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CN216791228U - High-precision laser sensor - Google Patents

High-precision laser sensor Download PDF

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Publication number
CN216791228U
CN216791228U CN202220334845.4U CN202220334845U CN216791228U CN 216791228 U CN216791228 U CN 216791228U CN 202220334845 U CN202220334845 U CN 202220334845U CN 216791228 U CN216791228 U CN 216791228U
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protection plate
plate
sensor
laser
inner frame
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刘金龙
韩雪
张之光
王婷婷
吴迪
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Jiangsu Juncheng Industrial Intelligent Technology Co ltd
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Jiangsu Ocean University
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Abstract

The utility model discloses a high-precision laser sensor, which comprises a sensor shell and an inner frame, wherein one side of the sensor shell is connected with a first protection plate, the other side of the sensor shell is connected with a second protection plate, one ends of the first protection plate and the second protection plate are respectively provided with a reflector, the top and the bottom of the sensor shell are respectively provided with a spring button limiting hole, a plurality of heat-radiating aluminum plates are arranged on the first protection plate and the second protection plate, both ends of the first protection plate and the second protection plate are respectively provided with a threaded column, the threaded columns are provided with threaded holes, the laser sensor has long service life, large hardness and good heat-radiating effect, and high precision, can quickly receive reflected light, improves the measurement precision, does not need to disassemble the whole shell when the laser sensor is replaced, and only needs to replace an electronic element in the laser sensor, the dismouting is simple and convenient, and the flexibility is strong, makes things convenient for people to operate and use.

Description

一种高精度的激光传感器A high-precision laser sensor

技术领域technical field

本实用新型涉及激光传感器领域,具体为一种高精度的激光传感器。The utility model relates to the field of laser sensors, in particular to a high-precision laser sensor.

背景技术Background technique

激光传感器:利用激光技术进行测量的传感器。它由激光器、激光检测器和测量电路组成。激光传感器是新型测量仪表,它的优点是能实现无接触远距离测量,速度快,精度高,量程大,抗光、电干扰能力强等,激光传感器工作时,先由激光发射二极管对准目标发射激光脉冲。经目标反射后激光向各方向散射。部分散射光返回到传感器接收器,被光学系统接收后成像到雪崩光电二极管上。雪崩光电二极管是一种内部具有放大功能的光学传感器,因此它能检测极其微弱的光信号,并将其转化为相应的电信号;激光传感器应用十分广泛,但是现有的激光传感器功能比较单一,使用寿命短,长时间使用会出现破损的现象,造成传感器停止工作,而且现有的激光传感器精度不高,对反射回来的光线接收比较弱,影响测量精度,现有的激光传感器需要更换的时候,需要将整个激光传感器进行更换,成本高,拆装效率低,不方便人们操作使用,为此提供了一种高精度的激光传感器。Laser Sensors: Sensors that utilize laser technology for measurement. It consists of a laser, a laser detector and a measuring circuit. Laser sensor is a new type of measuring instrument. Its advantages are that it can realize non-contact long-distance measurement, fast speed, high precision, large range, strong anti-light and electrical interference ability, etc. When the laser sensor is working, the laser emitting diode is first aimed at the target. emit laser pulses. After being reflected by the target, the laser light is scattered in all directions. Part of the scattered light returns to the sensor receiver, where it is picked up by the optical system and imaged onto the avalanche photodiode. Avalanche photodiode is an optical sensor with an internal amplification function, so it can detect extremely weak light signals and convert them into corresponding electrical signals; laser sensors are widely used, but the existing laser sensors have relatively simple functions. The service life is short, and the sensor will be damaged after long-term use, causing the sensor to stop working. Moreover, the existing laser sensor has low accuracy and weak reception of reflected light, which affects the measurement accuracy. When the existing laser sensor needs to be replaced , the entire laser sensor needs to be replaced, the cost is high, the disassembly and assembly efficiency is low, and it is inconvenient for people to operate and use, so a high-precision laser sensor is provided.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的是针对现有技术的缺陷,提供一种高精度的激光传感器,以解决上述背景技术提出的问题。The purpose of the present invention is to provide a high-precision laser sensor in view of the defects of the prior art, so as to solve the problems raised by the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:一种高精度的激光传感器,包括传感器外壳和内架,所述传感器外壳的一侧连接有第一防护板,所述传感器外壳的另一侧连接有第二防护板,所述第一防护板和第二防护板的一端均安装有反光镜,所述传感器外壳的顶部和底部均设有弹簧按钮限位孔,所述第一防护板和第二防护板上安装有若干个散热铝板,所述第一防护板和第二防护板的两端均安装有螺纹柱,所述螺纹柱上设有螺纹孔,所述传感器外壳的一端设有第一物镜孔,所述第一物镜孔的底部设有第二物镜孔,所述传感器外壳的内部设有内架,所述内架的内部安装有控制主板,所述内架的一端安装有密封板,所述密封板上连接有电源线,所述电源线的一端连接有连接头,所述内架的另一端安装有激光发射物镜,所述激光发射物镜的底部安装有激光接收物镜。In order to achieve the above purpose, the present invention provides the following technical solutions: a high-precision laser sensor, comprising a sensor shell and an inner frame, one side of the sensor shell is connected with a first protective plate, and the other side of the sensor shell is connected A second protective plate is connected, one end of the first protective plate and the second protective plate are equipped with a reflector, the top and bottom of the sensor shell are provided with spring button limit holes, the first protective plate and Several heat-dissipating aluminum plates are installed on the second protective plate, threaded posts are installed on both ends of the first protective plate and the second protective plate, the threaded posts are provided with threaded holes, and one end of the sensor housing is provided with The first objective lens hole, the bottom of the first objective lens hole is provided with a second objective lens hole, the interior of the sensor housing is provided with an inner frame, the interior of the inner frame is installed with a control motherboard, and one end of the inner frame is installed with a The sealing plate is connected with a power cord, one end of the power cord is connected with a connector, the other end of the inner frame is mounted with a laser emitting objective lens, and the bottom of the laser emitting objective lens is mounted with a laser receiving objective lens.

