CN216998281U - Environment-friendly wet quenching system - Google Patents
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- CN216998281U CN216998281U CN202121263175.3U CN202121263175U CN216998281U CN 216998281 U CN216998281 U CN 216998281U CN 202121263175 U CN202121263175 U CN 202121263175U CN 216998281 U CN216998281 U CN 216998281U
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Abstract
本实用新型环保型湿法熄焦系统,涉及焦化行业中熄焦技术领域,尤其涉及一种具有环保功能的湿法熄焦系统。本实用新型包括:熄焦车沿其轨道行驶,进出熄焦塔的下方,熄焦塔内设置固定罩和顶部喷水装置;除尘消白设备通过管路与熄焦塔相连接;固定罩的下部设置活动罩,活动罩下移可将熄焦车的顶部罩住;环保型湿法熄焦系统还包括侧部喷水装置;侧部喷水装置N个喷头,各对准熄焦车后侧壁后部的一个注水口;每个喷头设置流量调节阀。本实用新型的技术方案解决了现有技术中的熄焦烟气的逸散多,尾气的“白烟”严重;耗水量大;熄焦时间长;熄焦不彻底,造成晾焦台和传送带的损坏;熄焦水对车体结构的腐蚀性大,造成整车使用寿命短等问题。
The utility model is an environment-friendly wet coke quenching system, which relates to the technical field of coke quenching in the coking industry, in particular to a wet coke quenching system with an environmental protection function. The utility model comprises: a coke quenching vehicle travels along its track, enters and exits the lower part of the coke quenching tower, a fixed cover and a top water spray device are arranged in the coke quenching tower; The lower part is provided with a movable cover, which can be moved down to cover the top of the coke quenching car; the environmental-friendly wet coke quenching system also includes a side water spray device; A water injection port at the rear of the side wall; each nozzle is provided with a flow regulating valve. The technical scheme of the utility model solves the problem that the coke quenching flue gas in the prior art escapes a lot, and the "white smoke" of the tail gas is serious; the water consumption is large; the coke quenching time is long; The quenching water is highly corrosive to the car body structure, resulting in problems such as short service life of the whole car.
Description
技术领域technical field
本实用新型环保型湿法熄焦系统,涉及焦化行业中熄焦技术领域,尤其涉及一种具有环保功能的湿法熄焦系统。The utility model relates to an environment-friendly wet coke quenching system, which relates to the technical field of coke quenching in the coking industry, in particular to a wet coke quenching system with an environmental protection function.
背景技术Background technique
焦炉炼出的焦炭,出炉温度约1050℃,需熄灭和冷却,称之为熄焦,目前主要有干法熄焦和湿法熄焦两种熄焦方式。其中湿法熄焦作为传统的方式,由于具有投资少、建设快、设备结构简单、故障率低等优势,仍占有一席之地。但常见的湿法熄焦方式,普遍存在的问题是:The coke produced from the coke oven has a discharge temperature of about 1050 ℃, which needs to be quenched and cooled, which is called quenching. At present, there are mainly two quenching methods: dry quenching and wet quenching. Among them, wet coke quenching, as a traditional method, still occupies a place due to its advantages of less investment, fast construction, simple equipment structure and low failure rate. But the common wet quenching method, the common problems are:
1、熄焦车的焦箱密封不好,焦箱与烟气罩子之间密封不好,烟气外溢现象严重,排入大气的烟气粉尘含量高,“白烟”等污染现象严重;1. The coke box of the coke quenching car is not well sealed, and the sealing between the coke box and the flue gas hood is not good, the flue gas overflow is serious, the flue gas discharged into the atmosphere has a high dust content, and the pollution phenomenon such as "white smoke" is serious;
2、熄焦时间太长,耗水量大,焦炭堆顶部的焦炭含水量太高;2. The quenching time is too long, the water consumption is large, and the water content of the coke at the top of the coke pile is too high;
3、焦炭堆底部中心位置,熄不透,残留的“红焦”对晾焦台和焦炭传送带都会造成损坏;3. The central position of the bottom of the coke pile cannot be extinguished completely, and the residual "red coke" will cause damage to the coke drying table and the coke conveyor belt;
4、熄焦车的焦箱不是密封结构,从焦箱漏出的熄焦水,长期冲刷车架和行走机构等重要零部件,腐蚀严重,整车寿命太短;4. The coke box of the coke quenching car is not a sealed structure. The coke quenching water leaking from the coke box washes away important parts such as the frame and the traveling mechanism for a long time, and the corrosion is serious, and the life of the whole car is too short;
针对上述现有技术中所存在的问题,研究设计一种新型的环保型湿法熄焦系统,从而克服现有技术中所存在的问题是十分必要的。In view of the above problems in the prior art, it is very necessary to research and design a new type of environment-friendly wet coke quenching system to overcome the problems in the prior art.
