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CN217207068U - A hydraulic control system for ship windlass - Google Patents

A hydraulic control system for ship windlass Download PDF

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Publication number
CN217207068U
CN217207068U CN202123342442.9U CN202123342442U CN217207068U CN 217207068 U CN217207068 U CN 217207068U CN 202123342442 U CN202123342442 U CN 202123342442U CN 217207068 U CN217207068 U CN 217207068U
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valve
oil
pipe
hydraulic
oil inlet
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CN202123342442.9U
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杨永杰
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Yichang Jieda Ocean Machinery Equipment Manufacturing Co ltd
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Yichang Jieda Ocean Machinery Equipment Manufacturing Co ltd
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Abstract

The utility model provides a boats and ships anchor machine hydraulic control system, including the hydraulic pump, the oil tank, the filter, the level gauge, hydraulic motor and brake cylinder, the bypass has first check valve on the filter, still include the electro-hydraulic proportional combination valve, electro-hydraulic proportional combination valve P mouth and T mouth are respectively through first oil pipe and first oil return pipe intercommunication oil tank, electro-hydraulic proportional combination valve A mouth and B mouth advance oil pipe and second oil return pipe intercommunication hydraulic motor oil inlet and oil drain port through the second respectively, the intercommunication has hydraulic pump and second check valve on first oil pipe, switch-on filter on first oil return pipe, the intercommunication has first overflow valve between first oil pipe and first oil return pipe. The utility model is used for solve the not high problem of current boats and ships anchor machine hydraulic control system brake mobility.

Description

一种船舶锚机液压控制系统A hydraulic control system for ship windlass

技术领域technical field

本实用新型涉及一种船舶锚机液压控制系统。The utility model relates to a hydraulic control system for a ship windlass.

背景技术Background technique

船舶锚机是关于船舶上用的夹板设备,船舶锚机主要依靠液压系统来执行和控制其动作,在现有船舶锚机中刹车油缸与液压马达之间是采用两套液压系统分别控制,或者人工控制刹车,因此在液压马达停机或者锚机飞车时,刹车油缸不能在短时间内刹车,刹车机动性不高,因此本厂对船舶锚机液压控制系统进行了改进。The ship windlass refers to the splint equipment used on ships. The ship windlasses mainly rely on the hydraulic system to perform and control its actions. In the existing ship windlasses, two sets of hydraulic systems are used to control the brake cylinder and the hydraulic motor respectively, or The brake is manually controlled, so when the hydraulic motor is stopped or the windlass is flying, the brake cylinder cannot brake in a short time, and the braking maneuverability is not high. Therefore, the factory has improved the hydraulic control system of the ship's windlass.

实用新型内容Utility model content

本实用新型要解决的技术问题是提供一种船舶锚机液压控制系统,用于解决现有船舶锚机液压控制系统刹车机动性不高的问题。The technical problem to be solved by the utility model is to provide a hydraulic control system for ship windlass, which is used to solve the problem of low braking maneuverability of the existing hydraulic control system for ship windlass.

为了解决上述问题,本实用新型的技术方案为:In order to solve the above problems, the technical scheme of the present utility model is:

