CN217048503U - vehicle trim element - Google Patents
vehicle trim element Download PDFInfo
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- CN217048503U CN217048503U CN202122889109.3U CN202122889109U CN217048503U CN 217048503 U CN217048503 U CN 217048503U CN 202122889109 U CN202122889109 U CN 202122889109U CN 217048503 U CN217048503 U CN 217048503U
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
- B60H1/2215—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters
- B60H1/2218—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters controlling the operation of electric heaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
- B60H1/2215—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters
- B60H1/2227—Electric heaters incorporated in vehicle trim components, e.g. panels or linings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/145—Carbon only, e.g. carbon black, graphite
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/28—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
- H05B3/286—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material the insulating material being an organic material, e.g. plastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
- B60H2001/2228—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant controlling the operation of heaters
- B60H2001/2231—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant controlling the operation of heaters for proper or safe operation of the heater
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
- B60H2001/2268—Constructional features
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Resistance Heating (AREA)
- Surface Heating Bodies (AREA)
- Switches That Are Operated By Magnetic Or Electric Fields (AREA)
- Control Of Resistance Heating (AREA)
Abstract
本实用新型涉及一种车辆装饰元件,包括具有内面(8)和外面(10)的支撑层(2),以及设置成加热装饰元件的外表面(14)的至少一个加热区域的加热元件(6)。装饰元件还包括接近传感器(7),其被设置成检测用户的身体的一部分在外表面(14)附近和/或接触外表面(14)的存在,当检测到这种存在时加热元件(6)的供电被切断,接近传感器(7)包括电容性电路,该电容性电路包括在碳材料层(40)中形成的至少一个图案(38)。
The utility model relates to a vehicle decoration element, comprising a support layer (2) having an inner surface (8) and an outer surface (10), and a heating element (6) arranged to heat at least one heating area of the outer surface (14) of the decoration element ). The trim element further comprises a proximity sensor (7) arranged to detect the presence of a part of the user's body near and/or in contact with the outer surface (14), when such presence is detected the heating element (6) The power supply is cut off and the proximity sensor (7) includes a capacitive circuit including at least one pattern (38) formed in the carbon material layer (40).
Description
技术领域technical field
本实用新型涉及一种车辆装饰元件,该装饰元件包括至少一个支撑层,其包含内面和外面;以及至少一个加热元件,其被设置为在加热元件被激活时加热该装饰元件的外表面的至少一个加热区域。The utility model relates to a vehicle trim element, the trim element comprising at least one support layer comprising an inner surface and an outer surface; and at least one heating element arranged to heat at least an outer surface of the trim element when the heating element is activated a heated area.
本实用新型还涉及制造这种装饰元件的制造方法以及使用装饰元件的使用方法。The present invention also relates to a method of manufacturing such a decorative element and a method of using the decorative element.
背景技术Background technique
本实用新型例如应用于形成门面板、中央控制台或车辆仪表板的覆盖物等的装饰元件。The invention is applied, for example, to decorative elements forming door panels, coverings of center consoles or instrument panels of vehicles, and the like.
已知在这种装饰元件中设置加热元件以加热装饰元件的外表面的区域以改善车辆舱室的舒适度。It is known to provide heating elements in such trim elements to heat areas of the outer surface of the trim element in order to improve the comfort of the vehicle cabin.
然而,当乘客触摸加热区域或太靠近该区域时,加热区域会伤害车辆的乘客,特别是当加热区域从装饰元件的外部不是特别可见时。However, the heated area can injure the occupants of the vehicle when an occupant touches it or gets too close to it, especially if the heated area is not particularly visible from the outside of the trim element.
实用新型内容Utility model content
本实用新型的一个目的是通过提供一种包括能够以安全方式使用的加热元件的装饰元件来克服该缺点。An object of the present invention is to overcome this disadvantage by providing a decorative element comprising a heating element that can be used in a safe manner.
