CN216911605U - Scar flattening jig and scar flattening equipment - Google Patents
Scar flattening jig and scar flattening equipment Download PDFInfo
- Publication number
- CN216911605U CN216911605U CN202220040954.5U CN202220040954U CN216911605U CN 216911605 U CN216911605 U CN 216911605U CN 202220040954 U CN202220040954 U CN 202220040954U CN 216911605 U CN216911605 U CN 216911605U
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- Prior art keywords
- scar
- groove
- punch
- flattening
- product
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- 231100000241 scar Toxicity 0.000 title claims abstract description 72
- 238000003825 pressing Methods 0.000 claims abstract description 26
- 238000003466 welding Methods 0.000 claims abstract description 17
- 238000005476 soldering Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000005498 polishing Methods 0.000 abstract description 4
- 238000004080 punching Methods 0.000 abstract 3
- 239000000047 product Substances 0.000 description 42
- 230000037390 scarring Effects 0.000 description 10
- 239000011265 semifinished product Substances 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 235000013405 beer Nutrition 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036573 scar formation Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Automatic Assembly (AREA)
Abstract
The utility model discloses a crater flattening jig and crater flattening equipment, which comprise an upper punching head, a crater flattening punch and a product fixing seat, wherein the upper punching head is arranged on the upper punching head; the product fixing seat is provided with a bearing groove matched with a product and an accommodating groove matched with the scar pressing punch, and the bearing groove is communicated with the accommodating groove; the scar pressing punch is embedded in the accommodating groove, the upper surface of the scar pressing punch protrudes out of the bottom of the bearing groove, and a scar pressing protrusion which is matched with the size of a product welding area is arranged on the upper surface of the scar pressing punch; the upper punch head is arranged above the scar punch and is controlled by external equipment to press the scar punch downwards or relatively the scar punch is far away, so that the scar can be flattened directly through the scar flattening jig without manual polishing, the labor cost is reduced, the operation is quick and efficient, and the production efficiency is greatly improved.
Description
Technical Field
The utility model relates to the technical field of welding, in particular to a crater flattening jig and crater flattening equipment.
Background
At present, many products need to be welded when being processed, for example, a battery of a new energy automobile leads out a conducting bar, the conducting bar is formed by welding an aluminum semi-finished product and a copper semi-finished product, a crater which overflows a welding flux is usually left after the products are welded, and because the crater which overflows influences not only the appearance but also the subsequent process processing, the crater of the products needs to be flattened or ground.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide a crater flattening jig and crater flattening equipment, and aims to solve the technical problems of high labor cost and low efficiency of existing crater removing.
Based on the purpose, the utility model provides a scar flattening jig which comprises an upper punch head, a scar punch head and a product fixing seat;
the product fixing seat is provided with a bearing groove matched with a product and an accommodating groove matched with the scar pressing punch, and the bearing groove is communicated with the accommodating groove;
the scar pressing punch is embedded in the accommodating groove, the upper surface of the scar pressing punch protrudes out of the bottom of the bearing groove, and scar pressing protrusions which are matched with the size of a product welding area are arranged on the upper surface of the scar pressing punch;
the upper punch head is arranged above the scar punch head and is controlled by external equipment to press down the scar punch head or to be far away from the scar punch head.
Further, the embossing bulge comprises a plurality of small bulges, and the small bulges surround the outline of the shape of the welding area of the product.
Further, the product fixing seat is fixed on the jig fixing seat.
Furthermore, a limiting block extends from the product fixing seat to the direction of the accommodating groove, and when the scar pressing punch is embedded into the accommodating groove, the limiting block contacts with the upper surface of the scar pressing punch so as to limit the scar pressing punch.
Furthermore, a conduction groove is formed in the bearing groove and comprises a side wall groove and a bottom groove communicated with the side wall groove, the bottom groove is formed in the bottom of the bearing groove, the side wall groove is formed in the side wall of the bearing groove, and the side wall groove is located at a position corresponding to the bottom groove.
The utility model also provides a crater flattening device comprising the crater flattening jig, which comprises a base and a moving structure;
the product fixing seat is fixedly arranged on the base, and the upper punch head is arranged on the moving structure and is controlled by the handle of the moving structure to move up and down.
