CN216989042U - Cleaning device for outer surface of top of ultrahigh tank body - Google Patents
Cleaning device for outer surface of top of ultrahigh tank body Download PDFInfo
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- CN216989042U CN216989042U CN202220711991.4U CN202220711991U CN216989042U CN 216989042 U CN216989042 U CN 216989042U CN 202220711991 U CN202220711991 U CN 202220711991U CN 216989042 U CN216989042 U CN 216989042U
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- 238000004140 cleaning Methods 0.000 title claims description 98
- 238000005507 spraying Methods 0.000 claims description 30
- 239000007921 spray Substances 0.000 claims description 21
- 238000004088 simulation Methods 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 9
- 239000004033 plastic Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 27
- 238000003860 storage Methods 0.000 description 16
- 230000001680 brushing effect Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 235000013361 beverage Nutrition 0.000 description 2
- 230000009194 climbing Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000010981 drying operation Methods 0.000 description 2
- 238000011086 high cleaning Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001256 stainless steel alloy Inorganic materials 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种清洗装置,尤其是涉及一种用于超高罐体顶部外表面的清洗装置,属于超高外储设备清洁工艺装备设计制造技术领域。The utility model relates to a cleaning device, in particular to a cleaning device used for the outer surface of the top of an ultra-high tank, belonging to the technical field of design and manufacture of cleaning process equipment for ultra-high external storage equipment.
背景技术Background technique
在白酒或饮料生产行业中,为了对高储存罐顶部外表面进行清洗,至少需要人工进行高压水枪冲洗、人工捆绑安全带后站上灌顶手持拖布或毛刷工具清扫。这些储存罐体具有容纳数十吨或更多流体的容积。In the liquor or beverage production industry, in order to clean the outer surface of the top of the high storage tank, at least manual flushing with high-pressure water guns, manual tying of seat belts, and then standing on top and hand-held mops or brush tools are required for cleaning. These storage tanks have a volume to hold tens of tons or more of fluid.
由于罐体很高,罐顶标高一般在5米及以上,部分高度可达17米,故罐体顶部外表面卫生极不好打扫,即使要打扫,也是操作人员先用高压水枪冲洗,然后清洁人员再佩戴好安全绳,翻出罐顶走廊后站到罐顶上面去用拖布或者毛刷去清理,罐顶外表面光滑且没有可以手握的地方,尤其是清洗罐顶外沿的时候十分危险,且不能保证清洗质量。Because the tank body is very high, the elevation of the tank top is generally 5 meters and above, and the height of some parts can reach 17 meters. Therefore, the external surface of the tank top is extremely unsanitary. Even if it is to be cleaned, the operator must first use a high-pressure water gun to rinse it, and then clean it. The personnel put on the safety rope, turn out the tank top corridor, stand on the tank top and use a mop or brush to clean it. The outer surface of the tank top is smooth and there is no place to hold it, especially when cleaning the outer edge of the tank top. Dangerous and cannot guarantee cleaning quality.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种清洁操作方便,清洁效率高的用于超高罐体顶部外表面的清洗装置。The technical problem to be solved by the utility model is to provide a cleaning device for the outer surface of the top of the ultra-high tank body with convenient cleaning operation and high cleaning efficiency.
为解决上述技术问题所采用的技术方案是:一种用于超高罐体顶部外表面的清洗装置,所述的清洗装置包括清洗输送支架、清洗喷吹组件和除垢组件,所述的除垢组件与所述清洗喷吹组件的喷出口位置相适应的布置在所述的清洗喷吹组件上,所述的清洗喷吹组件活动的布置在所述清洗输送支架的末端。The technical solution adopted to solve the above-mentioned technical problems is: a cleaning device for the outer surface of the top of a super-high tank body, the cleaning device includes a cleaning conveying support, a cleaning and spraying component and a descaling component, and the cleaning device is The scale component is arranged on the cleaning and spraying component in accordance with the position of the spray outlet of the cleaning and spraying component, and the cleaning and spraying component is movably arranged at the end of the cleaning conveying support.
进一步的是,所述的清洗喷吹组件包括一根圆弧形仿真喷管,所述的喷出口为沿圆弧周向布置在圆弧形仿真喷管内弧上的多个喷出孔,所述的除垢组件固装在各个喷出孔外的圆弧形仿真喷管上。Further, the cleaning and blowing component includes an arc-shaped simulation nozzle, and the spray outlet is a plurality of spray holes arranged on the inner arc of the arc-shaped simulation nozzle along the circumference of the arc, so The descaling components described above are fixedly mounted on the arc-shaped simulated nozzles outside each nozzle hole.