为此,本实用新型涉及上述类型的装饰元件,其包括:至少一个支撑层,其包括内面和外面;以及至少一个加热元件,其被设置为当所述加热元件被激活时加热所述装饰元件的外表面的至少一个加热区域,其进一步包括接近传感器,其设置成检测用户的身体的一部分在装饰元件的外表面附近和/或接触该外表面的存在,当接近传感器检测到这种存在时,切断对加热元件的供电,接近传感器包括电容电路,该电容电路包括形成于碳材料层中的至少一个图案,所述图案包括由碳材料形成的至少一个导电区域以及由碳材料层中的通孔形成的至少一个非导电区域,导电层由电连接至导电区域的电流源供电。To this end, the present invention relates to a decorative element of the type described above, comprising: at least one support layer comprising an inner face and an outer face; and at least one heating element arranged to heat the decorative element when the heating element is activated at least one heated area of the outer surface of the trim element, which further comprises a proximity sensor arranged to detect the presence of a part of the user's body near and/or in contact with the outer surface of the trim element, when the proximity sensor detects such presence , cutting off power to the heating element, the proximity sensor comprising a capacitive circuit comprising at least one pattern formed in the carbon material layer, the pattern comprising at least one conductive region formed of the carbon material and a conductive region formed by the carbon material layer The hole forms at least one non-conductive area, and the conductive layer is powered by a current source electrically connected to the conductive area.
当乘客触摸加热区域或太靠近加热区域时,接近传感器允许停用加热元件。通过在碳材料层中形成接近传感器,可以以简单的方式实现接近传感器。此外,碳材料层可以加强支撑层并改善装饰元件的机械特征,特别是其刚性和自支撑特征。Proximity sensors allow the heating element to be deactivated when the passenger touches the heated area or gets too close to it. By forming the proximity sensor in the carbon material layer, the proximity sensor can be realized in a simple manner. Furthermore, the layer of carbon material can strengthen the support layer and improve the mechanical characteristics of the trim element, in particular its rigidity and self-supporting characteristics.
基于根据本实用新型的装饰元件的其他特征,这些特征能够单独地或以任何技术上可想到的组合采用:Based on the other features of the decorative element according to the invention, these features can be employed individually or in any technically conceivable combination:
-碳材料层在加热元件和外表面之间延伸;- a layer of carbon material extending between the heating element and the outer surface;
-阻挡层在加热元件和碳材料层之间延伸;- the barrier layer extends between the heating element and the carbon material layer;
-装饰元件包括布饰层,该布饰层面对支撑层的外面延伸并形成装饰元件的外表面,碳材料层在布饰层的内面上延伸;- the decorative element comprises a cloth upholstery which extends facing the outer face of the support layer and forms the outer face of the decorative element, on the inner face of which the carbon material layer extends;
-加热元件由在由碳材料制成的功能层中延伸的图案形成,所述图案包括由碳材料制成的至少一个导电区域以及由功能层中的通孔形成的至少一个非导电层,所述导电层由电连接到导电区域的电流源供电;- the heating element is formed by a pattern extending in a functional layer made of carbon material, said pattern comprising at least one conductive area made of carbon material and at least one non-conductive layer formed by through holes in the functional layer, so the conductive layer is powered by a current source electrically connected to the conductive region;
-功能层在支撑层的内面或外面的至少一部分上延伸;以及- the functional layer extends over at least a portion of the inner or outer face of the support layer; and
-支撑层由在聚丙烯基质中包括天然纤维的复合材料制成。- The support layer is made of a composite material comprising natural fibers in a polypropylene matrix.
根据另一方面,本实用新型涉及一种用于生产上述装饰元件的方法,包括以下步骤:According to another aspect, the present invention relates to a method for producing the above-mentioned decorative element, comprising the following steps:
-提供碳材料层,- Provide carbon material layers,
-在碳材料层的整个厚度上切割碳材料层以形成包括由碳材料制成的至少一个导电区域以及由碳材料层中的通孔形成的至少一个非导电区域的图案以形成接近传感器,- cutting the carbon material layer over its entire thickness to form a pattern comprising at least one conductive area made of carbon material and at least one non-conductive area formed by vias in the carbon material layer to form a proximity sensor,
-在包括至少一个加热元件的支撑层上施加碳材料层,- applying a layer of carbon material on the support layer comprising at least one heating element,
-将形成接近传感器的图案的导电区域和加热元件电连接到至少一个电流源。- Electrically connecting the electrically conductive areas forming the pattern of the proximity sensor and the heating element to at least one current source.
根据本实用新型的方法的另一特征,碳材料层通过在碳材料中进行激光攻击、化学攻击、铣削或钻孔而进行切割。According to another feature of the method of the invention, the carbon material layer is cut by laser attack, chemical attack, milling or drilling in the carbon material.
根据另一方面,本实用新型涉及一种使用上述装饰元件的方法,包括以下步骤:According to another aspect, the present invention relates to a method of using the above-mentioned decorative element, comprising the following steps:
-通过利用电流源对加热元件供电来激活所述加热元件,以及- activating the heating element by energizing the heating element with a current source, and
-当接近传感器检测到用户的身体的一部分在装饰元件的外表面附近和/ 或接触该外表面的存在时,切断对加热元件的供电。- when the proximity sensor detects the presence of a part of the user's body near and/or in contact with the outer surface of the trim element, switching off the power supply to the heating element.
附图说明Description of drawings
通过阅读以下描述,将更好地理解本实用新型,这些描述仅作为示例给出并参考附图,其中:The present invention will be better understood by reading the following description, given by way of example only and with reference to the accompanying drawings, in which:
图1是根据本实用新型的实施例的装饰元件的一部分的示意性截面图,1 is a schematic cross-sectional view of a portion of a decorative element according to an embodiment of the present invention,