作为本实用新型的一种优选技术方案,所述第一防护板和第二防护板分别焊接在传感器外壳的侧面上,所述散热铝板焊接在第一防护板和第二防护板上,所述螺纹柱焊接在第一防护板和第二防护板的两端上,所述螺纹柱的顶部设有沉孔。As a preferred technical solution of the present invention, the first protective plate and the second protective plate are respectively welded on the side surface of the sensor housing, and the heat dissipation aluminum plate is welded on the first protective plate and the second protective plate. The threaded column is welded on both ends of the first protective plate and the second protective plate, and the top of the threaded column is provided with a counterbore.

作为本实用新型的一种优选技术方案,所述反光镜通过玻璃胶粘接在第一防护板和第二防护板的一端上,所述密封板焊接在内架的一端上。As a preferred technical solution of the present invention, the reflector is bonded to one end of the first protective plate and the second protective plate through glass glue, and the sealing plate is welded to one end of the inner frame.

作为本实用新型的一种优选技术方案,所述弹簧按钮通过螺栓安装在内架的顶部和底部上,所述密封板通过螺丝固定在内架的一端上,所述连接头通过电源线与控制主板相连,所述控制主板与激光发射物镜内的发射元件和激光接收物镜内的接收元件电性连接。As a preferred technical solution of the present invention, the spring button is installed on the top and bottom of the inner frame by bolts, the sealing plate is fixed on one end of the inner frame by screws, and the connector is connected to the control unit through the power cord. The main board is connected, and the control main board is electrically connected with the emitting element in the laser emitting objective lens and the receiving element in the laser receiving objective lens.

作为本实用新型的一种优选技术方案,所述内架与传感器外壳通过弹簧按钮和弹簧按钮限位孔固定相连。As a preferred technical solution of the present invention, the inner frame is fixedly connected to the sensor housing through a spring button and a limit hole of the spring button.