一种船舶锚机液压控制系统,包括液压泵、油箱、过滤器、液位计、液压马达和刹车油缸,过滤器上旁通有第一单向阀,还包括电液比例复合阀,电液比例复合阀P口和T口分别通过第一进油管和第一回油管连通油箱,电液比例复合阀A口和B口分别通过第二进油管和第二回油管连通液压马达进油口和排油口,在第一进油管上连通有液压泵和第二单向阀,在第一回油管上接通过滤器,在第一进油管和第一回油管之间连通有第一溢流阀,在第二进油管和第二回油管之间连通有第二溢流阀和梭阀;所述刹车油缸通过第三进油管连通第一进油管,在第三进油管上接通有二位三通先导阀和减压阀,二位三通先导阀先导口通过先导管连通梭阀出油口,在先导管上接通有顺序阀,二位三通先导阀T口通过第三回油管连通油箱。A hydraulic control system for marine windlasses, comprising a hydraulic pump, a fuel tank, a filter, a liquid level gauge, a hydraulic motor and a brake oil cylinder, a first check valve is bypassed on the filter, and an electro-hydraulic proportional compound valve, an electro-hydraulic Ports P and T of the proportional compound valve are connected to the oil tank through the first oil inlet pipe and the first oil return pipe respectively, and ports A and B of the electro-hydraulic proportional compound valve are respectively connected to the oil inlet of the hydraulic motor and the hydraulic motor through the second oil inlet pipe and the second oil return pipe. The oil discharge port is connected with a hydraulic pump and a second one-way valve on the first oil inlet pipe, a filter is connected on the first oil return pipe, and a first overflow is communicated between the first oil inlet pipe and the first oil return pipe A second relief valve and a shuttle valve are connected between the second oil inlet pipe and the second oil return pipe; the brake oil cylinder is connected to the first oil inlet pipe through the third oil inlet pipe, and two oil inlet pipes are connected to the third oil inlet pipe. Three-way pilot valve and pressure reducing valve, the pilot port of the two-position three-way pilot valve is connected to the oil outlet of the shuttle valve through the pilot pipe, and a sequence valve is connected to the pilot pipe, and the T port of the two-position three-way pilot valve passes through the third return valve. The oil pipe is connected to the oil tank.

在第三进油管上接通有手动二位三通阀,手动二位三通阀T口连通第三回油管。A manual two-position three-way valve is connected to the third oil inlet pipe, and the T port of the manual two-position three-way valve is connected to the third oil return pipe.

在第一进油管和第一回油管之间连通有缓冲管,在缓冲管上接通有可调式节流阀和二位二通阀电磁阀。A buffer pipe is communicated between the first oil inlet pipe and the first oil return pipe, and an adjustable throttle valve and a two-position two-way valve electromagnetic valve are connected to the buffer pipe.

在第二进油管上连通有平衡阀,在平衡阀上旁通有第三单向阀。A balance valve is communicated with the second oil inlet pipe, and a third check valve is bypassed on the balance valve.

本实用新型的有益效果为:将液压马达供油回路与刹车油路进出先导连通,在液压马达停机或者锚机飞车时,让控制刹车油缸的阀门自动恢复原位,使得刹车油缸恢拉动刹车片对锚机进行刹车,使其能够形成联动控制,不仅刹车机动性高,而且刹车稳定可靠。The beneficial effects of the utility model are as follows: the hydraulic motor oil supply circuit is connected with the in-and-out pilot of the brake oil circuit, and when the hydraulic motor stops or the windlass flies, the valve that controls the brake cylinder is automatically restored to its original position, so that the brake cylinder can resume pulling the brake pads. Brake the windlass so that it can form a linkage control, which not only has high braking maneuverability, but also has stable and reliable braking.

附图说明Description of drawings

下面结合附图对本实用新型做进一步的说明:The utility model will be further described below in conjunction with the accompanying drawings:

图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.

图中:液压马达1、第二溢流阀2、第三单向阀3、平衡阀4、梭阀5、电液比例复合阀6、第二单向阀7、第一溢流阀8、可调式节流阀9、液压泵10、刹车油缸11、手动二位三通阀12、二位三通先导阀13、顺序阀14、减压阀15、过滤器16、第一单向阀17、油箱18、二位二通阀电磁阀19。In the figure: hydraulic motor 1, second relief valve 2, third check valve 3, balance valve 4, shuttle valve 5, electro-hydraulic proportional compound valve 6, second check valve 7, first relief valve 8, Adjustable throttle valve 9, hydraulic pump 10, brake cylinder 11, manual 2/3-way valve 12, 2/3-way pilot valve 13, sequence valve 14, pressure reducing valve 15, filter 16, first check valve 17 , fuel tank 18, two-position two-way valve solenoid valve 19.

具体实施方式Detailed ways

如图1所示,一种船舶锚机液压控制系统,包括液压泵10、油箱18、过滤器16、液位计、液压马达1和刹车油缸11,过滤器16上旁通有第一单向阀17,还包括电液比例复合阀6,电液比例复合阀6包括H型三位四通电液阀,电液比例复合阀6P口和T口分别通过第一进油管和第一回油管连通油箱18,电液比例复合阀6A口和B口分别通过第二进油管和第二回油管连通液压马达1进油口和排油口,在第一进油管上连通有液压泵10和第二单向阀7,在第一回油管上接通过滤器16,在第一进油管和第一回油管之间连通有第一溢流阀8,在第二进油管和第二回油管之间连通有第二溢流阀2和梭阀5;所述刹车油缸11通过第三进油管连通第一进油管,在第三进油管上接通有二位三通先导阀13和减压阀15,二位三通先导阀13先导口通过先导管连通梭阀5出油口,在先导管上接通有顺序阀14,二位三通先导阀13T口通过第三回油管连通油箱18,第一溢流阀8和第二溢流阀2用于防止液压系统过载,顺序阀14的开启压力为液压泵10输出油压的0.3~0.5倍。As shown in FIG. 1, a hydraulic control system for marine windlass includes a hydraulic pump 10, a fuel tank 18, a filter 16, a liquid level gauge, a hydraulic motor 1 and a brake cylinder 11. The filter 16 is bypassed with a first one-way The valve 17 also includes an electro-hydraulic proportional composite valve 6. The electro-hydraulic proportional composite valve 6 includes an H-type three-position four-way electro-hydraulic valve. The 6P port and the T port of the electro-hydraulic proportional composite valve are respectively connected through the first oil inlet pipe and the first oil return pipe. The oil tank 18, the port A and port B of the electro-hydraulic proportional compound valve 6 are respectively connected to the oil inlet and the oil discharge port of the hydraulic motor 1 through the second oil inlet pipe and the second oil return pipe, and the hydraulic pump 10 and the second oil inlet are connected to the first oil inlet pipe. The one-way valve 7 is connected to the filter 16 on the first oil return pipe, the first relief valve 8 is connected between the first oil inlet pipe and the first oil return pipe, and between the second oil inlet pipe and the second oil return pipe A second relief valve 2 and a shuttle valve 5 are communicated; the brake cylinder 11 is connected to the first oil inlet pipe through the third oil inlet pipe, and a two-position three-way pilot valve 13 and a pressure reducing valve 15 are connected to the third oil inlet pipe. , the pilot port of the two-position three-way pilot valve 13 is connected to the oil outlet of the shuttle valve 5 through the pilot pipe, and the sequence valve 14 is connected to the pilot pipe. The first relief valve 8 and the second relief valve 2 are used to prevent the hydraulic system from being overloaded, and the opening pressure of the sequence valve 14 is 0.3-0.5 times the output oil pressure of the hydraulic pump 10 .

本实用新型的工作过程为:首先是可以通过电液比例复合阀6换的换位来改变液压油经过液压马达1的方向,实现船舶锚机的放锚和收锚;另外,在电液比例复合阀6换向至左位或者右位时,第二进油管或者第二回油管内液压油缸会经过梭阀5后推动顺序阀14开启,使液压油进入二位三通先导阀13先导端,让二位三通先导阀13换向至左位,进而让被减压阀15减压后的液压油进入到刹车油缸11无杆腔,推动刹车油缸11活塞向外伸出,以松开刹车板,让其不影响船舶锚机的放锚或者收锚;在液压泵10停机或者电液比例复合阀6处于中位时,液压系统中的液压油回流到油箱18,和在锚机飞车时,液压马达1抽取的液压油都无法开启顺序阀14,使二位三通先导阀13处于右位,刹车油缸11有杆腔内弹簧推动刹车板收紧,对船舶锚机进行刹车,实现刹车油缸11和液压马达1的联动。The working process of the utility model is as follows: firstly, the direction of the hydraulic oil passing through the hydraulic motor 1 can be changed by changing the position of the electro-hydraulic proportional compound valve 6, so as to realize the anchoring and retracting of the ship's windlass; When the compound valve 6 is reversed to the left or right position, the hydraulic cylinder in the second oil inlet pipe or the second oil return pipe will pass through the shuttle valve 5 and push the sequence valve 14 to open, so that the hydraulic oil enters the pilot end of the two-position three-way pilot valve 13 , so that the two-position three-way pilot valve 13 is reversed to the left position, and then the hydraulic oil decompressed by the pressure reducing valve 15 enters the rodless cavity of the brake cylinder 11, and pushes the piston of the brake cylinder 11 to extend outward to loosen Brake plate, so that it does not affect the anchoring or retracting of the ship's windlass; when the hydraulic pump 10 is stopped or the electro-hydraulic proportional compound valve 6 is in the neutral position, the hydraulic oil in the hydraulic system returns to the oil tank 18, and when the windlass flies At the same time, the hydraulic oil drawn by the hydraulic motor 1 cannot open the sequence valve 14, so that the two-position three-way pilot valve 13 is in the right position. The linkage between the brake cylinder 11 and the hydraulic motor 1 .

