CN217251687U - Automatic hot trimmer for hardware machining - Google Patents
Automatic hot trimmer for hardware machining Download PDFInfo
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- CN217251687U CN217251687U CN202220045422.0U CN202220045422U CN217251687U CN 217251687 U CN217251687 U CN 217251687U CN 202220045422 U CN202220045422 U CN 202220045422U CN 217251687 U CN217251687 U CN 217251687U
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- 238000003754 machining Methods 0.000 title 1
- 238000010438 heat treatment Methods 0.000 claims abstract description 58
- 238000007493 shaping process Methods 0.000 claims abstract description 26
- 238000001816 cooling Methods 0.000 claims description 35
- 239000000463 material Substances 0.000 abstract description 45
- 239000002184 metal Substances 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 238000007664 blowing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本实用新型涉及五金加工技术领域,具体为一种五金加工用自动热整形机,包括支板,所述支板的一侧安装有一号气缸,所述一号气缸的输出端安装有推动板,所述推动板一侧安装有上料箱,所述上料箱下方开设有开口,所述上料箱上方设置有进料斗,所述上料箱的内部开设有进料道;顶板,其安装在所述上料箱的另一侧。该五金加工用自动热整形机,与现有技术相比从进料斗中塞入物料,物料进入到上料箱中后,经过进料道落下,启动一号气缸推动推动板移动,推动板右侧可以推动物料进入到下加热板当中,推动板的上侧刚好阻绝进料道的物料继续下落,从而实现物料的自动上料,可以减少作业人员的烫伤概率,使得该设备的安全系数得到提高。
The utility model relates to the technical field of hardware processing, in particular to an automatic thermal shaping machine for metal processing, comprising a support plate, a No. 1 cylinder is installed on one side of the support plate, and a push plate is installed at the output end of the No. A feeding box is installed on one side of the push plate, an opening is arranged below the feeding box, a feeding hopper is arranged above the feeding box, and a feeding channel is opened inside the feeding box; Installed on the other side of the loading box. Compared with the prior art, the automatic heat shaping machine for hardware processing is stuffed into the material from the feeding hopper. After the material enters the feeding box, it falls through the feeding channel, and the No. 1 cylinder is activated to push the push plate to move, and the push plate The right side can push the material into the lower heating plate, and the upper side of the push plate just prevents the material in the feeding channel from continuing to fall, so as to realize the automatic feeding of the material, which can reduce the probability of scalding of the operator, so that the safety factor of the equipment can be obtained. improve.
Description
技术领域technical field
本实用新型涉及五金加工技术领域,具体为一种五金加工用自动热整形机。The utility model relates to the technical field of hardware processing, in particular to an automatic thermal shaping machine for hardware processing.
背景技术Background technique
五金制品即是指,金、银、铜、铁、锡五种金属。经人工加工可以制成刀、剑等艺术品或金属器件,现在工业的五金在加工过程中往往需要利用到热整形机进行整形加工操作。Hardware products refer to five metals: gold, silver, copper, iron, and tin. After manual processing, it can be made into art or metal parts such as knives and swords. Nowadays, industrial hardware often needs to use thermal shaping machines for shaping operations during processing.
现有的热整形机自动化程度不高,需要人工手动进行送料操作,且在人工送料的过程中作业人员极易烫伤,使得该种热整形机的安全系数不高,为此,我们提出一种五金加工用自动热整形机。The degree of automation of the existing thermal shaping machine is not high, and manual feeding operation is required, and the operator is easily scalded during the manual feeding process, so that the safety factor of this thermal shaping machine is not high. Therefore, we propose a Automatic thermoforming machine for hardware processing.
实用新型内容Utility model content
本实用新型的目的在于提供一种五金加工用自动热整形机,以解决上述背景技术中提出由于现有的热整形机自动化程度不高,需要人工手动进行送料操作,且在人工送料的过程中作业人员极易烫伤,使得该种热整形机的安全系数不高的问题。The purpose of this utility model is to provide a kind of automatic heat shaping machine for hardware processing, in order to solve the problem in the above-mentioned background technology that because the existing heat shaping machine has a low degree of automation, manual feeding operation is required, and in the process of manual feeding The operator is easily scalded, which makes the safety factor of the thermal shaping machine not high.