According to the scar flattening jig provided by the utility model, the upper punch head and the scar punch head arranged on the product fixing seat are arranged, and the scar bulge is arranged on the scar punch head, so that the upper punch head moves towards the product during working, contacts with the product and presses downwards, the scar bulge extrudes the scar overflowing from the product, and flattening or pressing the scar into the product is performed, so that the scar can be flattened directly through the scar flattening jig, manual polishing is not needed, the labor cost is reduced, the efficiency is high, and the production efficiency is greatly improved.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of a scar pressing jig according to the present invention;
fig. 2 is an exploded view of an embodiment of the crater flattening fixture according to the present invention.
The implementation, functional features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the described embodiments are merely a few embodiments of the utility model, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
Referring to fig. 1-2, the scar flattening jig provided by the utility model is used for flattening a scar with overflowing solder, and specifically comprises an upper punch 200, a scar punch 300 and a product fixing seat 400; wherein, the product fixing seat 400 is provided with a bearing groove 410 adapted to the product 100 and an accommodating groove 420 adapted to the scar pressing punch 300, and the bearing groove 410 is communicated with the accommodating groove 420; in this embodiment, the product 100 is formed by welding a square aluminum semi-finished product and an S-shaped copper semi-finished product, the welding area of the two semi-finished products is a square area, the carrying groove 410 is square, one corner end of the carrying groove is overlapped and communicated with the receiving groove 420, when the product 100 is placed in the carrying groove 410, the square aluminum semi-finished product is embedded in the carrying groove 410, and the welding area is exactly located at the position where the carrying groove 410 is overlapped and communicated with the receiving groove 420.
The scarring punch 300 is embedded in the accommodating groove 420, and an upper surface of the scarring punch 300 protrudes out of the bottom of the bearing groove 410, that is, when the product 100 is placed in the bearing groove 410, and is placed on the scarring punch 300 and contacts the scarring punch 300, the upper surface of the scarring punch 300 is provided with a scarring protrusion 310 which is adapted to the size of the welding area of the product 100, and when the product 100 is placed therein, the overflowing crater of the product 100 contacts the scarring protrusion 310. The upper punch 200 is provided above the scarfing punch 300 and is controlled by an external device to press down on the scarfing punch 300 or to move away from the scarfing punch 300. When the automatic welding and flattening device works, the external equipment drives the upper punch 200 to move towards the product 100, and the upper punch is contacted with and pressed down, so that the scar bulge 310 extrudes a scar overflowing from the product 100, the scar is flattened or pressed into the product 100, the scar can be flattened directly through the scar flattening jig, manual polishing is not needed, labor cost is reduced, rapidness and high efficiency are achieved, and production efficiency is greatly improved.
The above-mentioned external equipment can be automatic moving mechanism, for example by the module of motor control lower upper berth movement, the module includes the slide of vertical setting, locates the slider on the slide and control slider gliding motor from top to bottom, the slider extends down, goes up the ram 200 and sets up in smooth fast, is driven by the slider and reciprocates, and the product 100 is pushed down in the contact or upwards keeps away from to product 100. The external device may be a mechanism for controlling the up-and-down movement of the upper punch 200 by an air cylinder, or may be a press machine, and the mechanism may be provided in the press machine. The present invention is not limited to an external device as long as it can control the upper punch 200 to move up and down.
In one embodiment, the indentation 310 comprises a plurality of small protrusions that form the outline of the welding area of the product 100, for example, when the welding area is rectangular, the small protrusions form a rectangular frame, so that the small protrusions form the welding area, and the small protrusions can press the overflowing crater into the product 100 or flatten the crater, thereby achieving the purpose of flattening and not pressing the crater or pressing the crater. In another embodiment, the above-mentioned scar formation protrusion 310 may also be configured to be a small protrusion in a square shape, a circular shape, etc. according to the welding area, and the shape of the small protrusion is not limited herein as long as the shape of the welding area is enclosed.
In one embodiment, for convenience of installation, the scar pressing jig further includes a jig fixing seat 500, a groove 510 is formed in the jig fixing seat 500, the lower end of the scar pressing punch 300 is embedded in the groove 510 and fixed in the groove 510 through a fixing nail, the product fixing seat 400 is fixed on the jig fixing seat 500, and a mounting hole is formed in the jig fixing seat 500 and installed on an external device through the mounting hole.
In one embodiment, the product fixing base 400 extends to form a limiting block 430 toward the receiving groove 420, and when the scarring punch 300 is inserted into the receiving groove 420, the limiting block 430 contacts an upper surface of the scarring punch 300 to limit the scarring punch 300. Further, the position of the limiting block 430 contacting the scar punch 300 near the edge can achieve the limiting while avoiding affecting the upper punch 200 to press down the product 100.