发明内容SUMMARY OF THE INVENTION
根据上述现有技术提出的熄焦烟气的逸散多,尾气的“白烟”严重;耗水量大;熄焦时间长;熄焦不彻底,造成晾焦台和传送带的损坏;熄焦水对车体结构的腐蚀性大,造成整车使用寿命短等技术问题,而提供一种环保型湿法熄焦系统。本实用新型主要通过设计底部涌水同时顶部喷水的密闭型熄焦车焦箱、具有安全翻板的熄焦塔、除尘消白设备以及循环水池,从而达到缩短熄焦时长,保证炽热焦炭一次熄透,降低成品焦炭的含水量,使焦炭粒度均匀,并减少烟气中水蒸汽和固体颗粒含量,细化固体颗粒,尾气达标排放的效果。According to the above-mentioned prior art, the coke quenching flue gas has a lot of escape, and the tail gas has serious "white smoke"; the water consumption is large; the coke quenching time is long; It is highly corrosive to the structure of the car body, resulting in technical problems such as short service life of the entire car, and an environment-friendly wet coke quenching system is provided. The utility model mainly designs a closed coke quenching car coke box with water gushing at the bottom and water spraying at the top, a coke quenching tower with a safety flap, a dedusting and whitening device and a circulating water pool, so as to shorten the coke quenching time and ensure that the hot coke is quenched at one time. It can reduce the water content of the finished coke, make the coke particle size uniform, and reduce the water vapor and solid particle content in the flue gas, refine the solid particles, and achieve the effect of exhaust gas discharge.
本实用新型采用的技术手段如下:The technical means adopted by the utility model are as follows:
本实用新型的炽热焦炭熄灭的原理为底部涌水为主,顶部同时喷水为辅。The principle of the hot coke extinguishing of the utility model is that the bottom is mainly gushing water, and the top is simultaneously spraying water.
一种环保型湿法熄焦系统,包括:熄焦塔、熄焦车、固定罩、顶部喷水装置及除尘消白设备;熄焦车沿其轨道行驶,进出熄焦塔的下方,熄焦塔内设置固定罩和顶部喷水装置;固定罩的下部设置活动罩,活动罩下移可将熄焦车的顶部罩住;除尘消白设备通过管路与熄焦塔相连接;其特征在于:An environment-friendly wet coke quenching system, comprising: a coke quenching tower, a coke quenching car, a fixed cover, a top water spray device and a dedusting and whitening device; A fixed cover and a top water spray device are arranged in the tower; a movable cover is arranged at the lower part of the fixed cover, and the movable cover moves down to cover the top of the coke quenching car; the dedusting and whitening equipment is connected with the coke quenching tower through pipelines; it is characterized in that :
进一步地,熄焦车包括:车体和车体上部的斗状焦箱;斗状焦箱是由后侧壁、两个端壁、前侧壁和底板组成的顶部开放的箱型结构,用于承接焦炭,并保持熄焦水和烟气不外溢;箱型结构四周和底板密封制造,以及水管和烟气管道都采用不锈钢材质;前侧壁的下部设置挡焦门和挡水门,其功能是熄焦结束时,卸焦之前需要先打开挡水门沥水,车内焦炭沥干后,熄焦车行至晾焦台,再打开挡焦门卸焦;后侧壁和底板均设计为空心结构,且二者的空心结构相通;后侧壁的后部设置注水口;底板的上表面沿车体长度方向设置多列涌水口。Further, the coke quenching car includes: a car body and a bucket-shaped coke box on the upper part of the car body; the bucket-shaped coke box is a box-shaped structure with an open top composed of a rear side wall, two end walls, a front side wall and a bottom plate. It is used to undertake coke and keep the coke quenching water and flue gas from overflowing; the box-shaped structure and the bottom plate are sealed and manufactured, and the water pipes and flue gas pipes are all made of stainless steel; the lower part of the front side wall is provided with a coke blocking door and a water blocking door. At the end of coke quenching, you need to open the water blocking door to drain water before unloading the coke. After the coke in the car is drained, the coke quenching car will go to the coke drying table, and then open the coke blocking door to unload the coke; the rear side wall and bottom plate are designed as hollow structures. , and the hollow structures of the two are connected; the rear part of the rear side wall is provided with a water injection port; the upper surface of the bottom plate is provided with multiple rows of water injection ports along the length direction of the vehicle body.