为实现上述目的,本实用新型提供如下技术方案:一种五金加工用自动热整形机,包括:To achieve the above purpose, the utility model provides the following technical solutions: a kind of automatic heat shaping machine for hardware processing, comprising:
支板,所述支板的一侧安装有一号气缸,所述一号气缸的输出端安装有推动板,所述推动板一侧安装有上料箱,所述上料箱下方开设有开口,所述上料箱上方设置有进料斗,所述上料箱的内部开设有进料道;A support plate, a No. 1 cylinder is installed on one side of the support plate, a push plate is installed at the output end of the No. 1 cylinder, a feeding box is installed on one side of the push plate, and an opening is opened below the feeding box, A feeding hopper is arranged above the feeding box, and a feeding channel is opened inside the feeding box;
顶板,其安装在所述上料箱的另一侧,所述顶板的上方安装有二号气缸,所述二号气缸的输出端安装有上加热板,所述上加热板的内部开设有加热棒孔,所述上加热板下方安装有下加热板,所述下加热板的内部安装有加热棒,所述下加热板的下方安装有底板,所述底板的四周安装有挡板。The top plate is installed on the other side of the feeding box, the No. 2 cylinder is installed above the top plate, the output end of the No. 2 cylinder is installed with an upper heating plate, and the inside of the upper heating plate is provided with a heating plate Rod holes, a lower heating plate is installed below the upper heating plate, a heating rod is installed inside the lower heating plate, a bottom plate is installed below the lower heating plate, and baffles are installed around the bottom plate.
优选的,所述顶板还设有:Preferably, the top plate is further provided with:
风冷扇,其安装在所述顶板的另一侧,所述风冷扇的下方安装有支撑板;an air-cooling fan, which is installed on the other side of the top plate, and a support plate is installed below the air-cooling fan;
斜坡,其设置在所述底板的一侧,所述斜坡的一侧设置有冷却板,所述冷却板的上方设置有活动板,所述活动板的一侧设置有滑坡。A slope is arranged on one side of the bottom plate, a cooling plate is arranged on one side of the slope, a movable plate is arranged above the cooling plate, and a sliding slope is arranged on one side of the movable plate.
优选的,所述一号气缸与支板之间为固定连接,且一号气缸与推动板之间为固定连接。Preferably, the No. 1 cylinder and the support plate are fixedly connected, and the No. 1 cylinder and the push plate are fixedly connected.
优选的,所述挡板与底板之间为固定连接,且下加热板与底板之间为卡合结构。Preferably, the baffle plate and the bottom plate are fixedly connected, and the lower heating plate and the bottom plate are in a snap-fit structure.
优选的,所述支板与上料箱之间为固定连接,且进料斗与上料箱之间为固定连接。Preferably, the support plate and the feeding box are fixedly connected, and the feeding hopper and the feeding box are fixedly connected.
优选的,所述活动板与冷却板之间为螺纹连接,且斜坡与冷却板之间为固定连接。Preferably, the movable plate and the cooling plate are threadedly connected, and the slope and the cooling plate are fixedly connected.
优选的,所述风冷扇与支撑板之间为固定连接,且风冷扇与顶板之间为固定连接。Preferably, the air-cooling fan and the support plate are fixedly connected, and the air-cooling fan and the top plate are fixedly connected.
