When the hydraulic motor is used, the motor drives the oil pump to rotate, the oil pump pumps oil after absorbing oil from the hydraulic oil tank, mechanical energy is converted into pressure energy of hydraulic oil, the hydraulic oil is transmitted to an oil cylinder or an oil motor of the hydraulic machine through an external pipeline after direction, pressure and flow regulation is realized through the electromagnetic valve, so that the direction change, the strength and the speed of the hydraulic machine are controlled, various hydraulic machines are pushed to do work, and the conversion of the mechanical energy into the pressure energy of the hydraulic oil is realized. The working principle of the pressure maintaining tank is as follows: when the pressure of the hydraulic oil tank is reduced to a certain value, the pressure maintaining tank can be automatically started to increase the pressure of the pressure maintaining tank, so that the pressure of the pressure maintaining tank is kept within the range of the working pressure.
In this embodiment 1, the front surface of the hydraulic station box body is further provided with a liquid level alarm key 11, a stop operation key 12, a power supply indication key 13, a liquid temperature alarm key 14, and an emergency stop key 15.
In the present embodiment 1, the hydraulic station casing is further provided with a hydraulic oil tank mount 16 and a pressure-maintaining tank mount 17 for supporting and fixing the hydraulic oil tank and the pressure-maintaining tank, respectively.
In this embodiment 1, the bottom of the hydraulic station box is further provided with pulleys (not shown in the figure).
The energy-saving hydraulic station device is a novel energy-saving environment-friendly hydraulic station structure, adopts a pressurization and pressure maintaining principle, enables a hydraulic oil tank to be always kept in a certain working pressure when in use, and can be continuously recycled after the hydraulic oil tank is appropriately pressurized and stored at the same time, so that the power consumption is greatly reduced; and the energy-saving hydraulic station device also has the advantages of intelligent detection and regulation, real-time monitoring, alarming, displaying and the like, greatly improves the safety and convenience of use, and has the advantages of convenient use, intelligent regulation, electric quantity saving, production cost saving and the like. Compared with the traditional common hydraulic station which works at 14 degrees in power consumption per day, the energy-saving hydraulic station device works at 0.82 degree in power consumption per day, and the power consumption is saved by 96 percent; need use hydraulic pressure station if in the machining workshop of motorcycle box, need use 17 hydraulic pressure stations usually, daily electric quantity 238 degrees uses the utility model discloses an after energy-conserving hydraulic pressure station device, only need use 11, daily electric quantity 9 degrees can save the power consumption 96%.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the structure of the present invention in any way. Any simple modification, equivalent changes and modifications made to the above embodiments according to the technical spirit of the present invention all still fall within the scope of the technical solution of the present invention.
Claims (4)
1. An energy-saving hydraulic station device is characterized by comprising a hydraulic station box body, a visible open space arranged in the hydraulic station box body, an oil pump and an electromagnetic valve which are arranged in the visible open space, a motor for driving the oil pump to rotate, a hydraulic oil tank and a pressure maintaining tank which are arranged in the hydraulic station box body to form a hidden state, a box door which is arranged on the outer side of the hydraulic station box body and covers the hydraulic oil tank and the pressure maintaining tank, a digital display pressure controller arranged on the front side of the hydraulic station box body, and a liquid level display arranged on the side surface of the hydraulic station box body; the oil pump is respectively connected and communicated with the hydraulic oil tank and the electromagnetic valve, the electromagnetic valve is connected with an external pipeline, and the hydraulic oil tank is connected with the pressure maintaining tank.
2. The energy-saving hydraulic station device of claim 1, wherein the front surface of the hydraulic station box body is further provided with a liquid level alarm button, a stop operation button, a power supply indication button, a liquid temperature alarm button and an emergency stop button.
3. The energy-saving hydraulic station device according to claim 2, wherein the hydraulic station housing further comprises a hydraulic tank mount and a pressure-maintaining tank mount for supporting and fixing the hydraulic tank and the pressure-maintaining tank, respectively.
4. An energy-saving hydraulic station device as claimed in claim 3, wherein the bottom of the hydraulic station box is further provided with pulleys.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220224567.7U CN217271082U (en) | 2022-01-26 | 2022-01-26 | Energy-saving hydraulic station device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220224567.7U CN217271082U (en) | 2022-01-26 | 2022-01-26 | Energy-saving hydraulic station device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217271082U true CN217271082U (en) | 2022-08-23 |
Family
ID=82904924
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220224567.7U Active CN217271082U (en) | 2022-01-26 | 2022-01-26 | Energy-saving hydraulic station device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217271082U (en) |
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2022
- 2022-01-26 CN CN202220224567.7U patent/CN217271082U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An energy-saving hydraulic station device Granted publication date: 20220823 Pledgee: Jiangmen Rural Commercial Bank Co.,Ltd. Pledgor: JAINGMEN WANGDA TECHNOLOGY Co.,Ltd. Registration number: Y2024980009349 |