上述方案的优选方式是,沿圆弧周向在圆弧形仿真喷管内弧上布置的喷出孔至少两排,各排所述的喷出孔与相邻的喷出孔之间呈梅花型的错开布置。The preferred way of the above scheme is that there are at least two rows of ejection holes arranged on the inner arc of the arc-shaped simulation nozzle along the circumference of the arc, and the ejection holes in each row and the adjacent ejection holes are in a plum blossom shape. staggered arrangement.
进一步的是,所述的清洗喷吹组件与清洗输送支架之间通过万向球头活动连接。Further, the cleaning and spraying assembly and the cleaning and conveying bracket are movably connected by a universal ball joint.
上述方案的优选方式是,所述的除垢组件为固装在喷出孔外的圆弧形仿真喷管上的毛刷。A preferred form of the above solution is that the descaling component is a brush that is fixedly mounted on a circular arc-shaped simulated nozzle outside the nozzle hole.
进一步的是,所述的毛刷为塑料毛刷、尼龙毛刷、鬃毛毛刷或钢丝毛刷。Further, the brush is a plastic brush, a nylon brush, a bristle brush or a steel wire brush.
上述方案的优选方式是,所述的清洗输送支架包括一根水气共用输送管,所述的清洗喷吹组件通过所述的万向球头活动的布置在水气共用输送管的末端。A preferred mode of the above solution is that the cleaning and conveying bracket includes a water-air shared conveying pipe, and the cleaning and blowing assembly is movably arranged at the end of the water-air common conveying pipe through the universal ball head.
进一步的是,在所述水气共用输送管的末端还具有至少一段伸缩节,所述的清洗喷吹组件通过所述的万向球头活动的布置在最末段伸缩节的末端。Further, there is at least one telescopic section at the end of the water-gas shared conveying pipe, and the cleaning and blowing assembly is movably arranged at the end of the last telescopic section through the universal ball head.
进一步的是,水气共用输送管和圆弧形仿真喷管均为铝合金管、塑料管或钢管。Further, the water and gas shared conveying pipe and the arc-shaped simulation nozzle are all aluminum alloy pipes, plastic pipes or steel pipes.
本实用新型的有益效果是:本申请提供的技术方案通过设置一套清洗输送支架、清洗喷吹组件和除垢组件的清洗装置,并将所述的除垢组件与所述清洗喷吹组件的喷出口位置相适应的布置在所述的清洗喷吹组件上,所述的清洗喷吹组件活动的布置在所述清洗输送支架的末端。这样,当超高储存罐顶部外表面需要进行清洗时,只需要通过清洗输送支架将清洗喷吹组件和除垢组件布置到储存罐顶部上之后再通过清洗输送支架将清洗水通过清洗喷吹组件喷淋到储存罐顶部的外表面上,再在除垢组件配合下对储存罐顶部的外表面进行清洗,待清渣合格后,再通过清洗输送支架将吹干风通过清洗喷吹组件对储存罐顶部的外表面进行喷吹即可快速的完成清洗后的吹干作业,改变需要人工爬到储存罐顶部进行手动清洗的现状,从而清洁操作变得相对较为方便,清洁效率可以显著提高。The beneficial effects of the present utility model are as follows: the technical solution provided by the present application provides a set of cleaning devices for cleaning the conveying support, cleaning the spraying component and the descaling component, and separates the descaling component and the cleaning and spraying component. The spray outlet is arranged on the cleaning and spraying assembly in a suitable position, and the cleaning and spraying assembly is movably arranged at the end of the cleaning conveying support. In this way, when the outer surface of the top of the ultra-high storage tank needs to be cleaned, it is only necessary to arrange the cleaning spray component and the descaling component on the top of the storage tank through the cleaning conveying bracket, and then pass the cleaning water through the cleaning spraying component through the cleaning conveying bracket. Spray it on the outer surface of the top of the storage tank, and then clean the outer surface of the top of the storage tank with the cooperation of the descaling component. The outer surface of the top of the tank can be sprayed to quickly complete the drying operation after cleaning, which changes the current situation that requires manual climbing to the top of the storage tank for manual cleaning, so that the cleaning operation becomes relatively convenient and the cleaning efficiency can be significantly improved.
附图说明Description of drawings
图1为本实用新型用于超高罐体顶部外表面的清洗装置的主剖视图;Fig. 1 is the main sectional view of the utility model for the cleaning device of the super-high tank top outer surface;
图2为图1的侧视图。FIG. 2 is a side view of FIG. 1 .