图2是根据本实用新型的特定实施例的装饰元件的加热元件的示意图,2 is a schematic diagram of a heating element of a trim element according to a particular embodiment of the present invention,
图3至图6是在制造装饰元件的方法的不同步骤期间装饰元件的一部分的示意性截面图,以及Figures 3 to 6 are schematic cross-sectional views of a portion of a decorative element during different steps of a method of manufacturing a decorative element, and
图7是根据本实用新型另一实施例的装饰元件的一部分的示意性截面图。7 is a schematic cross-sectional view of a portion of a decorative element according to another embodiment of the present invention.
具体实施方式Detailed ways
参照图1,描述了一种车辆装饰元件,其包括至少一个支撑层2、布饰层 4和加热元件6以及接近传感器7。这种装饰元件例如用于形成门面板、仪表板或中心控制台的覆盖物等。Referring to Figure 1, a vehicle trim element is described comprising at least one
支撑层2被设置成将其形状和其机械特征,特别是其刚性赋予装饰元件。支撑层2因此例如由用于门面板的基本刚性材料制成,例如塑料或复合材料。根据实施例,支撑层2由在聚丙烯基体中包括天然纤维的复合材料制成,该复合材料也以简称为NFPP的“天然纤维聚丙烯”而公知。天然纤维例如选自亚麻、汉麻、洋麻和/或木材。支撑层2例如在支撑层2的具有与装饰元件的形状对应的期望形状的压制工具中通过热压而形成。因此,支撑层2例如呈具有凸起区域的三维形状。作为示例,支撑层2可以例如包括相对于支撑层2的其余部分的突出区域以形成扶手。The
作为变型,支撑层2通过将诸如聚丙烯(PP)、聚碳酸酯丙烯腈丁二烯苯乙烯(PCABS)等塑料材料注入具有期望形状的模腔中来制造。根据另一变型,支撑层2通过对期望形状进行增材制造而获得。As a variant, the
支撑层2包括内面8和外面10,内面8用于从车辆中其上应该安装装饰元件的部分(例如在门面板的情况下,车辆的门)的一侧延伸,该外面10与内面8相反并且用于转向车辆的舱室。The
布饰层4从支撑层2的外面10的一侧在其至少一部分上延伸。布饰层4 被设置成将其外观和触感赋予装饰元件。布饰层4因此例如由柔性或刚性材料制成,表现出期望赋予装饰元件的特定外观和/或触感。因此,布饰层4例如由纺织材料、塑料材料、木质材料、皮革或人造革等制成。布饰层4与支撑层 2的外面10相吻合,也就是说,其在支撑层2中的其所覆盖的区域中与外面 10的形状基本匹配。根据实施例,布饰层4覆盖整个支撑层2。The
布饰层4包括面对支撑层2的外面10延伸的内面12以及朝装饰元件的外部延伸并形成装饰元件的外表面,即形成装饰元件从车辆的舱室可见的部分的外面14。外面14可以包括布饰图案或指示以向用户指示例如功能区域的存在,如稍后将描述的。作为变型或另外地,布饰层4可以是半透明的,至少在某些区域中,以允许光从内面12传递到外面14,这允许对这些区域进行背光照射,以便通知用户例如加热区域或其他功能区域的存在。The
布饰层4例如通过联接层,例如胶水层、粘合剂层、可热活化聚丙烯膜层而固定到由支撑层2、加热元件6和接近传感器7形成的组件,如将稍后描述。应当理解,布饰层4可以以其他合适方式固定到支撑层2或其他层。这种固定可以例如通过缝合、包覆成型、焊接或联接层的发泡来获得,特别是根据用于制造支撑层2和/或布饰层4的材料。The
替代地,装饰元件没有布饰层4并且装饰元件的外表面14由支撑层2的外面和/或由包括加热元件6的层和/或由包括接近传感器7的层形成。Alternatively, the decorative element is devoid of the
加热元件6是设置成当加热元件6被激活时加热装饰元件的外表面14的至少一个加热区域的元件。为此,加热元件例如由电阻电路形成,该电阻电路设置成当电阻电路由电流源供电时发射热量。加热元件6例如固定到支撑层2 并且被设置成朝向外表面14发射热量。虽然加热元件可以固定到支撑层2的内面8,但是加热元件6优选地固定于支撑层2的外面10上以更靠近外表面并且使得热量不必穿过支撑层2发射以到达装饰元件的外表面14。然而,在外表面14由支撑层2的外面10形成的情况下,加热元件6例如固定于支撑层 2的内面8上。The
