CN216932514U - Mattress - Google Patents

Abstract

The application discloses mattress includes: the moisture-proof layer is used for realizing the moisture-proof function of the mattress; the spring layer is arranged on the moisture insulation layer and used for realizing the cushioning effect of the mattress; the thermoplastic elastomer layer is arranged above the spring layer and is used for realizing the supporting function of the mattress; the memory cotton layer is arranged on the thermoplastic elastomer layer and is used for realizing the softening effect of the mattress; wherein the mattress is also provided with a cloth layer which is used for coating the moisture-proof layer, the spring layer, the thermoplastic elastomer layer and the memory cotton layer and is used for contacting the mattress with the surface of a human body; thus, the comfort of the mattress is improved, and the sleeping quality is improved.

Description

Mattress

Technical Field

The utility model relates to the field of furniture, in particular to a mattress.

Background

Approximately one third of a person's lifetime spends in bed. In the structure of the bed, the quality of the mattress directly determines the comfort level, and a good mattress can also improve the sleep quality and promote the sleep health.

In the process of realizing the prior art, the inventor finds that:

after the spring mattress is used for a long time, the spring deforms and twists, the elasticity is lost, the bed surface is uneven, even the local part collapses, and the sleeping quality is seriously influenced. The latex mattress is made of polyurethane compounds, also called PU foam mattress, which has higher softness, strong water absorption and insufficient air permeability, so the mattress is easy to be wet and affects the sleeping quality.

Therefore, a technical scheme of a mattress capable of improving sleep quality needs to be provided to solve the problem that the existing mattress affects the sleep quality.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a mattress aiming at the defects in the prior art so as to improve the sleep quality. This mattress includes:

the moisture-proof layer is used for realizing the moisture-proof function of the mattress;

the spring layer is arranged on the moisture-proof layer and used for realizing the cushioning effect of the mattress;

a thermoplastic elastomer layer disposed over the spring layer for effecting mattress support;

the memory cotton layer is arranged on the thermoplastic elastomer layer and is used for realizing the softening effect of the mattress;

wherein, the mattress is also provided with a cloth layer which is coated with a moisture-proof layer, a spring layer, a thermoplastic elastomer layer and a memory cotton layer and is used for contacting the mattress with the surface of a human body.

Further, the thickness of the thermoplastic elastomer layer is set to be 10mm-30 mm.

Further, the thickness of the thermoplastic elastomer layer is set to 15 mm.

Further, the thermoplastic elastomer layer comprises a lattice structure;

wherein, the latticed structure at least comprises one of a triangular latticed structure and a grid-shaped latticed structure.

Further, the thermoplastic elastomer layer is at least one of styrene thermoplastic elastomer, polyolefin thermoplastic elastomer, polyurethane thermoplastic elastomer and elastic air compression body material.

Further, the thermoplastic elastomer layer is an elastomeric air compression body material.

Further, the spring layer specifically includes:

at least two springs arranged in an array;

and the hot-pressed cotton coats the at least two springs which are arranged in the array.

Furthermore, the mattress also comprises a temperature control layer arranged between the spring layer and the thermoplastic elastomer layer and used for controlling the temperature of the mattress.

Further, the cloth layer is provided with a zipper.

Further, the thickness of the memory cotton layer is set to be 40mm-200 mm.

The technical scheme provided by the embodiment of the application has at least the following beneficial effects: the problem that the sleep quality is poor because the mattress comfort is poor that the help user reduces and arouses, and then improves user's sleep quality.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:

fig. 1 is a schematic structural diagram of a mattress provided by an embodiment of the present application.

Mattress 100

Moisture barrier layer 11

Spring layer 12

Thermoplastic elastomer layer 13

Memory cotton layer 14

Cloth layer 15

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be described in detail and completely with reference to the following specific embodiments of the present application and the accompanying drawings. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

Referring to fig. 1, the present application discloses a mattress 100 comprising:

the moisture-proof layer 11 is used for realizing the moisture-proof function of the mattress 100;

the spring layer 12 is arranged on the moisture-proof layer 11 and is used for realizing the cushioning effect of the mattress 100;

a thermoplastic elastomer layer 13 disposed on the spring layer 12 for supporting the mattress 100;

a memory cotton layer 14 arranged on the thermoplastic elastomer layer 13 for realizing the soft function of the mattress 100;

wherein, the mattress 100 is also provided with a cloth layer 15 which is used for wrapping the moisture-proof layer 11, the spring layer 12, the thermoplastic elastomer layer 13 and the memory cotton layer 14 and is used for the contact of the mattress 100 and the surface of the human body.