进一步地,熄焦塔包括:罩子固定座、吸气口、回气口、排放口、正压安全翻板、烟气压力传感器和负压安全翻板;罩子固定座设置于熄焦塔内中部位置,其上固定装有固定罩;烟气压力传感器装于罩子固定座的上部;负压安全翻板装于固定罩的侧壁上,负压安全翻板可向内开启;回气口和吸气口由上至下设置于熄焦塔上部的塔壁上;正压安全翻板设置于熄焦塔内上部,正压安全翻板可向上翻起;Further, the coke quenching tower includes: a cover holder, a suction port, an air return port, a discharge port, a positive pressure safety flap, a flue gas pressure sensor and a negative pressure safety flap; the cover holder is arranged in the middle of the coke quenching tower. , a fixed cover is fixed on it; the flue gas pressure sensor is installed on the upper part of the cover fixed seat; the negative pressure safety flap is installed on the side wall of the fixed cover, and the negative pressure safety flap can be opened inward; The mouth is arranged on the tower wall of the upper part of the coke quenching tower from top to bottom; the positive pressure safety flap is arranged in the upper part of the coke quenching tower, and the positive pressure safety flap can be turned up;
进一步地,固定罩的下部设置活动罩,活动罩下移可将熄焦车的顶部罩住;活动罩,在熄焦工况,一直处于伸出状态,其下平面与熄焦车焦箱顶部四周接触,形成密封腔,在其余工况,活动罩一直处于缩回状态,以便熄焦车从其下方通行。熄焦车焦箱上平面和活动罩下平面都有一圈较宽的密封板,允许平面内的一定量错位,熄焦车停车位置不需特别精确,仍有密封效果。Further, a movable hood is arranged at the lower part of the fixed hood, and the movable hood can be moved down to cover the top of the coke quenching car; the movable hood, in the coke quenching condition, is always in a protruding state, and its lower plane is in contact with the top of the coke box of the coke quenching car. In other working conditions, the movable cover is always in a retracted state, so that the coke quenching car can pass under it. The upper plane of the coke box of the coke quenching car and the lower plane of the movable hood have a wide sealing plate, which allows a certain amount of dislocation in the plane. The parking position of the coke quenching car does not need to be particularly accurate, and the sealing effect is still there.
进一步地,除尘消白设备包括:文氏管除尘器、脱水塔、旋风组除尘器、湿式静电除尘器和引风机;文氏管除尘器、脱水塔旋风组除尘器、湿式静电除尘器和引风机依次通过管路相连接,文氏管除尘器通过烟气管道与吸气口相连通,引风机通过烟气管道与回气口相连通。Further, the dedusting and whitening equipment includes: venturi dust collector, dehydration tower, cyclone group dust collector, wet electrostatic precipitator and induced draft fan; venturi dust collector, dehydration tower cyclone group dust collector, wet electrostatic precipitator and induced draft fan. The fans are connected through pipelines in turn, the venturi dust collector is connected with the suction port through the flue gas pipeline, and the induced draft fan is connected with the return air opening through the flue gas pipeline.
进一步地,熄焦烟气及蒸汽水雾通过烟气管道首先经过文氏管除尘器降温增湿除尘,再进入脱水塔降温及净化蒸汽脱水,然后到达旋风组除尘器除尘,此时已脱出大部分水气和粉尘,再经过湿式静电除尘器二次净化,最后由引风机及烟气管道送入熄焦塔的回气口,由排放口排入大气。Further, the coke quenching flue gas and steam water mist pass through the flue gas pipeline first through the venturi dust collector for cooling, humidification and dust removal, and then enter the dehydration tower for cooling and purification steam dehydration, and then reach the cyclone group dust collector for dust removal. Part of the water vapor and dust is purified by the wet electrostatic precipitator for the second time, and finally sent to the return air port of the coke quenching tower by the induced draft fan and the flue gas pipeline, and discharged into the atmosphere from the discharge port.
进一步地,根据湿熄焦烟气处理的不同要求,脱水塔、旋风组除尘器、湿式静电除尘器可同时使用,也可以只使用其中的一个或多个组合使用。Further, according to different requirements of wet coke quenching flue gas treatment, dehydration tower, cyclone group dust collector and wet electrostatic precipitator can be used at the same time, or only one or more of them can be used in combination.
进一步地,环保型湿法熄焦系统还包括侧部喷水装置;侧部喷水装置有N个喷头,沿车体长度方向排成一行,设置于熄焦塔内部,每个喷头各对准熄焦车后侧壁后部的一个注水口;每个喷头设置流量调节阀,可根据焦炭堆底部需水量,调节各列水路的流量,保证焦炭被均匀熄透且不会局部浸泡时间太长。Further, the environment-friendly wet coke quenching system also includes a side water spray device; the side water spray device has N spray heads, which are arranged in a line along the length of the vehicle body and are arranged inside the coke quenching tower, and each spray head is aligned with each other. A water injection port at the rear of the rear sidewall of the coke quenching car; each nozzle is equipped with a flow control valve, which can adjust the flow of each column of water channels according to the water demand at the bottom of the coke pile to ensure that the coke is evenly extinguished and the local soaking time is not too long .
进一步地,熄焦塔、脱水塔和旋风组除尘器均通过污水管路与循环水池相连通,将污水汇入循环水池中,循环水池通过净水管路与侧壁喷水装置相连接,提供喷水用净水。Further, the coke quenching tower, the dehydration tower and the cyclone group dust collector are all connected with the circulating water tank through the sewage pipeline, and the sewage is merged into the circulating water tank. Clean water for spraying.
进一步地,后侧壁和底板的内部沿车体长度方向设置多个均布的隔水板,将底板内分割成N个并列的水道,每列水道上均设置注水口和涌水口。Further, the interior of the rear side wall and the bottom plate is provided with a plurality of uniformly distributed water baffles along the length direction of the vehicle body, and the bottom plate is divided into N parallel water channels, and each water channel is provided with a water injection port and a water spout.
进一步地,涌水口包括:上涌水口、中涌水口和下涌水口,由上至下设置于底板的每列水道上,从高向低按上涌水口和下涌水口间隔中涌水口的形式排列。Further, the water spout includes: an upper spout, a middle spout and a lower spout, which are arranged on each row of water channels on the bottom plate from top to bottom, and are in the form of the middle spout in the interval between the upper spout and the lower spout. arrangement.
进一步地,涌水口内均设置一个向上倾斜的导流板,将水由下向上涌出。Further, an upwardly inclined deflector is arranged in the water spout to spew the water out from the bottom to the top.
进一步地,涌水口的上部设置加高的衬板,熄焦水由衬板下方涌入焦炭内,而焦炭不会由涌水口反向落入水道中。Further, a raised lining plate is arranged on the upper part of the water spout, and the coke quenching water pours into the coke from the bottom of the lining plate, and the coke will not fall into the water channel reversely from the water spout.
进一步地,正压安全翻板设置于吸气口和回气口之间,依靠重力或弹簧力关闭,当塔内压力过高时,正压安全翻板向上推开,吸气口和回气口连通,使塔内高压卸荷,保证熄焦塔和烟气管道的安全。Further, the positive pressure safety flap is arranged between the suction port and the air return port, and is closed by gravity or spring force. When the pressure in the tower is too high, the positive pressure safety flap is pushed upward, and the suction port and the air return port are connected. , so that the high pressure in the tower is unloaded to ensure the safety of the coke quenching tower and the flue gas pipeline.
进一步地,的负压安全翻板依靠重力或弹簧力关闭,当烟气压力低于大气压且达到设定的极限值时,可由此压差自动推开负压安全翻板而卸荷,进一步保证熄焦塔和烟气管道的安全。Further, the negative pressure safety flap is closed by gravity or spring force. When the flue gas pressure is lower than the atmospheric pressure and reaches the set limit value, the negative pressure safety flap can be automatically pushed open by this pressure difference to unload, which further ensures Safety of quench towers and flue gas ducts.
进一步地,引风机选用变频电动机驱动,调节供电频率,可实时地控制风量,间接控制烟气管道内的压力。Further, the induced draft fan is driven by a variable frequency motor, and the power supply frequency can be adjusted, which can control the air volume in real time and indirectly control the pressure in the flue gas pipeline.
进一步地,烟气压力传感器位于正压安全翻板和固定罩之间,采集的压力信号与引风机电机的供电频率控制信号做连锁控制。Further, the flue gas pressure sensor is located between the positive pressure safety flap and the fixed cover, and the collected pressure signal is interlocked with the power supply frequency control signal of the induced draft fan motor.
进一步地,脱水塔包括:R型折板脱水层、换热管层、降温喷淋层;Further, the dehydration tower includes: an R-shaped folded plate dehydration layer, a heat exchange tube layer, and a cooling spray layer;
进一步地,脱水塔的内部由上至下依次设置R型折板脱水层、降温喷淋层、换热管层和R型折板脱水层。Further, R-type folded plate dehydration layer, cooling spray layer, heat exchange tube layer and R-type folded plate dehydration layer are sequentially arranged inside the dehydration tower from top to bottom.
进一步地,换热管层由不锈钢管弯折而成,冷水从较高的入水口注入,与烟气进行热交换后,从较低的出水口流出,变成热水的热水可输送到需要热水的地方再利用;同时,烟气中的水分在管外壁冷凝,达到尾气消白的目的。Further, the heat exchange tube layer is formed by bending stainless steel tubes. Cold water is injected from the higher water inlet, and after heat exchange with the flue gas, it flows out from the lower water outlet, and the hot water turned into hot water can be transported to the At the same time, the moisture in the flue gas is condensed on the outer wall of the pipe to achieve the purpose of whitening the exhaust gas.
本实用新型的熄焦流程为:The quenching process of the utility model is as follows:
1、熄焦车行驶到熄焦塔内,停车位置与活动罩对齐;1. The quenching car drives into the quenching tower, and the parking position is aligned with the movable cover;
2、伸出活动罩,使其与熄焦车焦箱上平面接触而密封;2. Extend the movable cover to make it contact with the upper plane of the coke box of the quenching car and seal it;
3、向控制系统发出熄焦车位置信号、活动罩密封信号、挡水门关闭信号和挡焦门关闭信号;3. Send the position signal of the coke quenching car, the sealing signal of the movable cover, the closing signal of the water blocking door and the closing signal of the coke blocking door to the control system;
4、启动引风机,以怠速运行;4. Start the induced draft fan and run at idle speed;
5、打开侧壁喷水和顶部喷水阀门,开始熄焦;5. Open the side wall water spray valve and the top water spray valve to start quenching the coke;
6、随着烟气量的增加,通过烟气压力传感器,连锁控制引风机的风量,从而保证烟气压力在合理范围,持续喷水熄焦至合理时长;6. With the increase of flue gas volume, through the flue gas pressure sensor, the air volume of the induced draft fan is controlled in a chain, so as to ensure that the flue gas pressure is within a reasonable range, and the coke quenching with water spray continues for a reasonable time;
7、关闭侧壁喷水和顶部喷水阀门;7. Close the side wall water spray and the top water spray valve;
8、打开熄焦车挡水门,直至熄焦水沥干;8. Open the water blocking door of the quenching car until the quenching water is drained;
9、缩回活动罩;9. Retract the movable cover;
10、关闭引风机;10. Turn off the induced draft fan;
11、熄焦车行驶至晾焦台;11. Drive the coke quenching car to the coke drying table;
12、打开挡焦门,直至卸焦完毕;12. Open the coke blocking door until the coke removal is completed;
13、关闭挡焦门、关闭挡水门、熄焦车行驶至下一炉,准备接焦。13. Close the coke blocking door, close the water blocking door, and drive the coke quenching car to the next furnace, ready to receive coke.
