CN216947276U - Barrel plating device for hardware processing - Google Patents
Barrel plating device for hardware processing Download PDFInfo
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- CN216947276U CN216947276U CN202123395351.1U CN202123395351U CN216947276U CN 216947276 U CN216947276 U CN 216947276U CN 202123395351 U CN202123395351 U CN 202123395351U CN 216947276 U CN216947276 U CN 216947276U
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- electroplating
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- cleaning box
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- 238000007747 plating Methods 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000004140 cleaning Methods 0.000 claims abstract description 40
- 238000009713 electroplating Methods 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 239000011521 glass Substances 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 2
- 239000002699 waste material Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Electroplating Methods And Accessories (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及五金件加工领域,特别是涉及一种五金件加工用滚镀装置。The utility model relates to the field of hardware processing, in particular to a barrel plating device for processing hardware.
背景技术Background technique
滚镀是大批小零件放在滚动的容器中进行电镀的过程,如钢铁零件滚镀锌、滚镀铜、滚镀高锡青铜、铜和铜合金零件滚镀镍等。滚镀溶液和电镀条件与槽镀基本相同,有时根据材质和镀件形状也会作一些调整,滚镀适用于受形状、大小等因素影响无法或不宜装挂的小零件的电镀。Barrel plating is a process in which a large number of small parts are placed in a rolling container for electroplating, such as steel parts barrel galvanizing, barrel copper plating, barrel plating high tin bronze, copper and copper alloy parts barrel nickel plating, etc. The barrel plating solution and electroplating conditions are basically the same as those of tank plating, and sometimes some adjustments are made according to the material and the shape of the plated parts.
在五金件出厂前,为了保护其表面不被腐蚀生锈,要对其进行滚镀处理,传统的滚镀装置在滚镀时,会有少部分漂浮物搅入电镀液中,影响电镀质量,重新更换电镀液费时费力。Before the hardware leaves the factory, in order to protect its surface from being corroded and rusted, it needs to be barrel-plated. When the traditional barrel-plating device is barrel-plating, a small amount of floating material will be stirred into the plating solution, which will affect the plating quality. Re-replacement of the plating solution is time-consuming and labor-intensive.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供一种五金件加工用滚镀装置。The purpose of the present utility model is to provide a barrel plating device for hardware processing in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的:The utility model realizes the above-mentioned purpose through the following technical solutions:
一种五金件加工用滚镀装置,包括清洗箱、循环水泵、电镀箱、气缸,所述清洗箱的一侧设置有所述电镀箱,所述清洗箱的另一侧设置有滤水器,所述滤水器的另一侧设置有所述循环水泵,所述清洗箱的前侧设置有第一玻璃块,所述电镀箱的前侧设置有第二玻璃块,所述清洗箱的上侧设置有料箱,所述料箱的下侧设置有阴极板,所述阴极板的外围设置有筛网,所述料箱的外围设置有喷头,且喷头位于清洗箱内壁,所述料箱的上侧设置有支架,所述支架的下侧设置有阳极头,所述支架的上侧设置有气动伸缩杆,所述气动伸缩杆的上侧设置有所述气缸,所述气动伸缩杆的外围设置有套杆,所述套杆的上侧设置有传动盘,所述传动盘上侧设置有第一伺服电机,所述第一伺服电机的后侧设置有滑轨,所述第一伺服电机的前侧设置有移动块,所述移动块的内部设置有螺旋丝杠,所述螺旋丝杠靠近清洗箱的一侧设置有第二伺服电机,所述电镀箱的下侧上表面设置有接电块,所述电镀箱远离所述清洗箱的一侧设置有注液口。A barrel plating device for hardware processing, comprising a cleaning box, a circulating water pump, an electroplating box, and a cylinder, one side of the cleaning box is provided with the electroplating box, and the other side of the cleaning box is provided with a water filter, The other side of the water filter is provided with the circulating water pump, the front side of the cleaning box is provided with a first glass block, the front side of the electroplating box is provided with a second glass block, and the upper side of the cleaning box is provided with a second glass block. A material box is arranged on the side, a cathode plate is arranged on the lower side of the material box, a screen is arranged on the periphery of the cathode plate, a spray head is arranged on the periphery of the material box, and the spray head is located on the inner wall of the cleaning box, and the The upper side is provided with a bracket, the lower side of the bracket is provided with an anode head, the upper side of the bracket is provided with a pneumatic telescopic rod, the upper side of the pneumatic telescopic rod is provided with the air cylinder, and the outer periphery of the pneumatic telescopic rod is provided A sleeve rod is provided, the upper side of the sleeve rod is provided with a transmission disc, the upper side of the transmission disc is provided with a first servo motor, the rear side of the first servo motor is provided with a slide rail, and the first servo motor A moving block is arranged on the front side of the moving block, a screw screw is arranged inside the moving block, a second servo motor is arranged on the side of the screw screw close to the cleaning box, and a connection is arranged on the upper surface of the lower side of the electroplating box. An electric block, a liquid injection port is provided on the side of the electroplating box away from the cleaning box.