In one embodiment, the carrying groove 410 is provided with a guiding groove, the guiding groove includes a side wall groove 442 and a bottom groove 441 communicated with the side wall groove 442, the bottom groove 441 is disposed at the bottom of the carrying groove 410, the side wall groove 442 is disposed at the side wall of the carrying groove 410, so that the carrying groove 410 is communicated with the outside, the side wall groove 442 is located at a position corresponding to the bottom groove 441, for example, the bottom groove 441 is disposed in a "door" shape, and the bottom groove 441 at both ends of the "door" shape is communicated with the side wall groove 442, in operation, the product 100 is placed above the bottom groove 441 and located in the carrying groove 410, so that when the product 100 needs to be taken out from the carrying groove 410, the product 100 is directly taken out from the lower end of the bottom groove 441, which contacts the product 100 by passing through the side wall groove 442, which not only saves materials but also facilitates taking.
The utility model also comprises a crater flattening device comprising the crater flattening jig, which comprises a base and a moving structure, wherein the moving structure can be the automatic moving mechanism or a hand beer machine, the product fixing seat 400 or the jig fixing seat 500 is fixedly arranged on the base, and the upper punch head 200 is arranged on the moving structure and is controlled by a handle of the moving structure to move up and down.
The scar flattening jig and the scar flattening equipment can realize full-automatic or semi-automatic production, not only can save production period and reduce labor cost, but also shorten the scar period by more than 30S/PCS compared with the original 100 scar periods of pure manual polishing products, greatly reduce production cost and improve the quality and production efficiency of the products 100.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (6)
1. A crater flattening jig is characterized by comprising an upper punch head, a crater punch and a product fixing seat;
The product fixing seat is provided with a bearing groove matched with a product and an accommodating groove matched with the scar pressing punch, and the bearing groove is communicated with the accommodating groove;
the scar pressing punch is embedded in the accommodating groove, the upper surface of the scar pressing punch protrudes out of the bottom of the bearing groove, and scar pressing protrusions which are matched with the size of a product welding area are arranged on the upper surface of the scar pressing punch;
the upper punch head is arranged above the scar punch head and is controlled by external equipment to press down the scar punch head or to be far away from the scar punch head.
2. The scar flattening jig according to claim 1, characterized in that the scar embossments include a plurality of small embossments that enclose to form a contour of the shape of the product soldering area.
3. The scar flattening jig according to claim 1, further comprising a jig fixing seat, wherein a groove is formed in the jig fixing seat, the lower end of the scar pressing punch is embedded in the groove, and the product fixing seat is fixed to the jig fixing seat.
4. The scar flattening jig according to claim 1, wherein a limiting block extends from the product fixing base in a direction toward the receiving groove, and when the scar punch is embedded into the receiving groove, the limiting block contacts an upper surface of the scar punch to limit the scar punch.
5. The scar flattening jig according to claim 1, characterized in that the bearing groove is provided with a conduction groove, the conduction groove includes a side wall groove and a bottom groove communicated with the side wall groove, the bottom groove is provided at the bottom of the bearing groove, and the side wall groove is provided at the side wall of the bearing groove and is located at a position corresponding to the bottom groove.
6. A scar flattening device comprising a scar flattening fixture according to any one of claims 1 to 5, including a base and a moving structure;
the product fixing seat is fixedly arranged on the base, and the upper punch head is arranged on the moving structure and is controlled by the handle of the moving structure to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220040954.5U CN216911605U (en) | 2022-01-06 | 2022-01-06 | Scar flattening jig and scar flattening equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220040954.5U CN216911605U (en) | 2022-01-06 | 2022-01-06 | Scar flattening jig and scar flattening equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216911605U true CN216911605U (en) | 2022-07-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220040954.5U Active CN216911605U (en) | 2022-01-06 | 2022-01-06 | Scar flattening jig and scar flattening equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216911605U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505372A (en) * | 2022-01-06 | 2022-05-17 | 深圳市腾鑫精密电子芯材科技有限公司 | Scar flattening jig and scar flattening equipment |
-
2022
- 2022-01-06 CN CN202220040954.5U patent/CN216911605U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505372A (en) * | 2022-01-06 | 2022-05-17 | 深圳市腾鑫精密电子芯材科技有限公司 | Scar flattening jig and scar flattening equipment |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |