[go: up one dir, main page]

CN216919861U - Track bolt operation mechanism - Google Patents

Track bolt operation mechanism Download PDF

Info

Publication number
CN216919861U
CN216919861U CN202122972973.XU CN202122972973U CN216919861U CN 216919861 U CN216919861 U CN 216919861U CN 202122972973 U CN202122972973 U CN 202122972973U CN 216919861 U CN216919861 U CN 216919861U
Authority
CN
China
Prior art keywords
rotating sleeve
sleeve
wrench head
bolt
motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN202122972973.XU
Other languages
Chinese (zh)
Inventor
孟建军
刘潇
李德仓
梁艺芳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lanzhou Jiaotong University
Original Assignee
Lanzhou Jiaotong University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lanzhou Jiaotong University filed Critical Lanzhou Jiaotong University
Priority to CN202122972973.XU priority Critical patent/CN216919861U/en
Application granted granted Critical
Publication of CN216919861U publication Critical patent/CN216919861U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)

Abstract

The utility model relates to a track bolt operating mechanism which mainly comprises a motor, a planetary reducer, a torque sensor, a bearing seat, a spline shaft, a spline sleeve, a wrench head rotating sleeve, an oil injection port, a positioning pin, a rubber sleeve, an annular rotating sleeve and a fixed handle; the mechanism is mainly used for screwing and unscrewing the bolt during operation of the track bolt, can detect the torque during operation of the bolt, can be filled with lubricating oil, is convenient and quick in operation process, simple in structure and low in price, can greatly reduce the labor intensity of workers, and improves the operation efficiency of the track bolt.

Description

一种轨道螺栓作业机构A track bolt operating mechanism

技术领域technical field

本实用新型涉及一种轨道螺栓作业机构,属于轨道维护螺栓作业工具领域。The utility model relates to a track bolt operation mechanism, which belongs to the field of track maintenance bolt operation tools.

背景技术Background technique

近年来,高速列车行业发展迅猛,一方面,国家对运输生产安全保障措施日益强调,另一方面,人民对于铁路安全性的呼声日益强烈,这就对于铁路设备及轨道的机械性能的要求越来越高。为实现这一目标,并保证列车运行生产的正常进行,必须时刻保持铁道线路的良好状态,这就需要按规定的计划对铁路线路,包括桥涵和隧道,进行定期的维修与保养。In recent years, the high-speed train industry has developed rapidly. On the one hand, the state has increasingly emphasized the safety measures for transportation and production. On the other hand, the people's voice for railway safety has become increasingly strong, which requires more and more railway equipment and the mechanical performance of the track. higher. In order to achieve this goal and ensure the normal operation and production of trains, the railway line must be kept in good condition at all times, which requires regular repair and maintenance of the railway line, including bridges, culverts and tunnels according to the prescribed plan.

当前铁路轨道保养主要为人工保养,由于铁路线路长,且均在野外,环境恶劣,劳动强度大,人工成本高,效率低,保养效果差的特点突出。At present, the maintenance of railway tracks is mainly manual maintenance. Due to the long railway lines, which are all in the wild, the environment is harsh, the labor intensity is high, the labor cost is high, the efficiency is low, and the maintenance effect is poor.

在铁路养护项目中,松紧螺栓是铁路工务部门的主要作业项目,主要任务为松紧扣件螺栓、接头螺栓和为螺栓涂油,占主要工作量的主要部分。当前轨道螺栓作业主要为人工作业,劳动强度大,作业效率低。因此,设计一种轨道螺栓作业机构显得尤为必要。In the railway maintenance project, the elastic bolt is the main operation item of the railway works department. The current track bolt operation is mainly manual operation, which is labor-intensive and low-efficiency. Therefore, it is particularly necessary to design a track bolt operating mechanism.

