CN216919861U - Track bolt operation mechanism - Google Patents
Track bolt operation mechanism Download PDFInfo
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- CN216919861U CN216919861U CN202122972973.XU CN202122972973U CN216919861U CN 216919861 U CN216919861 U CN 216919861U CN 202122972973 U CN202122972973 U CN 202122972973U CN 216919861 U CN216919861 U CN 216919861U
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- rotating sleeve
- sleeve
- wrench head
- bolt
- motor
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- 230000007246 mechanism Effects 0.000 title claims abstract description 17
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 12
- 239000003921 oil Substances 0.000 claims abstract description 11
- 239000010687 lubricating oil Substances 0.000 claims abstract description 6
- 239000010734 process oil Substances 0.000 claims 1
- 238000011897 real-time detection Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 3
- 238000002347 injection Methods 0.000 abstract description 2
- 239000007924 injection Substances 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种轨道螺栓作业机构,属于轨道维护螺栓作业工具领域。The utility model relates to a track bolt operation mechanism, which belongs to the field of track maintenance bolt operation tools.
背景技术Background technique
近年来,高速列车行业发展迅猛,一方面,国家对运输生产安全保障措施日益强调,另一方面,人民对于铁路安全性的呼声日益强烈,这就对于铁路设备及轨道的机械性能的要求越来越高。为实现这一目标,并保证列车运行生产的正常进行,必须时刻保持铁道线路的良好状态,这就需要按规定的计划对铁路线路,包括桥涵和隧道,进行定期的维修与保养。In recent years, the high-speed train industry has developed rapidly. On the one hand, the state has increasingly emphasized the safety measures for transportation and production. On the other hand, the people's voice for railway safety has become increasingly strong, which requires more and more railway equipment and the mechanical performance of the track. higher. In order to achieve this goal and ensure the normal operation and production of trains, the railway line must be kept in good condition at all times, which requires regular repair and maintenance of the railway line, including bridges, culverts and tunnels according to the prescribed plan.
当前铁路轨道保养主要为人工保养,由于铁路线路长,且均在野外,环境恶劣,劳动强度大,人工成本高,效率低,保养效果差的特点突出。At present, the maintenance of railway tracks is mainly manual maintenance. Due to the long railway lines, which are all in the wild, the environment is harsh, the labor intensity is high, the labor cost is high, the efficiency is low, and the maintenance effect is poor.
在铁路养护项目中,松紧螺栓是铁路工务部门的主要作业项目,主要任务为松紧扣件螺栓、接头螺栓和为螺栓涂油,占主要工作量的主要部分。当前轨道螺栓作业主要为人工作业,劳动强度大,作业效率低。因此,设计一种轨道螺栓作业机构显得尤为必要。In the railway maintenance project, the elastic bolt is the main operation item of the railway works department. The current track bolt operation is mainly manual operation, which is labor-intensive and low-efficiency. Therefore, it is particularly necessary to design a track bolt operating mechanism.
发明内容SUMMARY OF THE INVENTION
本发明的目的是要提供一种轨道螺栓作业机构,该机构主要用于轨道螺栓作业时螺栓的拧紧及旋松,且可检测螺栓作业时的扭矩,同时可加注润滑油,作业流程方便快捷,结构简单,价格低廉,可大大减轻人工劳动强度,提高轨道螺栓作业效率,降低动车组运维成本。The purpose of the present invention is to provide a track bolt operation mechanism, which is mainly used for tightening and loosening of bolts during track bolt operation, and can detect the torque during bolt operation, and can add lubricating oil at the same time, and the operation process is convenient and fast It has simple structure and low price, which can greatly reduce the labor intensity, improve the working efficiency of track bolts, and reduce the operation and maintenance cost of the EMU.
为了达到上述目的,本实用新型采用的技术方案为:In order to achieve the above purpose, the technical scheme adopted by the present utility model is:
一种轨道螺栓作业机构,可通过电机提供动力带动环形旋转套旋转从而进行螺栓拧紧或旋松作业,一方面,整个机构具有扭矩传感器,可实时检测并反馈控制整个机构的扭矩,防止轨道螺栓的过扭矩破坏,另一方面,环形旋转套上带有注油口,可在拧紧或旋松螺栓的同时加注润滑油。An orbital bolt operation mechanism, which can be powered by a motor to drive an annular rotating sleeve to rotate to perform bolt tightening or loosening operations. Over-torque damage, on the other hand, the annular rotating sleeve has oil filling ports, which can be filled with lubricating oil while tightening or loosening the bolts.
附图说明Description of drawings
图1为本实用新型最佳实施案例的结构示意图。Fig. 1 is the structural schematic diagram of the best implementation case of the utility model.