作为本实用新型的一种优选技术方案,所述密封板通过密封垫与传感器外壳的一端密封相连。As a preferred technical solution of the present invention, the sealing plate is sealed and connected to one end of the sensor housing through a sealing gasket.

本实用新型的有益效果是:该激光传感器使用寿命长,整个外壳的硬度大,散热效果好,而且整个激光传感器精度高,能将反射回来的光进行快速接收,提高测量精度,该激光传感器更换的时候无需拆卸整个外壳,只需要将激光传感器内部的电子元件进行更换即可,拆装简单方便,灵活性强,方便人们操作使用。The beneficial effects of the utility model are: the laser sensor has a long service life, the hardness of the entire shell is large, the heat dissipation effect is good, and the precision of the entire laser sensor is high, the reflected light can be quickly received, and the measurement accuracy is improved, and the laser sensor is replaced. There is no need to disassemble the entire shell when the laser sensor is used, only the electronic components inside the laser sensor can be replaced, the disassembly and assembly are simple and convenient, the flexibility is strong, and it is convenient for people to operate and use.

附图说明Description of drawings

图1为本实用新型的拆解结构示意图;Fig. 1 is the dismantling structure schematic diagram of the present utility model;

图2为本实用新型组装的结构示意图。FIG. 2 is a schematic view of the assembled structure of the utility model.

图中:传感器外壳1、内架2、第一防护板3、第二防护板4、散热铝板5、螺纹柱6、螺纹孔7、第一物镜孔8、第二物镜孔9、反光镜10、弹簧按钮限位孔11、控制主板12、弹簧按钮13、激光发射物镜14、激光接收物镜15、电源线16、连接头17、密封板18。In the figure: sensor shell 1, inner frame 2, first protective plate 3, second protective plate 4, heat dissipation aluminum plate 5, threaded post 6, threaded hole 7, first objective lens hole 8, second objective lens hole 9, reflector 10 , spring button limit hole 11 , control main board 12 , spring button 13 , laser emission objective lens 14 , laser receiving objective lens 15 , power cord 16 , connector 17 , sealing plate 18 .

具体实施方式Detailed ways

下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易被本领域人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be more clearly defined.

实施例:请参阅图1-2,本实用新型提供一种技术方案:一种高精度的激光传感器,包括传感器外壳1和内架2,传感器外壳1的一侧连接有第一防护板3,传感器外壳1的另一侧连接有第二防护板4,第一防护板3和第二防护板4的一端均安装有反光镜10,传感器外壳1的顶部和底部均设有弹簧按钮限位孔11,第一防护板3和第二防护板4上安装有若干个散热铝板5,第一防护板3和第二防护板4的两端均安装有螺纹柱6,螺纹柱6上设有螺纹孔7,传感器外壳1的一端设有第一物镜孔8,第一物镜孔8的底部设有第二物镜孔9,传感器外壳1的内部设有内架2,内架2的内部安装有控制主板12,内架2的一端安装有密封板18,密封板18上连接有电源线16,电源线16的一端连接有连接头17,内架2的另一端安装有激光发射物镜14,激光发射物镜14的底部安装有激光接收物镜15。Embodiment: Please refer to Figure 1-2, the present utility model provides a technical solution: a high-precision laser sensor, comprising a sensor housing 1 and an inner frame 2, one side of the sensor housing 1 is connected with a first protective plate 3, The other side of the sensor housing 1 is connected with a second protective plate 4, one end of the first protective plate 3 and the second protective plate 4 are both mounted with a reflector 10, and the top and bottom of the sensor housing 1 are provided with spring button limit holes 11. Several heat-dissipating aluminum plates 5 are installed on the first protective plate 3 and the second protective plate 4. Both ends of the first protective plate 3 and the second protective plate 4 are equipped with threaded posts 6, and the threaded posts 6 are provided with threads. Hole 7, one end of the sensor housing 1 is provided with a first objective lens hole 8, the bottom of the first objective lens hole 8 is provided with a second objective lens hole 9, the interior of the sensor housing 1 is provided with an inner frame 2, and the interior of the inner frame 2 is provided with a control The main board 12, one end of the inner frame 2 is installed with a sealing plate 18, the sealing plate 18 is connected with a power cord 16, one end of the power cord 16 is connected with a connector 17, the other end of the inner frame 2 is installed with a laser emission objective lens 14, the laser emission A laser receiving objective lens 15 is mounted on the bottom of the objective lens 14 .