发明内容SUMMARY OF THE INVENTION

本发明的目的是要提供一种轨道螺栓作业机构,该机构主要用于轨道螺栓作业时螺栓的拧紧及旋松,且可检测螺栓作业时的扭矩,同时可加注润滑油,作业流程方便快捷,结构简单,价格低廉,可大大减轻人工劳动强度,提高轨道螺栓作业效率,降低动车组运维成本。The purpose of the present invention is to provide a track bolt operation mechanism, which is mainly used for tightening and loosening of bolts during track bolt operation, and can detect the torque during bolt operation, and can add lubricating oil at the same time, and the operation process is convenient and fast It has simple structure and low price, which can greatly reduce the labor intensity, improve the working efficiency of track bolts, and reduce the operation and maintenance cost of the EMU.

为了达到上述目的,本实用新型采用的技术方案为:In order to achieve the above purpose, the technical scheme adopted by the present utility model is:

一种轨道螺栓作业机构,可通过电机提供动力带动环形旋转套旋转从而进行螺栓拧紧或旋松作业,一方面,整个机构具有扭矩传感器,可实时检测并反馈控制整个机构的扭矩,防止轨道螺栓的过扭矩破坏,另一方面,环形旋转套上带有注油口,可在拧紧或旋松螺栓的同时加注润滑油。An orbital bolt operation mechanism, which can be powered by a motor to drive an annular rotating sleeve to rotate to perform bolt tightening or loosening operations. Over-torque damage, on the other hand, the annular rotating sleeve has oil filling ports, which can be filled with lubricating oil while tightening or loosening the bolts.

附图说明Description of drawings

图1为本实用新型最佳实施案例的结构示意图。Fig. 1 is the structural schematic diagram of the best implementation case of the utility model.

图中所示:1为注油口,2为固定把手,3为橡皮套,4为轴承座,5为轴承,6为扭矩传感器,7为行星减速机,8为电机,9为花键轴,10为花键套筒,11为定位销,12为环形旋转套,13为扳头旋转套。As shown in the figure: 1 is the oil filling port, 2 is the fixed handle, 3 is the rubber sleeve, 4 is the bearing seat, 5 is the bearing, 6 is the torque sensor, 7 is the planetary reducer, 8 is the motor, and 9 is the spline shaft. 10 is a spline sleeve, 11 is a positioning pin, 12 is an annular rotating sleeve, and 13 is a wrench head rotating sleeve.

具体实施方式Detailed ways

为了更好的理解本实用新型,下面结合附图和具体实施例对本实用新型作进一步描述。In order to better understand the present utility model, the present utility model will be further described below with reference to the accompanying drawings and specific embodiments.