上述结构中,将需要滚镀的五金件放入所述料箱内,所述第二伺服电机带动所述第一伺服电机移动到所述清洗箱上方,所述气动伸缩杆推动所述料箱下降,所述循环水泵将所述清洗箱底部的水抽至所述喷头处对所述料箱中的五金件进行清洗,清洗完成后,所述气动伸缩杆带动所述料箱上升,所述第二伺服电机带动所述第一伺服电机移动到所述电镀箱上方,所述气动伸缩杆推动所述料箱下降,所述阴极板与所述接电块接触,所述第一伺服电机带动所述料箱转动,通电后对五金件进行电镀,电镀完成后,所述气动伸缩杆带动所述料箱上升,所述筛网将电镀液中的杂质带出。In the above structure, the hardware to be barrel-plated is put into the material box, the second servo motor drives the first servo motor to move above the cleaning box, and the pneumatic telescopic rod pushes the material box. down, the circulating water pump will pump the water at the bottom of the cleaning box to the nozzle to clean the hardware in the material box. After the cleaning is completed, the pneumatic telescopic rod will drive the material box to rise, and the The second servo motor drives the first servo motor to move above the electroplating box, the pneumatic telescopic rod pushes the material box down, the cathode plate contacts the power connection block, and the first servo motor drives The material box rotates, and the hardware is electroplated after the power is turned on. After the electroplating is completed, the pneumatic telescopic rod drives the material box to rise, and the screen nets take out the impurities in the electroplating solution.
可选的,所述清洗箱与所述滤水器通过法兰连接,所述滤水器与所述循环水泵通过法兰连接,所述第一伺服电机与所述滑轨滑动连接,所述第一伺服电机与所述移动块焊接,所述移动块与所述螺旋丝杠螺纹连接,所述螺旋丝杠与所述第二伺服电机同轴连接。Optionally, the cleaning box is connected to the water filter through a flange, the water filter is connected to the circulating water pump through a flange, the first servo motor is slidably connected to the slide rail, and the The first servo motor is welded with the moving block, the moving block is threadedly connected with the screw screw, and the screw screw is coaxially connected with the second servo motor.
可选的,所述阴极板与所述料箱通过螺钉连接,所述料箱与所述筛网通过螺钉连接,所述料箱与所述支架通过螺钉连接,所述阳极头与所述支架通过螺钉连接。Optionally, the cathode plate is connected with the material box by screws, the material box is connected with the screen by screws, the material box is connected with the support by screws, and the anode head is connected with the support Connected by screws.
可选的,所述气缸与所述传动盘通过螺钉连接,所述气动伸缩杆与所述支架通过螺纹连接,所述套杆为套合的空心杆,所述套杆与所述传动盘通过螺纹连接,所述套杆与所述支架通过螺纹连接。Optionally, the air cylinder and the transmission disc are connected by screws, the pneumatic telescopic rod and the bracket are connected by threads, the sleeve rod is a sleeved hollow rod, and the sleeve rod passes through the transmission disc. threaded connection, the sleeve rod is connected with the bracket through a threaded connection.
有益效果在于:本实用新型在进行滚镀时,在进行电镀前,先将五金件表面杂物清洗,避免了后续污染电镀液,在电镀完成后,将电镀过程中产生的杂物一起带出,就无需因杂物更换电镀液,只需在电镀液不足时加入电镀液即可。The beneficial effects are: when the utility model performs barrel plating, before the electroplating, the sundries on the surface of the hardware are cleaned to avoid subsequent contamination of the electroplating solution, and after the electroplating is completed, the sundries generated in the electroplating process are taken out together , there is no need to replace the electroplating solution due to sundries, just add the electroplating solution when the electroplating solution is insufficient.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本实用新型所述一种五金件加工用滚镀装置的结构示意图;Fig. 1 is the structural representation of a kind of barrel plating device for hardware processing according to the present utility model;
图2是本实用新型所述一种五金件加工用滚镀装置的正视图;Fig. 2 is the front view of a kind of barrel plating device for hardware processing according to the present utility model;
图3是本实用新型所述一种五金件加工用滚镀装置的右视图;3 is a right side view of a barrel plating device for hardware processing according to the present utility model;
图4是本实用新型所述一种五金件加工用滚镀装置的正剖图。4 is a front sectional view of a barrel plating device for hardware processing according to the present invention.