图中所示:1为注油口,2为固定把手,3为橡皮套,4为轴承座,5为轴承,6为扭矩传感器,7为行星减速机,8为电机,9为花键轴,10为花键套筒,11为定位销,12为环形旋转套,13为扳头旋转套。As shown in the figure: 1 is the oil filling port, 2 is the fixed handle, 3 is the rubber sleeve, 4 is the bearing seat, 5 is the bearing, 6 is the torque sensor, 7 is the planetary reducer, 8 is the motor, and 9 is the spline shaft. 10 is a spline sleeve, 11 is a positioning pin, 12 is an annular rotating sleeve, and 13 is a wrench head rotating sleeve.
具体实施方式Detailed ways
为了更好的理解本实用新型,下面结合附图和具体实施例对本实用新型作进一步描述。In order to better understand the present utility model, the present utility model will be further described below with reference to the accompanying drawings and specific embodiments.
本实用新型为一种轨道螺栓作业机构,主要包括电机8、行星减速机7、扭矩传感器6、轴承5、轴承座4、花键轴9、花键套筒10、扳头旋转套13、注油口1、定位销11、橡皮套3、环形旋转套12、固定把手2;其特征在于:所述的电机8、行星减速机7、扭矩传感器6位于整个机构的上部,电机8位于最顶端,将其电能转化为机械能,行星减速机2居中,用来改变电机8输出轴的转速及扭矩,扭矩传感器6位于下部,用来检测螺栓作业机构旋松及拧紧时的转速,扭矩传感器6的下部为轴承5和轴承座4,轴承5居中,跟随花键轴9同时旋转,轴承座4位于轴承5外环,用来支撑电机1、行星减速机2及扭矩传感器6的重量,并用来固定整机,轴承5正下方为花键轴9,花键轴9下部为花键套筒10,花键套筒10带动花键轴9和扳头旋转套13共同旋转使其具有相同的转速和扭矩,扳头旋转套13上带有环形旋转套12、固定把手2、注油口1、定位销11、橡皮套3,环形旋转套12和固定把手2焊接固定在一起,固定把手2与作业机相连,用于支撑整个机构,注油口1焊接于环形旋转套12上部,螺栓松紧的同时可加注润滑油,橡皮套3在其弹力的作用下使定位销11向轴线方向紧固,用于其周向固定和轴向固定。The utility model is an orbital bolt operation mechanism, which mainly includes a
具体实施方式如下:The specific implementation is as follows:
工作时,整个机构由大型锂电池提供动力,经电机8吸收电能后转化为机械能,电机8输出轴经行星减速机7降低转速、增大扭矩后,带动轴承5旋转,扭矩传感器6用于实时检测并反馈控制整个机构的扭矩,防止轨道螺栓的过扭矩破坏,轴承座4用于支撑电机8、行星减速机7及扭矩传感器6的重量,轴承下部为花键轴9,用于传递扭矩,花键轴9与扳头旋转套13通过花键套筒10相连接使其具有相同的转速和扭矩,扳头旋转套13直接作用于轨道螺栓,进行其拧紧及旋松作业,且环形旋转套12上部带有注油口1,可在拧紧及旋松作业的同时加注润滑油。When working, the whole mechanism is powered by a large lithium battery, which is converted into mechanical energy after absorbing electrical energy by the
上述实施例仅为本实用新型的较佳的实例而已,并非是对本实用新型实施方式的限定,对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动,这里无需也无法对所有的实施方式予以穷举,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的权利要求保护范围之内。The above-mentioned embodiments are only preferred examples of the present utility model, and are not intended to limit the implementation of the present utility model. For those of ordinary skill in the art, other variations in different forms can also be made on the basis of the above-mentioned descriptions. There is no need and can not be exhaustive for all embodiments here, any modification, equivalent replacement and improvement made within the spirit and principle of the present utility model should be included in the scope of protection of the claims of the present utility model. within.
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CN202122972973.XU CN216919861U (en) | 2021-11-30 | 2021-11-30 | Track bolt operation mechanism |
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CN202122972973.XU CN216919861U (en) | 2021-11-30 | 2021-11-30 | Track bolt operation mechanism |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN119304582A (en) * | 2024-12-13 | 2025-01-14 | 泉州通维科技有限责任公司 | An automatic conveying, tightening and assembling machine for flare support |
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2021
- 2021-11-30 CN CN202122972973.XU patent/CN216919861U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN119304582A (en) * | 2024-12-13 | 2025-01-14 | 泉州通维科技有限责任公司 | An automatic conveying, tightening and assembling machine for flare support |
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Granted publication date: 20220708 |