较现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型提供的环保型湿法熄焦系统,最终进入大气的排放物中粉尘和水蒸汽量可大幅减少,固体颗粒大小可更细化,实现达标排放;1. The environment-friendly wet coke quenching system provided by the present utility model can greatly reduce the amount of dust and water vapor in the discharge that finally enters the atmosphere, and the solid particle size can be more refined to achieve standard discharge;
2、本实用新型提供的环保型湿法熄焦系统,炽热焦炭堆全周接触冷水,在密封腔内分裂后翻滚着被水和蒸汽包围,有效避免较厚焦炭堆一次熄不透现象,缩短熄焦时长,使成品焦炭的含水量降低,而且粒度均匀;2. In the environment-friendly wet coke quenching system provided by the present invention, the hot coke pile is in contact with cold water all around, and after splitting in the sealed cavity, it is rolled and surrounded by water and steam, which effectively avoids the phenomenon that thicker coke piles cannot be quenched at one time, and shortens the time. The long quenching time reduces the moisture content of the finished coke, and the particle size is uniform;
3、本实用新型提供的环保型湿法熄焦系统,焦箱水密封效果好,熄焦水需求量小,且水蒸汽经冷凝回收再利用,所以熄焦总耗水量减小,节约水资源;3. The environment-friendly wet coke quenching system provided by the utility model has good water sealing effect in the coke box, small demand for coke quenching water, and water vapor is recovered and reused by condensation, so the total water consumption of coke quenching is reduced and water resources are saved ;
4、本实用新型提供的环保型湿法熄焦系统,避免焦炭飞溅浪费现象,且熄焦水和焦粉几乎接触不到熄焦车焦箱以外的车体,可延长熄焦车使用寿命;4. The environment-friendly wet coke quenching system provided by the utility model can avoid the phenomenon of coke splashing and waste, and the coke quenching water and coke powder can hardly contact the car body other than the coke box of the coke quenching car, which can prolong the service life of the coke quenching car;
5、本实用新型提供的环保型湿法熄焦系统,焦炭堆底部水的来源为侧壁喷水装置,入水口朝熄焦车侧方,而不是朝上,可避免接焦时,焦炭误入水系统,造成堵塞;5. In the environment-friendly wet coke quenching system provided by the utility model, the source of the water at the bottom of the coke pile is the side wall water spray device, and the water inlet is directed to the side of the coke quenching car instead of upward, which can avoid coke errors when receiving coke. into the water system, causing blockage;
6、本实用新型提供的环保型湿法熄焦系统,由于侧壁喷水装置可以沿熄焦车的焦箱长度方向布置很多喷头,所以熄焦车底板能获得很均匀的涌水效果,尤其能彻底解决焦箱较长的熄焦车中部红焦熄不透的难题;6. The environment-friendly wet coke quenching system provided by the utility model, because the side wall water spray device can arrange many nozzles along the length direction of the coke box of the coke quenching car, so the bottom plate of the coke quenching car can obtain a very uniform water gushing effect, especially Completely solve the problem that the red coke cannot be quenched in the middle of the coke quenching car with a long coke box;
7、本实用新型提供的环保型湿法熄焦系统,各功能设备相对独立,模块化布局,便于维护和检修。7. The environment-friendly wet coke quenching system provided by the utility model has relatively independent functional equipment and modular layout, which is convenient for maintenance and repair.
综上,应用本实用新型的技术方案解决了现有技术中的熄焦烟气的逸散多,尾气的“白烟”严重;耗水量大;熄焦时间长;熄焦不彻底,造成晾焦台和传送带的损坏;熄焦水对车体结构的腐蚀性大,造成整车使用寿命短等问题。To sum up, the application of the technical solution of the present utility model solves the problems in the prior art that the coke quenching flue gas has a lot of escape, and the tail gas has serious "white smoke"; water consumption is large; coke quenching time is long; Damage to the coke table and conveyor belt; coke quenching water is highly corrosive to the car body structure, resulting in problems such as short service life of the whole car.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor.
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为熄焦塔内结构示意图;Figure 2 is a schematic diagram of the internal structure of the coke quenching tower;
图3为图2的A-A剖视结构示意图;Fig. 3 is the A-A sectional structure schematic diagram of Fig. 2;
图4为脱水塔内部结构示意图。Figure 4 is a schematic diagram of the internal structure of the dehydration tower.
图中:In the picture:
1、熄焦塔 1-1、罩子固定座 1-2、吸气口 1-3、回气口 1-4、排放口 1-5、正压安全翻板 1-6、烟气压力传感器 1-7、负压安全翻板;1. Coke quenching tower 1-1, cover holder 1-2, suction port 1-3, air return port 1-4, discharge port 1-5, positive pressure safety flap 1-6, flue gas pressure sensor 1- 7. Negative pressure safety flap;
2、熄焦车 2-1、后侧壁 2-2、端壁 2-3、前侧壁 2-4、挡焦门 2-5、挡水门2-6、底板 2-6-1、上涌水口 2-6-2、中涌水口 2-6-3、下涌水口 2-6-4、隔水板 2-7、车体;2. Coke quenching car 2-1, rear side wall 2-2, end wall 2-3, front side wall 2-4, coke blocking door 2-5, water blocking door 2-6, bottom plate 2-6-1, upper Water spout 2-6-2, middle spout 2-6-3, lower spout 2-6-4, baffle 2-7, car body;
3、侧壁喷水装置 3-1、流量调节阀;3. Side wall water spray device 3-1. Flow control valve;
4、活动罩4. Active cover
5、固定罩5. Fixed cover
6、顶部喷水装置;6. Top water spray device;
7、焦炭;7. Coke;
8、文氏管除尘器;8. Venturi dust collector;
9、脱水塔 9-1、R型折板脱水层 9-2、换热管层 9-2-1、入水口 9-2-2、出水口9-3、降温喷淋层;9. Dehydration tower 9-1, R-type folded plate dehydration layer 9-2, heat exchange tube layer 9-2-1, water inlet 9-2-2, water outlet 9-3, cooling spray layer;
10、旋风组除尘器;10. Cyclone group dust collector;
11、湿式静电除尘器;11. Wet electrostatic precipitator;
12、引风机;12. Induced fan;
13、烟气管道;13. Flue gas pipeline;
14、污水管路;14. Sewage pipeline;
15、循环水池;15. Circulating pool;
16、净水管路。16. Water purification pipeline.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict. The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本实用新型及其应用或使用的任何限制。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are only a part of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application or uses in any way. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本实用新型的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本实用新型的范围。同时,应当清楚,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员己知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise. Meanwhile, it should be understood that, for convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the authorized specification. In all examples shown and discussed herein, any specific value should be construed as illustrative only and not as limiting. Accordingly, other examples of exemplary embodiments may have different values. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.