本实用新型为一种轨道螺栓作业机构,主要包括电机8、行星减速机7、扭矩传感器6、轴承5、轴承座4、花键轴9、花键套筒10、扳头旋转套13、注油口1、定位销11、橡皮套3、环形旋转套12、固定把手2;其特征在于:所述的电机8、行星减速机7、扭矩传感器6位于整个机构的上部,电机8位于最顶端,将其电能转化为机械能,行星减速机2居中,用来改变电机8输出轴的转速及扭矩,扭矩传感器6位于下部,用来检测螺栓作业机构旋松及拧紧时的转速,扭矩传感器6的下部为轴承5和轴承座4,轴承5居中,跟随花键轴9同时旋转,轴承座4位于轴承5外环,用来支撑电机1、行星减速机2及扭矩传感器6的重量,并用来固定整机,轴承5正下方为花键轴9,花键轴9下部为花键套筒10,花键套筒10带动花键轴9和扳头旋转套13共同旋转使其具有相同的转速和扭矩,扳头旋转套13上带有环形旋转套12、固定把手2、注油口1、定位销11、橡皮套3,环形旋转套12和固定把手2焊接固定在一起,固定把手2与作业机相连,用于支撑整个机构,注油口1焊接于环形旋转套12上部,螺栓松紧的同时可加注润滑油,橡皮套3在其弹力的作用下使定位销11向轴线方向紧固,用于其周向固定和轴向固定。The utility model is an orbital bolt operation mechanism, which mainly includes a motor 8, a planetary reducer 7, a torque sensor 6, a bearing 5, a bearing seat 4, a spline shaft 9, a spline sleeve 10, a wrench head rotating sleeve 13, and oil injection. Port 1, positioning pin 11, rubber sleeve 3, annular rotating sleeve 12, fixed handle 2; it is characterized in that: the motor 8, the planetary reducer 7, and the torque sensor 6 are located at the upper part of the whole mechanism, and the motor 8 is located at the very top, Convert its electrical energy into mechanical energy, the planetary reducer 2 is centered, used to change the speed and torque of the output shaft of the motor 8, the torque sensor 6 is located at the bottom, used to detect the rotational speed of the bolt operating mechanism when loosening and tightening, the lower part of the torque sensor 6 For bearing 5 and bearing seat 4, bearing 5 is centered and rotates simultaneously with spline shaft 9. Bearing seat 4 is located on the outer ring of bearing 5, which is used to support the weight of motor 1, planetary reducer 2 and torque sensor 6, and is used to fix the whole The spline shaft 9 is directly below the bearing 5, and the spline sleeve 10 is located at the lower part of the spline shaft 9. The spline sleeve 10 drives the spline shaft 9 and the wrench head rotating sleeve 13 to rotate together so that they have the same rotational speed and torque. , the wrench head rotating sleeve 13 is provided with an annular rotating sleeve 12, a fixed handle 2, an oil filling port 1, a positioning pin 11, a rubber sleeve 3, the annular rotating sleeve 12 and the fixed handle 2 are welded and fixed together, and the fixed handle 2 is connected to the working machine , used to support the whole mechanism, the oil filling port 1 is welded to the upper part of the annular rotating sleeve 12, and the lubricating oil can be filled while the bolt is tightened. Circumferential fixation and axial fixation.

具体实施方式如下:The specific implementation is as follows:

工作时,整个机构由大型锂电池提供动力,经电机8吸收电能后转化为机械能,电机8输出轴经行星减速机7降低转速、增大扭矩后,带动轴承5旋转,扭矩传感器6用于实时检测并反馈控制整个机构的扭矩,防止轨道螺栓的过扭矩破坏,轴承座4用于支撑电机8、行星减速机7及扭矩传感器6的重量,轴承下部为花键轴9,用于传递扭矩,花键轴9与扳头旋转套13通过花键套筒10相连接使其具有相同的转速和扭矩,扳头旋转套13直接作用于轨道螺栓,进行其拧紧及旋松作业,且环形旋转套12上部带有注油口1,可在拧紧及旋松作业的同时加注润滑油。When working, the whole mechanism is powered by a large lithium battery, which is converted into mechanical energy after absorbing electrical energy by the motor 8. After the output shaft of the motor 8 reduces the speed and increases the torque through the planetary reducer 7, it drives the bearing 5 to rotate, and the torque sensor 6 is used for real-time. Detect and feedback control the torque of the whole mechanism to prevent the over-torque damage of the track bolts. The bearing seat 4 is used to support the weight of the motor 8, the planetary reducer 7 and the torque sensor 6. The lower part of the bearing is the spline shaft 9, which is used to transmit torque. The spline shaft 9 and the wrench head rotating sleeve 13 are connected by the spline sleeve 10 so that they have the same rotational speed and torque. The wrench head rotating sleeve 13 directly acts on the track bolt to perform its tightening and loosening operations, and the annular rotating sleeve 12 There is an oil filling port 1 on the upper part, which can be filled with lubricating oil while tightening and loosening.