在第三进油管上接通有手动二位三通阀12,手动二位三通阀12T口连通第三回油管,手动二位三通阀12为按钮式或者手柄式二位三通阀。常态时,按钮式二位三通阀处于右位,既P口和A口是连通,当锚机失速时,需要操作液压油缸对锚机进行点刹或者急停,则可以点动或者长按按钮式二位三通阀来实现锚机的点刹或急停。A manual two-position three-way valve 12 is connected to the third oil inlet pipe, the manual two-position three-way valve 12T port is connected to the third oil return pipe, and the manual two-position three-way valve 12 is a button-type or handle-type two-position three-way valve. In normal state, the button-type two-position three-way valve is in the right position, and the P port and the A port are connected. When the windlass stalls, it is necessary to operate the hydraulic cylinder to brake or emergency stop the windlass, you can jog or long press Button type two-position three-way valve to realize the point brake or emergency stop of the windlass.

第一进油管和第一回油管之间连通有缓冲管,在缓冲管上接通有可调式节流阀9和二位二通阀电磁阀19。在液压泵10刚启动时,小部分液压经过缓冲管、可调式节流阀9和二位二通阀电磁阀19返回到油箱18,启动1秒后,二位二通电磁阀换向将缓冲管切断,以减缓液压油对液压执行元件的冲击。A buffer pipe is communicated between the first oil inlet pipe and the first oil return pipe, and an adjustable throttle valve 9 and a two-position two-way valve solenoid valve 19 are connected to the buffer pipe. When the hydraulic pump 10 is just started, a small part of the hydraulic pressure returns to the oil tank 18 through the buffer pipe, the adjustable throttle valve 9 and the two-position two-way valve solenoid valve 19. After 1 second of starting, the two-position two-way solenoid valve is reversed to buffer the buffer. The pipe is cut off to slow the impact of the hydraulic oil on the hydraulic actuator.

在第二进油管上连通有平衡阀4,在平衡阀4上旁通有第三单向阀3。在锚机起锚时,液压油经过第三单向阀3进入液压马达1,提高起锚效率,当锚机放锚时,则液压油需要经过平衡阀4,对液压系统形成一定背压,防止锚链快速时产生失速而反拖液压马达1,对液压马达1造成气蚀损伤。A balance valve 4 is communicated with the second oil inlet pipe, and a third check valve 3 is bypassed on the balance valve 4 . When the windlass is anchoring, the hydraulic oil enters the hydraulic motor 1 through the third check valve 3 to improve the efficiency of the anchoring. When the windlass is anchored, the hydraulic oil needs to pass through the balance valve 4 to form a certain back pressure on the hydraulic system to prevent the anchor When the chain is fast, a stall occurs and the hydraulic motor 1 is dragged back, causing cavitation damage to the hydraulic motor 1 .