与现有技术相比,本实用新型提供了一种五金加工用自动热整形机,具备以下有益效果:该五金加工用自动热整形机,可以通过从进料斗中塞入物料,物料进入到上料箱中后,经过进料道落下,启动一号气缸推动推动板移动,推动板右侧可以推动物料进入到下加热板当中,推动板的上侧刚好阻绝进料道的物料继续下落,从而实现了,物料的自动上料,摆脱了人力操作,可以减少作业人员的烫伤概率,使得该设备的安全系数得到提高。Compared with the prior art, the utility model provides an automatic thermal shaping machine for hardware processing, which has the following beneficial effects: the automatic thermal shaping machine for metal processing can be filled with materials from a feeding hopper, and the materials enter into the hopper. After the feeding box is placed in the feeding box, it falls through the feeding channel, and the No. 1 cylinder is activated to push the push plate to move. The right side of the push plate can push the material into the lower heating plate. The upper side of the push plate just prevents the material in the feed channel from continuing to fall. Thus, the automatic feeding of materials can be freed from manual operation, which can reduce the probability of scalding of operators, and improve the safety factor of the equipment.
1.本实用新型通过设置后的加热棒孔,当物料进入到下加热板后,启动二号气缸可以带动上加热板下落,可以往上加热板中的加热棒孔塞入加热棒,从而对上加热板加热,这样就可以配合下加热板对于物料进行双面加热整形,从而提高工作的效率,节约工作时间;1. The utility model passes through the set heating rod hole. When the material enters the lower heating plate, the No. 2 cylinder can be activated to drive the upper heating plate to fall, and the heating rod can be inserted into the heating rod hole in the upper heating plate, thereby preventing The upper heating plate is heated, so that the lower heating plate can be used for double-sided heating and shaping of the material, thereby improving work efficiency and saving working time;
2.本实用新型通过设置后的斜坡,当物料进行加热整形完毕后,可以启动一号气缸推动推动板移动,把新的物料送来的同时,把加工好的物料从下加热板推入斜坡,之后物料落入冷却板,在风冷扇的吹动下进行冷却,从而防止作业人员被烫伤,同时节约工作时间;2. The utility model uses the set slope. After the material is heated and shaped, the No. 1 cylinder can be started to push the push plate to move, and the processed material can be pushed into the slope from the lower heating plate while the new material is delivered. , and then the material falls into the cooling plate and is cooled by the blowing of the air cooling fan, thereby preventing the operator from being scalded and saving working time;
3.本实用新型通过设置后的活动板,可以把活动板与冷却板连接,防止过热的物料流出,在物料冷却完毕后,可以打开活动板,使得物料进过滑坡移出设备,从而减少人力接触。3. The utility model can connect the movable plate with the cooling plate through the installed movable plate to prevent the overheated material from flowing out. After the material is cooled, the movable plate can be opened to allow the material to enter the landslide and move out of the equipment, thereby reducing human contact. .
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型上料箱剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of the feeding box of the utility model;
图3为本实用新型底板剖视结构示意图;Figure 3 is a schematic diagram of the cross-sectional structure of the bottom plate of the present invention;
图4为本实用新型冷却板结构示意图。FIG. 4 is a schematic structural diagram of the cooling plate of the present invention.