图中标记为:清洗输送支架1、清洗喷吹组件2、除垢组件3、喷出口4、喷出孔5、万向球头6、伸缩节7。The figures are marked as follows: cleaning and conveying bracket 1 , cleaning and blowing
具体实施方式Detailed ways
如图1、图2所示是本实用新型提供的一种清洁操作方便,清洁效率高的用于超高罐体顶部外表面的清洗装置。所述的清洗装置包括清洗输送支架1、清洗喷吹组件2和除垢组件3,所述的除垢组件3与所述清洗喷吹组件2的喷出口4位置相适应的布置在所述的清洗喷吹组件2上,所述的清洗喷吹组件2活动的布置在所述清洗输送支架1的末端。本申请提供的技术方案通过设置一套清洗输送支架、清洗喷吹组件和除垢组件的清洗装置,并将所述的除垢组件与所述清洗喷吹组件的喷出口位置相适应的布置在所述的清洗喷吹组件上,所述的清洗喷吹组件活动的布置在所述清洗输送支架的末端。这样,当超高储存罐顶部外表面需要进行清洗时,只需要通过清洗输送支架将清洗喷吹组件和除垢组件布置到储存罐顶部上之后再通过清洗输送支架将清洗水通过清洗喷吹组件喷淋到储存罐顶部的外表面上,再在除垢组件配合下对储存罐顶部的外表面进行清洗,待清渣合格后,再通过清洗输送支架将吹干风通过清洗喷吹组件对储存罐顶部的外表面进行喷吹即可快速的完成清洗后的吹干作业,改变需要人工爬到储存罐顶部进行手动清洗的现状,从而清洁操作变得相对较为方便,清洁效率可以显著提高。As shown in Figures 1 and 2, the utility model provides a cleaning device for the outer surface of the top of the ultra-high tank, which is easy to clean and has high cleaning efficiency. The cleaning device includes a cleaning conveying support 1, a cleaning and
上述实施方式中,为了最大限度的提高操作的方便性,以及最大限度的提高清洗的效率,同时又尽可能的简化本申请各部件的结构,以便制作、安装以及使用,本申请所述的清洗喷吹组件2包括一根圆弧形仿真喷管,所述的喷出口4为沿圆弧周向布置在圆弧形仿真喷管内弧上的多个喷出孔5,所述的除垢组件3固装在各个喷出孔5外的圆弧形仿真喷管上。此时,沿圆弧周向在圆弧形仿真喷管内弧上布置的喷出孔5至少两排,各排所述的喷出孔5与相邻的喷出孔5之间呈梅花型的错开布置。相应的,所述的清洗喷吹组件2与清洗输送支架1之间通过万向球头6活动连接。进一步的是,本申请所述的除垢组件3为固装在喷出孔5外的圆弧形仿真喷管上的毛刷。此时,所述的毛刷为塑料毛刷、尼龙毛刷、鬃毛毛刷或钢丝毛刷。In the above-mentioned embodiment, in order to maximize the convenience of operation and maximize the efficiency of cleaning, and at the same time simplify the structure of each component of the present application as much as possible, so as to facilitate the manufacture, installation and use, the cleaning described in the present application. The blowing
相应的,为适应不同高度、不同距离的储存罐顶部外表面的清海外要求,本申请所述的清洗输送支架1包括一根水气共用输送管,所述的清洗喷吹组件2通过所述的万向球头6活动的布置在水气共用输送管的末端。在所述水气共用输送管的末端还具有至少一段伸缩节7,所述的清洗喷吹组件2通过所述的万向球头6活动的布置在最末段伸缩节7的末端。同时,为了减小本申请清洗状置的重量,方便操作,本申请水气共用输送管和圆弧形仿真喷管均为铝合金管、塑料管或钢管。Correspondingly, in order to meet the requirements of cleaning the outer surface of the top of the storage tank with different heights and different distances, the cleaning and conveying support 1 described in this application includes a water and gas shared conveying pipe, and the cleaning and blowing
综上所述,采用本申请的清洗装置还具有以下优点,To sum up, using the cleaning device of the present application also has the following advantages:
1)杆可以伸缩,伸缩范围1.0-4.25米,可以覆盖罐顶直径2-9.5米的储存罐,此类储存罐容积范围10-1000m3,能满足大型白酒和饮料生产企业需要;1) The rod can be telescopic, with a telescopic range of 1.0-4.25 meters, and can cover storage tanks with a diameter of 2-9.5 meters at the top of the tank. The volume range of such storage tanks is 10-1000m3, which can meet the needs of large-scale liquor and beverage production enterprises;
2)末端设计有喷淋水和压缩空气共用快装接头,接头口径为DN15、DN20、DN25,使用时可以快捷方便的同水源供管连接、同压缩空气供气管连接;2) The end is designed with a quick-fit joint shared by spray water and compressed air. The diameter of the joint is DN15, DN20, DN25, which can be quickly and conveniently connected with the water supply pipe and the compressed air supply pipe during use;
3)杆内中空,中空区域设内部喷淋水和压缩空气共用管,内部喷淋水和压缩空气共用管公称直径DN15、DN20、DN25,可以使水流和压缩空气通过直达毛刷;3) The inside of the rod is hollow, and the hollow area is provided with a common pipe for internal spray water and compressed air. The nominal diameter of the common pipe for internal spray water and compressed air is DN15, DN20, and DN25, so that water flow and compressed air can pass directly to the brush;
4)杆前端设万向球头,可以使毛刷固定杆在任一角度上旋转,便于操作;4) The front end of the rod is equipped with a universal ball head, which can make the brush fixing rod rotate at any angle, which is convenient for operation;