根据特定实施例并如图1、2和7所示,加热元件6例如形成于碳材料制成的功能层15中并且在支撑层2上延伸,例如在外面10的至少一部分上延伸,如图1所示。根据实施例,功能层15也是支撑层2的加强层,并且在这种情况下,功能层15更具体地至少在支撑层2应该被加强的一个或多个区域中延伸。根据实施例,功能层15在外面10和外表面14之间,例如在外面10和布饰层4之间延伸。根据实施例,功能层15在支撑层2中功能层15所施加于其上的面的整个表面上延伸。根据实施例,功能层15在支撑层的内面8或外面 10的整个表面上延伸。根据实施例,功能层15直接施加到支撑层2上,也就是说在支撑层2和功能层15之间没有中间层。功能层15与支撑层2的面中该功能层15所覆盖的部分相吻合,也就是说,功能层15贴合支撑层2的面的该部分的形状。According to certain embodiments and as shown in FIGS. 1 , 2 and 7 , the
功能层15是由碳材料制成并且包括至少一个图案18的层,该至少一个图案18形成用于加热装饰元件的外表面的至少一部分的加热元件,如稍后将描述的。该材料例如呈未上浆碳纤维形式和/或回收碳纤维形式。没有上浆的事实允许改进图案18的电特性。因此,在装饰元件的三维成形之后,图案18 具有更好的导电性和更好的电接触连续性,如稍后将描述的。功能层15具有例如基本介于20μm和200μm之间的厚度。此外,碳材料还可以包括聚丙烯,例如其量小于或等于功能层的组合物的40%重量。The
当功能层15用作支撑层2的加强层时,功能层15改善了装饰元件的机械性能,特别是在刚度和自支撑方面,更特别地当支撑层2由复合材料制成时。根据实施例,功能层15由胶合或层压到支撑层2和/或布饰层4的薄膜形成。在这种情况下,功能层不必需形成该支撑层2的加强层。When the
在功能层15中形成的图案18包括由功能层6的碳材料形成的至少一个导电区域20以及由功能层15的厚度中的通孔形成的至少一个非导电区域22。导电区域20和非导电区域22的形状,其示例示于图2中,被设置成使得图案 18在导电区域20被供电时形成加热元件。换句话说,图案18使得其在电路供电时限定形成加热元件6的电阻电路。根据要加热的表面及其形状,图案可以包括不同的多个导电区域20和非导电区域22。通常,图案18包括围绕一个或多个导电区域20的非导电区域22,以将形成加热元件的电路与功能层15 的其余部分隔离。The
当图案18的导电区域20被供电时,这种电阻电路允许加热装饰元件的外表面14中面对图案18的一部分。例如,电阻电路的形状对应于装饰元件的外表面14上的加热区域的形状。因此,如图2所示,图案18的轮廓例如是圆形的并且包括呈螺旋形状的多个导电区域20,这些导电区域20被同样呈螺旋形状的非导电区域22分开。在导电区域20的端部处,设置两个连接端子24以连接到电流源(未示出),如后文将描述的。该图案形状仅作为示例给出,并且应当理解,根据装饰元件的外表面14上的待加热区域的形状,可以设置其他形状。根据实施例,图案18的导电区域由功能层的加宽区域形成,形成一个或多个非导电区域的一个或多个通孔由该加宽区的轮廓形成。This resistive circuit allows heating of a portion of the
根据实施例,功能层15设置在支撑层2的内面8和外面10上。在这种情况下,图案18可以形成在功能层15中的一个或两个中。According to an embodiment, the
根据实施例,电阻电路中形成加热元件的一部分,并且更具体地是当加热元件被供电时电路中被加热的部分形成于施加到外面10上的功能层15中,并且电阻电路的另一部分,更具体地电路中包括连接端子24的部分形成于在支撑层2的内面8上延伸的功能层15中。电阻电路的两部分通过穿过支撑层2 延伸的一个或多个连接元件,例如连接杆而连接一起。这种连接元件例如由填充于在支撑层2中在电阻电路的连接在一起的部分之间的延伸的孔口中的导电材料形成。该实施例有利于促进电阻电路与电流源的连接,如稍后将描述的。根据实施例,电路的包括连接端子24的部分不形成在功能层中而是单独施加在支撑元件2的内面8上。According to an embodiment, a part of the resistive circuit forming the heating element, and more specifically the part of the circuit that is heated when the heating element is energized, is formed in the
根据图7所示的另一个实施例,加热元件6包括施加到功能层15的两个电极26。电极26彼此间隔开并且施加到功能层15的不同区域上。功能层15 的在其上施加有电极26的区域之间延伸的部分形成加热部分28,当电流从一个电极26流过该加热部分28到另一电极26时,加热部分28被焦耳效应加热。因此,根据该实施例,仅需要切割形成图案18的加热部分28的外部轮廓以形成非导电区域,并且可以简化制造封装件的方法。根据图7的实施例,功能层 15在支撑层的外面上延伸。作为变型,功能层15在支撑层2的内面上延伸。根据变型,电极26插入到功能层15中。According to another embodiment shown in FIG. 7 , the