上述实施例仅为本实用新型的较佳的实例而已,并非是对本实用新型实施方式的限定,对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动,这里无需也无法对所有的实施方式予以穷举,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的权利要求保护范围之内。The above-mentioned embodiments are only preferred examples of the present utility model, and are not intended to limit the implementation of the present utility model. For those of ordinary skill in the art, other variations in different forms can also be made on the basis of the above-mentioned descriptions. There is no need and can not be exhaustive for all embodiments here, any modification, equivalent replacement and improvement made within the spirit and principle of the present utility model should be included in the scope of protection of the claims of the present utility model. within.

Claims (3)

1.一种轨道螺栓作业机构,包括电机(8)、行星减速机(7)、扭矩传感器(6)、轴承(5)、轴承座(4)、花键轴(9)、花键套筒(10)、扳头旋转套(13)、注油口(1)、定位销(11)、橡皮套(3)、环形旋转套(12)、固定把手(2);所述机构的上部往下依次为电机(8)、行星减速机(7)、扭矩传感器(6),电机(8)用于将电能转化为机械能输出,行星减速机(7)用于降低电机(8)输出轴的转速、增大扭矩,扭矩传感器(6)安装于花键轴(9)上,用于实时检测螺栓作业时的扭矩大小;所述的花键轴(9)尾部安装有轴承(5)和轴承座(4),轴承(5)支持周向旋转,轴承座(4)用于承载电机(8)、行星减速机(7)、扭矩传感器(6)的自身重量,起固定支撑作用,且保持轴承(5)周向及轴向固定;所述的花键轴(9)与扳头旋转套(13)通过花键套筒(10)相连,用于传递扭矩,两者具有相同的转速;所述的注油口(1)、定位销(11)、固定把手(2)、环形旋转套(12)、橡皮套(3)位于扳头旋转套(13)上,扳头旋转套(13)用于轨道螺栓的拧紧及旋松,注油口(1)用于加注润滑油,定位销(11)用于扳头旋转套(13)的轴向及周向定位,橡皮套(3)用于使定位销(11)在弹力作用下向轴心方向紧钉,固定把手(2)与环形旋转套(12)焊接后与作业机机架相连,用于支撑扳头旋转套(13)。1. An orbital bolt operating mechanism, comprising a motor (8), a planetary reducer (7), a torque sensor (6), a bearing (5), a bearing seat (4), a spline shaft (9), and a spline sleeve (10), wrench head rotating sleeve (13), oil filling port (1), positioning pin (11), rubber sleeve (3), annular rotating sleeve (12), fixed handle (2); the upper part of the mechanism is downward The order is the motor (8), the planetary reducer (7), and the torque sensor (6). The motor (8) is used to convert electrical energy into mechanical energy for output, and the planetary reducer (7) is used to reduce the speed of the output shaft of the motor (8). , increase the torque, the torque sensor (6) is installed on the spline shaft (9), which is used for real-time detection of the torque during the bolt operation; the rear of the spline shaft (9) is equipped with a bearing (5) and a bearing seat (4), the bearing (5) supports circumferential rotation, and the bearing seat (4) is used to carry the own weight of the motor (8), the planetary reducer (7), and the torque sensor (6), which acts as a fixed support and maintains the bearing. (5) Circumferential and axial fixation; the spline shaft (9) and the wrench head rotating sleeve (13) are connected through the spline sleeve (10) for transmitting torque, and the two have the same rotational speed; The oil filling port (1), locating pin (11), fixed handle (2), annular rotating sleeve (12), and rubber sleeve (3) are located on the wrench head rotating sleeve (13), and the wrench head rotating sleeve (13) is used for For the tightening and loosening of the track bolts, the oil filling port (1) is used for filling lubricating oil, the positioning pin (11) is used for the axial and circumferential positioning of the wrench head rotating sleeve (13), and the rubber sleeve (3) is used for The positioning pin (11) is fastened to the axial direction under the action of elastic force, and the fixed handle (2) is welded with the annular rotating sleeve (12) and connected to the working machine frame to support the wrench head rotating sleeve (13). 2.根据权利要求1所述的一种轨道螺栓作业机构,其特征在于:所述的环形旋转套(12)具有注油口(1),可在螺栓拧紧及旋松的过程中同时加注润滑油。2. An orbital bolt operation mechanism according to claim 1, characterized in that: the annular rotating sleeve (12) has an oil filling port (1), which can be lubricated at the same time during the bolt tightening and loosening process Oil. 3.根据权利要求1所述的一种轨道螺栓作业机构,其特征在于:所述的环形旋转套(12)可在扳头旋转套(13)上周向旋转,固定把手(2)与环形旋转套(12)焊接后与作业机机架相连,对扳头旋转套(13)起支撑作用。3. An orbital bolt operating mechanism according to claim 1, characterized in that: the annular rotating sleeve (12) can be rotated in the upper direction of the wrench head rotating sleeve (13), and the fixed handle (2) is connected to the annular rotating sleeve (13). The rotating sleeve (12) is connected to the working machine frame after welding, and supports the wrench head rotating sleeve (13).
CN202122972973.XU 2021-11-30 2021-11-30 Track bolt operation mechanism Expired - Fee Related CN216919861U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122972973.XU CN216919861U (en) 2021-11-30 2021-11-30 Track bolt operation mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122972973.XU CN216919861U (en) 2021-11-30 2021-11-30 Track bolt operation mechanism