And a moisture barrier layer 11 for moisture barrier of the mattress 100. In a preferred embodiment provided herein, the moisture barrier 11 may be a moisture barrier paperboard, foam board, or the like. By arranging the moisture-proof layer 11, bacteria can be prevented from breeding. The moisture barrier material in the moisture barrier layer 11 of the mattress 100 may be a single moisture barrier paper board, a foam board, or a plurality of moisture barrier paper boards or a plurality of foam boards connected together to form the moisture barrier layer 11.

A spring layer 12 disposed on the moisture barrier layer 11 for cushioning the mattress 100. The spring layer 12 of the mattress 100 is the most important part for cushioning. The spring layer 12 can be divided into a whole net spring and an independent spring. The whole net spring has the advantages of durability, and the independent spring has the advantages of being capable of supporting in a partition mode, more comfortable compared with the whole net spring, and better in silencing effect. In a preferred embodiment provided by the present application, the selection of the spring layer 12 also needs to be selected according to the elasticity, size and internal construction of the spring.

It should also be noted that in a preferred embodiment provided herein, the zoned support is preferably provided by separate pocketed springs. The sectional support may in particular be designed according to ergonomic principles. For example, a three-part zoned independent support.

A thermoplastic elastomer layer 13 disposed over the spring layer 12 for supporting the mattress 100. The thermoplastic elastomer layer 13 of the mattress 100 is provided to mainly perform a supporting function of the mattress 100 and also to perform a cushioning function. It will be appreciated that the mattress 100 primarily functions as a cushion for the spring layer 12, as does the thermoplastic elastomer. The thermoplastic Elastomer Thermo-Plastic Elastomer, referred to as TPE for short, is an environment-friendly low-carbon material with rubber characteristics and Plastic processing characteristics, has the rubber characteristics of high elasticity and compression set, and has the characteristic of simple process. Thermoplastic elastomers have a number of advantages: the environment-friendly, non-toxic and safe coating has the advantages of environmental protection, no toxicity, wide hardness range, excellent colorability, soft touch, weather resistance, fatigue resistance and temperature resistance, no need of vulcanization, recycling and cost reduction, and can be subjected to secondary injection molding, coating and bonding with matrix materials such as PP, PE, PC, PS, ABS and the like, and can be formed independently.

A memory cotton layer 14 disposed on the thermoplastic elastomer layer 13 for the softening action of the mattress 100. The memory cotton is also called slow rebound sponge, inert sponge, zero pressure cotton, space cotton, etc. The memory cotton has the characteristics of decompression property, slow rebound, temperature sensitivity, air permeability, antibiosis and mite prevention. The mattress 100 can absorb and decompose the pressure of the human body, accurately shape the body contour according to different hardness of the human body temperature change, bring no pressure fitting feeling and effectively support the body. And, medically confirmed: the mattress 100 processed by the memory cotton can effectively relieve the pain of the skeletal muscles, assist in treating the problems of cervical vertebra and lumbar vertebra, reduce the insomnia conditions such as snoring and turning over, prolong the deep sleep time and improve the sleep quality.

The mattress 100 is also provided with a cloth layer 15 which covers the moisture-proof layer 11, the spring layer 12, the thermoplastic elastomer layer 13 and the memory cotton layer 14 and is used for contacting the mattress 100 with the surface of the human body. The cloth layer 15 of the mattress 100 covers the entire moisture barrier layer 11, the spring layer 12, the thermoplastic elastomer layer 13 and the memory cotton layer 14. The cloth layer 15 is arranged to prevent the moisture-proof layer 11, the spring layer 12, the thermoplastic elastomer layer 13 and the memory cotton layer 14 wrapped by the cloth layer 15 from falling ash. The mattress 100 is cleaned by merely cleaning the fabric layer 15 to achieve cleanliness of the mattress 100.