应当理解,除了一个或多个加热元件之外,其他功能元件可以形成在装饰元件的一个或多个功能层15中。这种功能元件包括例如一个或多个电容电路以形成触摸板,称为“触摸滑块”(触摸光标)的触摸表面或覆盖元件1的外表面 14上的触摸按钮、一个或多个柔性电阻电路能够变形以感测装饰元件的外表面14上的压力以形成压力传感器。这种功能元件也由形成在一个或多个功能层中的图案形成,这些图案不同于形成一个或多个加热元件的一个或多个图案 18。It should be understood that in addition to the one or more heating elements, other functional elements may be formed in one or more
该图案18或每个图案18由电连接到图案18的一个或多个导电区域20,例如连接到图案18的每个端子24的至少一个电流源(未示出)供电。电流源被连接例如通过直接或经由电连接器36连接到图案18的导电区域20的电缆34 连接到导电区域20。连接器36例如在支撑层2的壳体中或在支撑层2中从内面8到外面10的通孔中延伸。然后将电缆34连接到支撑层2的内面8一侧上的电连接器36,并且电连接器36连接到支撑层2的外面10一侧的导电区域 20。根据上述实施例,电缆34可以连接到在支撑层2的内面8上延伸的连接端子24,电流经由延伸穿过支撑层2的一个或多个连接元件而为电阻电路的加热部分供电。电缆34例如连接到车辆中然后形成电流源的电力系统。当在一个或多个功能层15中设置多个电路时,每个电路通过电缆34由同一电流源或多个电流源供电。The or each
根据特定实施例,装饰元件可进一步包括透明或半透明覆盖部,其在布饰层4上或在支撑层和/或功能层15和/或包括接近传感器7的层上延伸,布饰层 4或支撑层和/或功能层15和/或包括接近传感器7的层通过该覆盖部可见。这种覆盖部例如是清漆或半透明薄膜,例如基于聚丙烯,从而允许保护在下方延伸的层并且特别是防止一个或多个图案18的劣化。特别有利的是,使支撑层在支撑层具有令人满意的外观的情况下可见,例如在由NFPP制成的层的情况下。According to certain embodiments, the decorative element may further comprise a transparent or translucent cover extending over the
上述装饰元件允许将一个或多个加热元件以及可能的其他功能元件集成到支撑层2的一个或多个功能层15中,从而降低装饰元件的复杂性并允许有助于相对于支撑层2和/或布饰层4的定位这些元件。The above-mentioned decorative elements allow the integration of one or more heating elements and possibly other functional elements into one or more
接近传感器7被设置成检测用户的身体的一部分在装饰元件的外表面14 的加热区域附近和/或接触该加热区域的存在。接近传感器7因此被设置成检测用户是否例如用他的手或他的手指接近装饰元件的外表面14,更具体地接近由加热元件加热的区域的外表面14。接近传感器7还被设置为在用户的身体的一部分接近加热区域时关闭加热元件,以保护用户免受由于加热区域的热量造成的损害。更具体地,接近传感器7例如被设置为在加热区周围的预定检测场中检测用户的身体的一部分的存在,该预定场对应于如果该用户将在该区域触摸装饰元件的外表面14,而热量可能伤害用户的距离。换句话说,当使用装饰元件时,在加热元件6被供电的情况下,当接近传感器7检测到存在用户的身体的一部分特别靠近由加热元件加热的外表面14的区域时,加热元件 6关闭。The
接近传感器7由在碳材料层40中形成的图案38形成。更具体地,图案 38自碳材料层40切割以形成电容电路,从而当电容电路被供电时,在装饰元件的外表面14一侧上在加热区域周围发射检测场。碳材料层40的碳材料包括例如未上浆碳纤维和/或回收碳纤维。没有上浆的事实允许改进图案38的电特性。因此,在装饰元件的三维成形之后,图案38具有更好的导电性和更好的电接触连续性,如后文将描述的。碳材料层40具有例如介于20μm和300μm 之间的厚度。此外,碳材料还可以包括聚丙烯,例如量小于或等于碳材料层的组合物的40%重量。The
图案38包括至少一个导电区域42以及由碳材料层40中的通孔形成的至少一个非导电区域44。根据加热区域的形状和检测区域的尺寸,图案38可以包括多个导电区域42和/或多个非导电区域44,并且图案38的形状可以适应加热区域的形状。通常,图案38包括围绕一个或多个导电区域42的非导电区域44,以将形成接近传感器7的电路与碳材料层40的其余部分隔离。