Publications (1)

Publication Number Publication Date
CN216919861U true CN216919861U (en) 2022-07-08

Family

ID=82250802

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122972973.XU Expired - Fee Related CN216919861U (en) 2021-11-30 2021-11-30 Track bolt operation mechanism

Country Status (1)

Country Link
CN (1) CN216919861U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119304582A (en) * 2024-12-13 2025-01-14 泉州通维科技有限责任公司 An automatic conveying, tightening and assembling machine for flare support

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119304582A (en) * 2024-12-13 2025-01-14 泉州通维科技有限责任公司 An automatic conveying, tightening and assembling machine for flare support

Similar Documents

Publication Publication Date Title
CN216919861U (en) Track bolt operation mechanism
CN104775754B (en) A kind of pole disc type drifter with booms
CN203008775U (en) Power head of rotary drilling rig
CN103410435A (en) High-speed electric drive top driver used for deep hole coring
WO2016058373A1 (en) Energy supply method and device for monitoring wireless sensor node of roller
CN203758735U (en) Reliability test bench for swing type transmission system assembly of high-speed motor train unit
CN200975942Y (en) Rotary test device for rotary control head
CN201455880U (en) Nut locking device for airborne roofbolter
CN103742133B (en) Pick Chain conveyer slicing portion of drum shearer
CN107588950A (en) Hydraulic pressure encourages six-degree of freedom vibration earthing or grounding means testing stand
CN112012092A (en) A device for connecting the tip boat of a shore boat to the lateral bottom of the ark
CN207434401U (en) The engine truck turntable of manual and electric dual-purpose
CN201857974U (en) Transmission structure for square flange of cutting mechanism of cantilever type development machine
CN204200081U (en) It is a kind of that nutation type is semi-automatic changes bar hydraulic rock drilling machine
CN210790755U (en) A vertical lithium battery wrench
CN201786246U (en) Independent driving rotary table apparatus for petroleum drilling machine
CN217255906U (en) A kind of track bolt working machine wrench head spline sleeve and fixing device
CN202579946U (en) Vertical mill gear case
CN204493088U (en) For the middle system of connections of generator and gear-box
CN204004031U (en) A kind of for improving the connection set of dry method ball mill propeller boss connection reliability
CN207047616U (en) A kind of railway tamping pickaxe
CN202245931U (en) Lifting mechanism
CN214301034U (en) Tamping pickaxe
CN214218018U (en) Jacking device for maintaining high-power generator of vehicle
CN206317705U (en) Subway train battery traction system in a kind of section

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20220708