在本实用新型的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本实用新型保护范围的限制:方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that orientation words such as "front, rear, top, bottom, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. The orientation or positional relationship is usually based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and these orientations do not indicate and imply the indicated device unless otherwise stated. Or elements must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be construed as a limitation on the protection scope of the present invention: the orientation words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其位器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms, such as "on", "over", "on the surface", "above", etc., may be used herein to describe what is shown in the figures. The spatial positional relationship of one device or feature shown to other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or features would then be oriented "below" or "over" the other devices or features under its device or structure". Thus, the exemplary term "above" can encompass both an orientation of "above" and "below." The device may also be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本实用新型保护范围的限制。In addition, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood To limit the scope of protection of the present invention.
如图所示,本实用新型提供了一种环保型湿法熄焦系统,包括:熄焦塔1、熄焦车2、固定罩5、顶部喷水装置6及除尘消白设备;熄焦车2沿其轨道行驶,进出熄焦塔1的下方,熄焦塔1内设置固定罩5和顶部喷水装置6;固定罩5的下部设置活动罩4,活动罩4下移可将熄焦车2的顶部罩住;除尘消白设备通过管路与熄焦塔1相连接;其特征在于:As shown in the figure, the utility model provides an environment-friendly wet coke quenching system, including: a
熄焦车2包括:车体2-7和车体2-7上部的斗状焦箱;斗状焦箱是由后侧壁2-1、两个端壁2-2、前侧壁2-3和底板2-6组成的顶部开放的箱型结构;前侧壁2-3的下部设置挡焦门2-4和挡水门2-5;后侧壁2-1和底板2-6均设计为空心结构,且二者的空心结构相通;后侧壁2-1的后部设置注水口;底板2-6的上表面沿车体2-7长度方向设置多列涌水口;The quenching
熄焦塔1包括:罩子固定座1-1、吸气口1-2、回气口1-3、排放口1-4、正压安全翻板1-5、烟气压力传感器1-6和负压安全翻板1-7;罩子固定座1-1设置于熄焦塔1内中部位置,其上固定装有固定罩5;烟气压力传感器1-6装于罩子固定座1-1的上部;负压安全翻板1-7装于固定罩5的侧壁上,负压安全翻板1-7可向内开启;回气口1-3和吸气口1-2由上至下设置于熄焦塔1上部的塔壁上;正压安全翻板1-5设置于熄焦塔1内上部,正压安全翻板1-5可向上翻起;
固定罩5的下部设置活动罩4,活动罩4下移可将熄焦车(2)的顶部罩住;The lower part of the fixed
除尘消白设备包括:文氏管除尘器8、脱水塔9、旋风组除尘器10、湿式静电除尘器11和引风机12;文氏管除尘器8、脱水塔9旋风组除尘器10、湿式静电除尘器11和引风机12依次通过管路相连接,文氏管除尘器8通过烟气管道13与吸气口1-2相连通,引风机12通过烟气管道13与回气口1-3相连通;Dust removal and whitening equipment includes: venturi dust collector 8, dehydration tower 9, cyclone
环保型湿法熄焦系统还包括侧部喷水装置3;侧部喷水装置3有N个喷头,沿车体2-7长度方向排成一行,设置于熄焦塔1内部,每个喷头各对准熄焦车2后侧壁2-1后部的一个注水口;每个喷头设置流量调节阀3-1。The environment-friendly wet coke quenching system also includes a side
熄焦塔1、脱水塔9和旋风组除尘器10均通过污水管路14与循环水池15相连通,将污水汇入循环水池15中,循环水池15通过净水管路16与侧壁喷水装置3相连接,提供喷水用净水。The
后侧壁2-1和底板2-6的内部沿车体2-7长度方向设置多个均布的隔水板2-6-4,将底板2-6内分割成N个并列的水道,每列水道上均设置注水口和涌水口。The interior of the rear side wall 2-1 and the bottom plate 2-6 is provided with a plurality of evenly distributed water baffles 2-6-4 along the length direction of the vehicle body 2-7, and the bottom plate 2-6 is divided into N parallel water channels, Each row of water channels are provided with water injection ports and water gushing ports.