图中:1、支板;2、一号气缸;3、推动板;4、开口;5、上料箱;6、进料斗;7、顶板;8、二号气缸;9、风冷扇;10、活动板;11、滑坡;12、斜坡;13、底板;14、挡板;15、下加热板;16、上加热板;17、加热棒孔;18、加热棒;19、进料道;20、支撑板;21、冷却板。In the picture: 1. Support plate; 2. No. 1 cylinder; 3. Pushing plate; 4. Opening; 5. Feeding box; 6. Feeding hopper; 7. Top plate; 8. No. 2 cylinder; 9. Air cooling fan ; 10, movable plate; 11, landslide; 12, slope; 13, bottom plate; 14, baffle; 15, lower heating plate; 16, upper heating plate; 17, heating rod hole; 18, heating rod; 19, feeding Road; 20, support plate; 21, cooling plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1-图3所示,一种五金加工用自动热整形机,包括:支板1,支板1的一侧安装有一号气缸2,一号气缸2的输出端安装有推动板3,一号气缸2与支板1之间为固定连接,且一号气缸2与推动板3之间为固定连接;推动板3一侧安装有上料箱5,上料箱5下方开设有开口4,上料箱5上方设置有进料斗6,上料箱5的内部开设有进料道19,支板1与上料箱5之间为固定连接,且进料斗6与上料箱5之间为固定连接;通过从进料斗6中塞入物料,物料进入到上料箱5中后,经过进料道19落下,启动一号气缸2推动推动板3移动,推动板3右侧可以推动物料进入到下加热板15当中,推动板3的上侧刚好阻绝进料道19的物料继续下落,从而实现了,物料的自动上料,摆脱了人力操作,可以减少作业人员的烫伤概率,使得该设备的安全系数得到提高;顶板7,其安装在上料箱5的另一侧,顶板7的上方安装有二号气缸8,二号气缸8的输出端安装有上加热板16,上加热板16的内部开设有加热棒孔17,上加热板16下方安装有下加热板15,下加热板15的内部安装有加热棒18,下加热板15的下方安装有底板13,底板13的四周安装有挡板14,挡板14与底板13之间为固定连接,且下加热板15与底板13之间为卡合结构,当物料进入到下加热板15后,启动二号气缸8可以带动上加热板16下落,可以往上加热板16中的加热棒孔17塞入加热棒18,从而对上加热板16加热,这样就可以配合下加热板15对于物料进行双面加热整形,从而提高工作的效率,节约工作时间。As shown in Figures 1-3, an automatic heat shaping machine for hardware processing includes: a support plate 1, a No. 1
如图2-图4所示,一种五金加工用自动热整形机,包括:风冷扇9,其安装在顶板7的另一侧,风冷扇9的下方安装有支撑板20,风冷扇9与支撑板20之间为固定连接,且风冷扇9与顶板7之间为固定连接;斜坡12,其设置在底板13的一侧,斜坡12的一侧设置有冷却板21,冷却板21的上方设置有活动板10,活动板10的一侧设置有滑坡11,活动板10与冷却板21之间为螺纹连接,且斜坡12与冷却板21之间为固定连接,当物料进行加热整形完毕后,可以启动一号气缸2推动推动板3移动,把新的物料送来的同时,把加工好的物料从下加热板15推入斜坡12,之后物料落入冷却板21,在风冷扇9的吹动下进行冷却,从而减少作业人员被烫伤概率,同时节约工作时间,可以把活动板10与冷却板21连接,防止过热的物料流出,在物料冷却完毕后,可以打开活动板10,使得物料进过滑坡11移出设备,从而减少人力接触。As shown in Figures 2 to 4, an automatic thermal shaping machine for hardware processing includes: an
工作原理:该五金加工用自动热整形机在使用时,首先,可以把物料塞入进料斗6中,之后物料会进入到上料箱5中,经过进料道19落下,启动一号气缸2,连接在支板1上的一号气缸2可以推动推动板3移动,推动板3会经过开口4进入到上料箱5中,推动板3右侧可以推动物料进入到下加热板15当中,推动板3的上侧刚好阻绝进料道19的物料继续下落;接着,当物料进入到下加热板15后,启动顶板7上的二号气缸8可以带动上加热板16下落,可以往上加热板16中的加热棒孔17塞入加热棒18,从而对上加热板16加热,这样就可以配合底板13上的下加热板15对于物料进行双面加热整形,挡板14会防止物料四周散乱;然后,在物料整形完毕后,可以启动一号气缸2推动推动板3移动,把新的物料送来的同时,把加工好的物料从下加热板15推入斜坡12,之后落入冷却板21,物料在支撑板20上支撑的风冷扇9的吹动下进行冷却;最后,在物料冷却完毕后,可以打开活动板10,使得物料进过滑坡11移出设备,这就是该五金加工用自动热整形机的工作原理。Working principle: When the automatic heat shaping machine for hardware processing is in use, firstly, the material can be stuffed into the
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CN118989040A (en) * | 2024-10-24 | 2024-11-22 | 徐州威通机械制造有限公司 | A stamping parts orthopedic equipment |
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