Claims (4)

1.一种船舶锚机液压控制系统,包括液压泵(10)、油箱(18)、过滤器(16)、液位计、液压马达(1)和刹车油缸(11),过滤器(16)上旁通有第一单向阀(17),其特征在于:还包括电液比例复合阀(6),电液比例复合阀(6)P口和T口分别通过第一进油管和第一回油管连通油箱(18),电液比例复合阀(6)A口和B口分别通过第二进油管和第二回油管连通液压马达(1)进油口和排油口,在第一进油管上连通有液压泵(10)和第二单向阀(7),在第一回油管上接通过滤器(16),在第一进油管和第一回油管之间连通有第一溢流阀(8),在第二进油管和第二回油管之间连通有第二溢流阀(2)和梭阀(5);所述刹车油缸(11)通过第三进油管连通第一进油管,在第三进油管上接通有二位三通先导阀(13)和减压阀(15),二位三通先导阀(13)先导口通过先导管连通梭阀(5)出油口,在先导管上接通有顺序阀(14),二位三通先导阀(13)T口通过第三回油管连通油箱(18)。1. A hydraulic control system for a marine windlass, comprising a hydraulic pump (10), a fuel tank (18), a filter (16), a liquid level gauge, a hydraulic motor (1), a brake cylinder (11), and a filter (16) The upper bypass is provided with a first one-way valve (17), which is characterized in that it also includes an electro-hydraulic proportional composite valve (6), and the P port and the T port of the electro-hydraulic proportional composite valve (6) pass through the first oil inlet pipe and the first The oil return pipe is connected to the oil tank (18), and the A and B ports of the electro-hydraulic proportional compound valve (6) are respectively connected to the oil inlet and the oil discharge port of the hydraulic motor (1) through the second oil inlet pipe and the second oil return pipe. A hydraulic pump (10) and a second check valve (7) are connected to the oil pipe, a filter (16) is connected to the first oil return pipe, and a first overflow pipe is connected between the first oil inlet pipe and the first oil return pipe A flow valve (8), a second relief valve (2) and a shuttle valve (5) are communicated between the second oil inlet pipe and the second oil return pipe; the brake cylinder (11) communicates with the first oil inlet pipe through the third oil inlet pipe The oil inlet pipe is connected with a 2/3-way pilot valve (13) and a pressure reducing valve (15) on the third oil inlet pipe. The pilot port of the 2/3-way pilot valve (13) is connected to the shuttle valve (5) through the pilot pipe. The oil port is connected with a sequence valve (14) on the pilot pipe, and the T port of the two-position three-way pilot valve (13) is connected to the oil tank (18) through the third oil return pipe. 2.根据权利要求1所述的一种船舶锚机液压控制系统,其特征在于:在第三进油管上接通有手动二位三通阀(12),手动二位三通阀(12)T口连通第三回油管。2. A hydraulic control system for marine windlass according to claim 1, characterized in that: a manual two-position three-way valve (12) is connected to the third oil inlet pipe, and a manual two-position three-way valve (12) The T port is connected to the third oil return pipe. 3.根据权利要求1所述的一种船舶锚机液压控制系统,其特征在于:在第一进油管和第一回油管之间连通有缓冲管,在缓冲管上接通有可调式节流阀(9)和二位二通阀电磁阀(19)。3 . The hydraulic control system for ship windlass according to claim 1 , wherein a buffer pipe is connected between the first oil inlet pipe and the first oil return pipe, and an adjustable throttle is connected to the buffer pipe. 4 . Valve (9) and 2/2-way valve solenoid valve (19). 4.根据权利要求1所述的一种船舶锚机液压控制系统,其特征在于:在第二进油管上连通有平衡阀(4),在平衡阀(4)上旁通有第三单向阀(3)。4 . The hydraulic control system for marine windlass according to claim 1 , wherein a balance valve ( 4 ) is connected to the second oil inlet pipe, and a third one-way valve is bypassed on the balance valve ( 4 ). 5 . valve (3).
CN202123342442.9U 2021-12-29 2021-12-29 A hydraulic control system for ship windlass Expired - Fee Related CN217207068U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123342442.9U CN217207068U (en) 2021-12-29 2021-12-29 A hydraulic control system for ship windlass

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Application Number Priority Date Filing Date Title
CN202123342442.9U CN217207068U (en) 2021-12-29 2021-12-29 A hydraulic control system for ship windlass

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CN217207068U true CN217207068U (en) 2022-08-16

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Granted publication date: 20220816