涌水口包括:上涌水口2-6-1、中涌水口2-6-2和下涌水口2-6-3,由上至下设置于底板2-6的每列水道上,从高向低按上涌水口2-6-1和下涌水口2-6-3间隔中涌水口2-6-2的形式排列。The water spouts include: the upper spout 2-6-1, the middle spout 2-6-2 and the lower spout 2-6-3, which are arranged on each row of water channels on the bottom plate 2-6 from top to bottom, from high to low. The bottom is arranged in the form of the water spout 2-6-2 in the interval between the upper spout 2-6-1 and the lower spout 2-6-3.
涌水口内均设置一个向上倾斜的导流板,将水由下向上涌出。An upwardly inclined deflector is set in the water spout to pour the water out from the bottom to the top.
涌水口的上部设置加高的衬板,熄焦水由衬板下方涌入焦炭7内,而焦炭7不会由涌水口反向落入水道中。The upper part of the water spout is provided with a raised lining plate, and the coke quenching water pours into the
正压安全翻板1-5设置于吸气口1-2和回气口1-3之间,依靠重力或弹簧力关闭,当塔内压力过高时,正压安全翻板1-5向上推开,吸气口1-2和回气口1-3连通,使塔内高压卸荷,保证熄焦塔1和烟气管道的安全。The positive pressure safety flap 1-5 is set between the suction port 1-2 and the air return port 1-3, and is closed by gravity or spring force. When the pressure in the tower is too high, the positive pressure safety flap 1-5 is pushed up. Open, the suction port 1-2 and the return gas port 1-3 are connected, so that the high pressure in the tower is unloaded, and the safety of the
负压安全翻板1-7依靠重力或弹簧力关闭,当烟气压力低于大气压且达到设定的极限值时,可由此压差自动推开负压安全翻板1-7而卸荷,进一步保证熄焦塔1和烟气管道的安全。The negative pressure safety flaps 1-7 are closed by gravity or spring force. When the flue gas pressure is lower than the atmospheric pressure and reaches the set limit value, the negative pressure safety flaps 1-7 can be automatically pushed open by this pressure difference to unload. Further ensure the safety of the
引风机12选用变频电动机驱动,调节供电频率,可实时地控制风量,间接控制烟气管道内的压力。The induced
烟气压力传感器1-6位于正压安全翻板1-5和固定罩5之间,采集的压力信号与引风机电机的供电频率控制信号做连锁控制。The flue gas pressure sensor 1-6 is located between the positive pressure safety flap 1-5 and the fixed
脱水塔9包括:R型折板脱水层9-1、换热管层9-2、降温喷淋层9-3;脱水塔9的内部由上至下依次设置R型折板脱水层9-1、降温喷淋层9-3、换热管层9-2和R型折板脱水层9-1;换热管层9-2由不锈钢管弯折而成,冷水从较高的入水口9-2-1注入,与烟气进行热交换后,从较低的出水口9-2-2流出,变成热水的热水可输送到需要热水的地方再利用;同时,烟气中的水分在管外壁冷凝,达到尾气消白的目的。The dehydration tower 9 includes: an R-shaped folded plate dehydration layer 9-1, a heat exchange tube layer 9-2, and a cooling spray layer 9-3; the interior of the dehydration tower 9 is sequentially provided with an R-shaped folded plate dehydration layer 9- 1. Cooling spray layer 9-3, heat exchange tube layer 9-2 and R-type folded plate dehydration layer 9-1; 9-2-1 is injected, and after heat exchange with the flue gas, it flows out from the lower water outlet 9-2-2, and the hot water turned into hot water can be transported to the place where hot water is needed for reuse; at the same time, the flue gas The moisture in the tube is condensed on the outer wall of the tube to achieve the purpose of whitening the exhaust gas.
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the various embodiments of the present utility model Scope of technical solutions.
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