Further, in a preferred embodiment provided herein, the thermoplastic elastomer layer 13 is provided to have a thickness of 10mm to 30 mm.

In particular, the thickness of the thermoplastic elastomer layer 13 is set to 10mm to 30mm, in consideration of the different supporting effects that the thermoplastic elastomer layer 13 can achieve when facing different groups of people in the mattress 100. For example, the thermoplastic elastomer layer 13 may be provided at a thickness of 10mm, i.e., may exhibit a supporting effect, and may also have excellent stretching and rebounding capabilities, suitable for supporting the human body of various ages. When the thermoplastic elastomer layer 13 is set at 30mm, the supporting effect of the thermoplastic elastomer is also enhanced, and the stretching and rebounding capabilities thereof are also enhanced, but when the stretching and rebounding capabilities of the thermoplastic elastomer layer 13 are enhanced, the thermoplastic elastomer layer is not suitable for the human body, and certain health risks may be caused to the human body.

It is understood that the thickness of the thermoplastic elastomer layer 13 is set to be between 10mm and 30mm, and it is not intended to express that the thickness is small and suitable for the human body, and that the thickness is large and not suitable for the human body. For example, for an adult human, selecting a mattress 100 made with a 30mm thick thermal elastomer layer 13 may be somewhat detrimental to health, but the comfort of the mattress 100 is relatively higher. Therefore, in order to be able to balance the comfort of the mattress 100 and the degree of impact on human health, the thickness of the thermoplastic elastomer layer 13 is set here to be 10mm to 30 mm.

Further, in a preferred embodiment provided herein, the thermoplastic elastomer layer 13 is provided with a thickness of 15 mm.

Specifically, the thickness of the thermoplastic elastomer layer 13 is set to 15mm, considering that 15mm is the most healthy thickness for human body. The thermoplastic elastomer layer 13 is set to 15mm to support a human body having a weight of 5kg to 100kg, and the stretching ability and the rebound ability of the thermoplastic elastomer also meet normal standards. Therefore, the thickness of the thermoplastic elastomer layer 13 is set to 15mm, which is the optimum thickness of the thermoplastic elastomer layer 13, but it is needless to say that the thermoplastic elastomer layer 13 may be set to a thickness of other specifications to meet the user's requirements depending on the actual situation. It should be noted that the thickness of the thermoplastic elastomer layer 13 may provide support for a person of different weight, but the thickness of the thermoplastic elastomer may be selected differently to provide optimum support in view of the overall optimum performance of the mattress 100.

Further, in a preferred embodiment provided herein, the thermoplastic elastomer layer 13 comprises a grid-like structure; wherein, the latticed structure at least comprises one of a triangular latticed structure and a grid-shaped latticed structure.

In particular, the thickness of the thermoplastic elastomer layer 13 is set to be optimal, and the structure of the thermoplastic elastomer layer 13 also has an effect on the quality of sleep provided by the mattress 100. In a preferred embodiment provided herein, the thermoplastic elastomer layer 13 may have a solid structure or a grid-shaped thermoplastic elastomer layer 13.

A grid-like elastomer layer, i.e. a hollowed-out thermoplastic elastomer layer 13. The hollow thermoplastic elastomer layer can be of a cambered surface honeycomb grid structure, a Chinese character tian grid structure, a triangular grid structure, a Chinese character mi grid structure and the like. It will be appreciated that the thermoplastic elastomer layer 13 is formed as a grid structure with openings, and the processing of the grid structure is relatively less raw material than that of a grid structure without openings, and the cost is reduced.

Further, in a preferred embodiment provided herein, the thermoplastic elastomer layer is at least one of a styrenic thermoplastic elastomer, a polyolefin thermoplastic elastomer, a polyurethane thermoplastic elastomer, and an elastic air compression material.

The styrene-based thermoplastic elastomer is a copolymer of butadiene or isoprene and styrene block type, is commonly called thermoplastic styrene-butadiene rubber, and has the performance similar to that of styrene-butadiene rubber. The thermoplastic elastomer of the polyolefin thermoplastic elastomer has better heat resistance and ozone resistance. The polyurethane thermoplastic elastomer is also called as thermoplastic polyurethane rubber, the thermoplastic polyurethane rubber is crosslinked by intermolecular hydrogen bonds or slightly crosslinked by macromolecular chains, and the two crosslinking structures have reversibility along with the increase or decrease of temperature. The intermolecular force is weakened in a molten state or a solution state, and the intermolecular force is strongly connected together after cooling or solvent volatilization, so that the performance of the original solid is recovered. It is understood that the material of the thermoplastic elastomer can be at least one selected from styrenic thermoplastic elastomers, polyolefin thermoplastic elastomers, and polyurethane thermoplastic elastomers. By adopting one of the materials of the styrene thermoplastic elastomer, the polyolefin thermoplastic elastomer and the polyurethane thermoplastic elastomer, the integral supporting function of the mattress can be improved. It should be noted that the thermoplastic elastomer layer may be a polyvinyl chloride thermoplastic elastomer, a thermoplastic polyester elastomer, in addition to one of a styrenic thermoplastic elastomer, a polyolefin thermoplastic elastomer, and a polyurethane thermoplastic elastomer.

Further, in a preferred embodiment provided herein, the thermoplastic elastomer layer is an elastomeric air compression body material.

In addition to the above-mentioned materials, the thermoplastic elastomer layer should also be considered as a new thermoplastic elastomer material formed by different manufacturing processes. For example, Elastic Air Compressors, abbreviated EAC. The raw material of the elastic air compression body still adopts thermoplastic elastomer, but the manufacturing process is optimized, so that the elastic air compression body material with strong resilience, strong support, strong service life and strong ventilation is formed. It will be understood that the thermoplastic elastomer material used in the thermoplastic elastomer layer, and the process for making the thermoplastic elastomer material, should not be construed as limiting the scope of the present invention.

Further, in a preferred embodiment provided by the present application, the spring layer 12 specifically includes: at least two springs arranged in an array; and the hot-pressed cotton coats the at least two springs which are arranged in the array.

The springs in the spring layer 12 may be made of metal or non-metal. Such as steel springs, plastic springs. The material of the spring and the different dimensions will provide different cushioning. Therefore, the springs in the spring layer 12 for cushioning the mattress 100 are required to satisfy the requirement of elastic performance. Therefore, the springs in the spring layer 12 for cushioning the mattress 100 are required to satisfy the requirement of elastic performance. The manner in which the spring array is placed in the spring layer 12 also has an effect on its cushioning effect. In a preferred embodiment provided by the present application, the springs may be disposed in an array of springs of the same material or in an array of springs of different materials. It will be appreciated that springs of different materials will have different spring properties.

The hot-pressed cotton covering the at least two springs arranged in an array is a sponge substitute product of a polyester fiber material with higher hardness. The air-permeable heat-insulating material has the advantages of strong air permeability, high deformation resilience rate, heat preservation, noise reduction, firmness, easiness in processing, no toxicity, no odor, no release of formaldehyde and other harmful substances, aging resistance, wear resistance, water washing resistance, no deformation, smoothness, water resistance and moisture resistance, and no addition of any auxiliary agent or adhesive in the production process.

Further, in a preferred embodiment provided herein, the mattress 100 further comprises a temperature control layer disposed between the spring layer 12 and the thermoplastic elastomer layer 13 for controlling the temperature of the mattress 100.

The temperature control layer of the mattress 100 can control the temperature within a certain interval, or can control the temperature at a certain node and maintain the temperature at the temperature node. For example, the temperature control layer can be positioned at a temperature of between 25 ° and 35 °, or can be maintained at a temperature of 30 ° and kept constant. It should be noted that the temperature controlled layer can control the temperature either manually or automatically by a temperature control program.

Further, in a preferred embodiment provided herein, the cloth layer 15 is provided with a zipper.

Specifically, the fabric layer 15 covers the moisture barrier layer 11, the spring layer 12, the thermoplastic elastomer layer 13, and the memory cotton layer 14. The cloth layer 15 is provided with a zipper, so that the cloth layer 15 can be easily separated from the moisture barrier layer 11, the spring layer 12, the thermoplastic elastomer layer 13 and the memory cotton layer 14. The cloth layer 15 is convenient to replace and clean.