可以设置多个接近传感器7,例如与加热元件6一样多的接近传感器。
为了对由图案38形成的电容电路供电,电容电路电连接到电流源,例如与为加热元件6供电相同的电流源。为此,电容电路的一个或多个导电区域 42例如通过一根或多根电缆34连接到支撑层2中的一个或多个电连接器36,如图1所示。为了在装饰元件的外表面14的一侧发射检测场,碳材料层40 例如在布饰层4的附近延伸,例如抵靠布饰层的内面或抵靠联接层,布饰层4 通过该联接层固定到由支撑层2、加热元件6和接近传感器7形成的组件。可以理解,接近传感器7可以放置在装饰元件的其他位置,但是将其靠近外表面放置允许利用简单的电容电路在外表面14的一侧获得大检测区域,同时接近传感器7可以从装饰元件的外部保持不可见。根据变型,接近传感器7可以比加热元件6更远离外表面14。根据实施例,加热元件6和接近传感器7中的一个在支撑层2的外面10上延伸层且另一个在支撑层2的内面8上延伸。To power the capacitive circuit formed by the
当碳材料层40在加热元件6和外表面14之间延伸时,阻挡层46在功能层15和碳材料层40之间延伸。阻挡层46被设置为使两个导电层,也就是说,功能层15和构成接近传感器7的碳材料层40电绝缘。阻挡层46例如耐高温,以防止在加热元件6加热装饰元件的外表面14时劣化。阻挡层46例如是热塑性聚氨酯(TPU)层或共聚酯(CoPES)层。阻挡层46可以布置在两个粘合层48 之间以允许阻挡层46粘附在功能层15上和/或支撑层2上并且允许碳材料层 40粘附到阻挡层46。根据实施例,阻挡层46由应该与功能层15和碳材料层 40层压的三层薄膜形成。在这种情况下,阻挡层46包括与在层压过程中熔化的碳材料层40化学兼容的材料层、不熔化的耐热阻挡层46、以及与在层压过程中也熔化的功能层15化学兼容的材料层。When the
现在将参考图3至6描述制造根据图1的实施例的装饰元件的方法。A method of manufacturing a decorative element according to the embodiment of FIG. 1 will now be described with reference to FIGS. 3 to 6 .
如图3所示,切割碳材料层40以形成接近传感器7。为此,在碳材料层 40中贯穿地切割至少一个通孔以产生一个或多个非导电区域44。“贯穿”被理解为碳材料层40在其整个厚度上被切割。碳材料层40中的一个或多个通孔的形状限定了图案38及其一个或多个导电区域42的形状。根据图3的实施例,碳材料层40通过激光辐射50被挖空,这允许非常精确地限定图案38的形状。作为变型,碳材料层40通过在碳材料中进行化学攻击、铣削或钻孔而被切割。如上所述,可以在碳材料层40中切割出多个图案。As shown in FIG. 3 , the
当提供阻挡层46时,然后将碳材料层40与阻挡层46、在阻挡层46和层之间延伸的粘合层48(或如上所述在层压过程中可以熔化的层)层压,使得碳材料层40通过粘合层48粘附到阻挡层46,如图4所示。When the
在上述步骤期间、之前或之后,将加热元件6固定到支撑层2。根据其中加热元件6由功能层15中的图案18形成的实施例,功能层15被施加到支撑层2的内层或外层8、10的全部或部分,如上所述。根据实施例,功能层15 被施加在内面8上并且另一功能层被施加在支撑层2的外面10上。在图5中,功能层在支撑层2的外面10上延伸。功能层15的施加例如通过组装由针刺工艺获得并应用到支撑层2上的碳纤维和聚丙烯纤维垫而获得。然后在功能层15中制造图案18以形成加热元件6。为此,在功能层15中贯穿的形成至少一个通孔以制造非导电区域22。功能层15中的一个或多个通孔的形状限定了图案18及其一个或多个导电区域20的形状。根据实施例,功能层通过激光辐射被挖空,这允许非常精确地限定图案18的形状。作为变型,功能层通过在碳材料中进行化学攻击、铣削或钻孔来切割。如上所述,可以在功能层15中设置多个图案18。During, before or after the above-mentioned steps, the
然后将碳材料层40固定到由支撑层2和功能层15形成的组件,例如通过在阻挡层46的背面延伸的粘合层48,如图6所示,(或通过如上所述在层压过程中可以熔化的层)。The
应当理解,碳材料层40和/或功能层15中的一个或多个图案可以在这些层与支撑层2进行组装组装时进行切割。It should be understood that one or more patterns in the
需要时,然后根据在布饰层4下方延伸的层而将布饰层4例如通过胶粘固定在碳材料层40上或功能层15上以及支撑层2上。同样,当设置覆盖物层时,覆盖物可以施加在适当的层上。If required, the