5)毛刷固定杆向上程弧型,可与罐体顶部外表面自然弧度贴合,可使外表面清洗干净;5) The brush fixing rod is curved upward, which can fit with the natural curvature of the outer surface of the top of the tank, so that the outer surface can be cleaned;
6)毛刷固定杆内设喷淋水和压缩空气共用喷头,喷头大小为Φ2、Φ3、Φ4、Φ5,水流通过喷头直达毛刷,在毛刷摩擦清洗面的同时进行喷水,即一边喷水一边刷罐顶外表面。压缩空气通过喷头直达毛刷,在毛刷摩擦清洗面的同时进行喷气,即一边喷气一边刷罐顶外表面。6) There is a common nozzle for spray water and compressed air in the brush fixing rod. The size of the nozzle is Φ2, Φ3, Φ4, Φ5. The water flows through the nozzle directly to the brush, and sprays water while the brush rubs and cleans the surface, that is, while spraying Brush the outside surface of the tank top with water. The compressed air goes directly to the brush through the nozzle, and the brush rubs the cleaning surface while jetting, that is, brushing the outer surface of the tank top while jetting.
具体实施例specific embodiment
一根可以伸缩的空心杆,尾端设一个喷淋水和压缩空气共用的快装接头;杆内中空,中空区域为内部喷淋水和压缩空气共用管道;前段通过一个中空的万向节与毛刷固定杆连接,毛刷固定杆内设喷淋水和压缩空气共用喷头。使用时,第一步称为伴水擦刷,具体操作:人站在罐顶平台,通过快装接头连接供水水源,将杆伸长到合适位置,水以一定压力从喷头喷出,毛刷同时在移动,即一边喷水一边擦刷罐顶外表面;第二步称为伴气擦刷,具体操作:人站在罐顶平台,通过快装接头连接压缩空气供气管,将杆伸长到合适位置,压缩空气以一定压力从喷头喷出,毛刷同时在移动,即一边喷气一边擦刷罐顶外表面,辅助吹干。A telescopic hollow rod with a quick-fit joint shared by spray water and compressed air at the end; the rod is hollow, and the hollow area is the shared pipeline for internal spray water and compressed air; the front section is connected to the pipe through a hollow universal joint The brush fixing rod is connected, and the brush fixing rod is provided with a common nozzle for spray water and compressed air. When using, the first step is called wiping with water. The specific operation is as follows: a person stands on the top platform of the tank, connects the water supply source through the quick-release joint, extends the rod to a suitable position, and the water is sprayed from the nozzle at a certain pressure, and the brush At the same time, it is moving, that is, brushing the outer surface of the tank top while spraying water; the second step is called air-assisted brushing. When it reaches the appropriate position, the compressed air is sprayed from the nozzle at a certain pressure, and the brush is moving at the same time, that is, the outer surface of the top of the tank is wiped while the air is sprayed to assist in drying.
实施例一Example 1
除毛刷外的材质均使用薄壁轻质不锈钢、铝合金,壁厚1-3mm。毛刷采用猪鬃、马鬃。The materials except the brush are made of thin-walled light-weight stainless steel and aluminum alloy, and the wall thickness is 1-3mm. The brush adopts boar bristles and horse bristles.
使用时,第一步称为伴水擦刷,具体操作:人站在罐顶平台,通过快装接头连接供水水源,将杆伸长到合适位置,水以一定压力从喷头喷出,毛刷同时在移动,即一边喷水一边擦刷罐顶外表面;第二步称为伴气擦刷,具体操作:人站在罐顶平台,通过快装接头连接压缩空气供气管,将杆伸长到合适位置,压缩空气以一定压力从喷头喷出,毛刷同时在移动,即一边喷气一边擦刷罐顶外表面,辅助吹干。When using, the first step is called wiping with water. The specific operation is as follows: a person stands on the top platform of the tank, connects the water supply source through the quick-release joint, extends the rod to a suitable position, and the water is sprayed from the nozzle at a certain pressure, and the brush At the same time, it is moving, that is, brushing the outer surface of the tank top while spraying water; the second step is called air-assisted brushing. When it reaches the appropriate position, the compressed air is sprayed from the nozzle at a certain pressure, and the brush is moving at the same time, that is, the outer surface of the top of the tank is wiped while the air is sprayed to assist in drying.
Claims (9)
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CN202220711991.4U CN216989042U (en) | 2022-03-28 | 2022-03-28 | Cleaning device for outer surface of top of ultrahigh tank body |
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