It should also be noted that the cloth layer 15 may be provided with not only a zipper, but also other means for wrapping or separating the moisture barrier layer 11, the spring layer 12, the thermoplastic elastomer layer 13, and the memory cotton layer 14 of the mattress 100. For example, the cloth layer 15 is provided with a lace tightening means.

Further, in a preferred embodiment provided by the present application, the thickness of the memory cotton layer 14 is set to be 40mm-200 mm.

The memory cotton is a polyurethane high-molecular polymer with an open type unit structure, has obvious viscoelastic property, embodies the characteristic of a soft material, and has strong absorption capacity. The molecules of the material are sensitive to temperature, so the material is also called temperature-sensitive memory foam. When the thickness of the memory cotton is set to be small, the softness of the memory cotton is not obvious relative to the thickness. In a preferred embodiment provided by the present application, the thickness of the memory cotton layer 14 is set to 40mm-200mm, which can ensure that the softness thereof is relatively suitable for the comfort of human body.

Further, in a preferred embodiment provided by the present application, the thickness of the memory cotton layer 14 is set to 80 mm.

Specifically, when the thickness of the memory cotton layer 14 is set to 80mm, the memory cotton layer 14 has the best performance of slow rebound. I.e., the mattress 100 gives the person the most comfortable sleeping experience.

In a practical application scenario provided by the present application, the moisture barrier layer 11, the spring layer 12, the thermoplastic elastomer layer 13, the memory cotton layer 14, and the cloth layer 15 of the mattress 100 may be bonded by glue or separated from each other. The thermoplastic elastomer layer 13 was 15mm thick and had a grid-like structure and was made of a styrene-based thermoplastic elastomer. The memory cotton is 80mm thick. It will be appreciated that the thermoplastic elastomer layer 13 and the memory cotton layer 14 are in an overlying and underlying relationship with no other intervening layers. The memory cotton is positioned on the upper layer of the mattress 100 except the cloth layer 15, the thermoplastic elastomer layer 13 is positioned on the lower layer of the memory cotton layer 14, the memory cotton layer 14 plays a role of softness and comfort through the combination of the memory cotton layer and the thermoplastic elastomer layer 13 plays a main role of support, and then the mattress 100 supported by soft and medium belts is realized. Through this mattress 100, can make the user who uses this mattress 100 can reduce the worry that influences self sleep quality because of standing up, effectively get into the deep sleep.

It should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, the statement that there is an element defined as "comprising" … … does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.

The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art to which the present application pertains. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims (9)

1. A mattress, comprising:

the moisture-proof layer is used for realizing the moisture-proof function of the mattress;

the spring layer is arranged on the moisture insulation layer and used for realizing the cushioning effect of the mattress;

a thermoplastic elastomer layer disposed over the spring layer for effecting mattress support;

the memory cotton layer is arranged on the thermoplastic elastomer layer and is used for realizing the softening effect of the mattress;

wherein, the mattress is also provided with a cloth layer for wrapping the moisture-proof layer, the spring layer, the thermoplastic elastomer layer and the memory cotton layer and is used for contacting the mattress with the surface of a human body.

2. The mattress of claim 1, wherein said thermoplastic elastomer layer is provided in a thickness of 10mm to 30 mm.

3. The mattress according to claim 2, wherein said thermoplastic elastomer layer is provided in a thickness of 15 mm.

4. The mattress of claim 1 wherein said thermoplastic elastomer layer comprises a lattice structure;

wherein, the latticed structure at least comprises one of a triangular latticed structure and a grid-shaped latticed structure.

5. The mattress of claim 1 wherein said thermoplastic elastomer layer is an elastomeric air compression material.

6. The mattress of claim 1, wherein the spring layer, in particular, comprises:

at least two springs arranged in an array;

and the hot-pressed cotton coats the at least two springs which are arranged in the array.

7. The mattress of claim 1 wherein said mattress further comprises a temperature control layer disposed between said spring layer and thermoplastic elastomer layer for controlling the temperature of the mattress.

8. The mattress of claim 1 wherein said layer of cloth material is provided with a zipper.

9. The mattress of claim 1, wherein said memory cotton layer is set to a thickness of 40mm to 200 mm.

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