接近传感器7和加热元件6然后连接到一个或多个电流源,例如当将装饰元件安装在车辆上时。当提供电连接器36时,电连接器例如被引入到先前在支撑层2中制成的通孔中。同样,当提供连接元件时,其首先被引入到先前在支撑层2中制成的通口中。The
可以提供支撑层2的三维成形步骤以赋予装饰元件期望形状。该步骤可以在组装布饰层4和/或施加覆盖物之前或之后进行。A three-dimensional shaping step of the
因此,该方法实施起来特别简单且成本低廉。此外,可以精确地确保一个或多个图案的定位。Therefore, the method is particularly simple and inexpensive to implement. Furthermore, the positioning of one or more patterns can be precisely ensured.
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FR2011931A FR3116473B1 (en) | 2020-11-20 | 2020-11-20 | Packing element comprising a heating element and a proximity sensor |
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EP4478836A3 (en) * | 2023-06-14 | 2025-01-08 | Faurecia (China) Holding Co., Ltd. | Interior trim for vehicle, interior component and method of manufacturing interior trim |
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DE202022002872U1 (en) * | 2022-07-29 | 2023-10-18 | Gentherm Gmbh | Flat functional element and heating system with such a functional element |
FR3142695A1 (en) * | 2022-12-02 | 2024-06-07 | Dav | Interactive comfort system, particularly for vehicles |
FR3142697A1 (en) * | 2022-12-02 | 2024-06-07 | Dav | Interactive comfort system, particularly for vehicles |
FR3142698A1 (en) * | 2022-12-02 | 2024-06-07 | Valeo Systemes Thermiques | Interactive comfort system, particularly for vehicles |
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DE102008063849A1 (en) * | 2008-12-19 | 2010-06-24 | Tesa Se | Heated surface element and method for its attachment |
LU92270B1 (en) * | 2013-08-22 | 2015-02-23 | Iee Sarl | Foil heater eg for a heating panel |
WO2017222313A1 (en) * | 2016-06-22 | 2017-12-28 | 한국과학기술연구원 | Capacitance-type sensor and manufacturing method therefor |
DE112017005915T5 (en) * | 2016-11-22 | 2019-08-29 | Gentherm Gmbh | Film heater and manufacturing method |
DE102019202160A1 (en) * | 2019-02-18 | 2020-08-20 | Faurecia Innenraum Systeme Gmbh | Vehicle interior trim part and system comprising the vehicle interior trim part and a control unit |
DE102019002128A1 (en) * | 2019-03-26 | 2020-10-01 | Gentherm Gmbh | Sun visor for use in a vehicle |
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