附图标记说明如下:The reference numerals are explained as follows:
1、清洗箱;2、循环水泵;3、电镀箱;4、气缸;5、第一伺服电机;6、第二伺服电机;7、料箱;8、注液口;9、第一玻璃块;10、第二玻璃块;11、滤水器;12、气动伸缩杆;13、套杆;14、螺旋丝杠;15、滑轨;16、移动块; 17、阳极头;18、接电块;19、喷头;20、筛网;21、阴极板;22、支架;23、传动盘。1. Cleaning box; 2. Circulating water pump; 3. Electroplating box; 4. Cylinder; 5. First servo motor; 6. Second servo motor; 7. Material box; 8. Liquid injection port; 9. First glass block ;10, the second glass block; 11, water filter; 12, pneumatic telescopic rod; 13, sleeve rod; 14, screw screw; 15, slide rail; 16, moving block; 17, anode head; 18, power connection block; 19, nozzle; 20, screen; 21, cathode plate; 22, bracket; 23, drive disc.
具体实施方式Detailed ways
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility. The novel and simplified description does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1-图4所示,一种五金件加工用滚镀装置,包括清洗箱1、循环水泵2、电镀箱3、气缸4,清洗箱1的一侧设置有电镀箱3,清洗箱1的另一侧设置有滤水器11,滤水器11用于过滤清洗箱1中的水,滤水器11的另一侧设置有循环水泵2,循环水泵2用于抽水,清洗箱1的前侧设置有第一玻璃块9,第一玻璃块9用以观察水量,电镀箱3的前侧设置有第二玻璃块10,第二玻璃块10用以观察电镀液数量,清洗箱1的上侧设置有料箱7,料箱7用于放置需要滚镀的五金件,料箱7的下侧设置有阴极板21,阴极板21与阳极头17共同用于电镀,阴极板21的外围设置有筛网20,筛网20用于过滤电镀产生的杂物,料箱7的外围设置有喷头19,且喷头19位于清洗箱1内壁,喷头19用于喷洗电镀前的五金件,料箱7的上侧设置有支架22,支架22的下侧设置有阳极头17,支架 22的上侧设置有气动伸缩杆12,气动伸缩杆12用以带动料箱7升降,气动伸缩杆12的上侧设置有气缸4,气动伸缩杆12的外围设置有套杆13,套杆13用以带动料箱7转动,套杆13的上侧设置有传动盘23,传动盘23上侧设置有第一伺服电机5,第一伺服电机5用以为料箱7转动提供动力,第一伺服电机5的后侧设置有滑轨15,第一伺服电机5的前侧设置有移动块16,移动块16的内部设置有螺旋丝杠14,螺旋丝杠14用以带动第一伺服电机5移动,螺旋丝杠 14靠近清洗箱1的一侧设置有第二伺服电机6,第二伺服电机6用以为第一伺服电机5移动提供动力,电镀箱3的下侧上表面设置有接电块18,电镀箱3远离清洗箱1的一侧设置有注液口8,注液口8用于加注电镀液。As shown in Figures 1-4, a barrel plating device for hardware processing includes a
上述结构中,将需要滚镀的五金件放入料箱7内,第二伺服电机6带动第一伺服电机5移动到清洗箱1上方,气动伸缩杆12推动料箱7下降,循环水泵2将清洗箱1底部的水抽至喷头19处对料箱7中的五金件进行清洗,清洗完成后,气动伸缩杆12带动料箱7上升,第二伺服电机6带动第一伺服电机5移动到电镀箱3上方,气动伸缩杆12推动料箱7下降,阴极板21与接电块18接触,第一伺服电机5带动料箱7转动,通电后对五金件进行电镀,电镀完成后,气动伸缩杆12带动料箱7上升,筛网20将电镀液中的杂质带出。In the above structure, the hardware that needs barrel plating is put into the
可选的,清洗箱1与滤水器11通过法兰连接,滤水器11与循环水泵2通过法兰连接,第一伺服电机5与滑轨15滑动连接,第一伺服电机5与移动块16 焊接,移动块16与螺旋丝杠14螺纹连接,螺旋丝杠14与第二伺服电机6同轴连接,阴极板21与料箱7通过螺钉连接,料箱7与筛网20通过螺钉连接,料箱7与支架22通过螺钉连接,阳极头17与支架22通过螺钉连接,气缸4与传动盘23通过螺钉连接,气动伸缩杆12与支架22通过螺纹连接,套杆13为套合的空心杆,套杆13与传动盘23通过螺纹连接,套杆13与支架22通过螺纹连接。Optionally, the
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention The new model will also have various changes and improvements, which all fall within the scope of the claimed invention. The claimed scope of the utility model is defined by the appended claims and their equivalents.
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