第一防护板3和第二防护板4分别焊接在传感器外壳1的侧面上,散热铝板5焊接在第一防护板3和第二防护板4上,螺纹柱6焊接在第一防护板3和第二防护板4的两端上,螺纹柱6的顶部设有沉孔。The first protective plate 3 and the second protective plate 4 are respectively welded on the side of the sensor housing 1, the heat dissipation aluminum plate 5 is welded on the first protective plate 3 and the second protective plate 4, and the threaded column 6 is welded on the first protective plate 3 and the second protective plate 4. On both ends of the second protective plate 4 , the top of the threaded column 6 is provided with countersunk holes.

反光镜10通过玻璃胶粘接在第一防护板3和第二防护板4的一端上,密封板18焊接在内架2的一端上,利用第一防护板3和第二防护板4提高整体的硬度,也增加了散热效果,利用反光镜10可以对光进行聚集,方便接收元件快速接收。The reflector 10 is bonded on one end of the first protective plate 3 and the second protective plate 4 through glass glue, and the sealing plate 18 is welded on one end of the inner frame 2, and the first protective plate 3 and the second protective plate 4 are used to improve the overall performance. The hardness also increases the heat dissipation effect, and the reflector 10 can be used to gather the light, which is convenient for the receiving element to receive quickly.

弹簧按钮13通过螺栓安装在内架2的顶部和底部上,密封板18通过螺丝固定在内架2的一端上,连接头17通过电源线16与控制主板12相连,控制主板12与激光发射物镜14内的发射元件和激光接收物镜15内的接收元件电性连接。The spring button 13 is installed on the top and bottom of the inner frame 2 by bolts, the sealing plate 18 is fixed on one end of the inner frame 2 by screws, the connector 17 is connected with the control main board 12 through the power cord 16, and the control main board 12 is connected with the laser emission objective lens The transmitting element in 14 is electrically connected with the receiving element in the laser receiving objective lens 15 .

内架2与传感器外壳1通过弹簧按钮13和弹簧按钮限位孔11固定相连,拆装简单方便。The inner frame 2 is fixedly connected with the sensor housing 1 through the spring button 13 and the spring button limit hole 11 , and the disassembly and assembly are simple and convenient.

密封板18通过密封垫与传感器外壳1的一端密封相连,提高密封性。The sealing plate 18 is sealedly connected to one end of the sensor housing 1 through a sealing gasket, so as to improve the sealing performance.

工作原理:一种高精度的激光传感器,包括传感器外壳1和内架2,使用的时候,通过螺栓穿过螺纹柱6将整个传感器外壳1固定在合适的位置上,然后再将内架2插入到传感器外壳1内部,让内架2顶部和底部的弹簧按钮13卡在弹簧按钮限位孔11上,让密封板18上的密封垫挤压传感器外壳1的一端上,从而让传感器外壳1和内架2融合在一起,然后工作的时候,激光发射物镜14内的发射元件发射激光到物体上,物体上反射的光会到激光接收物镜15两侧的反光镜10,利用反光镜10对反射回来的弱光进行聚集,从而提高激光接收物镜15内部的接收元件的接收速度和灵敏度,提高测量精度,需要更换的时候,直接按压弹簧按钮13将内架2从传感器外壳1内拔出,然后更换上新的即可,在传感器工作的时候,还能通过散热铝板5对控制主板12上的电子元件进行散热,从而提高传感器的使用寿命,而且还具有保护的作用,整体硬度大,具有防撞击的性能。Working principle: a high-precision laser sensor, including a sensor shell 1 and an inner frame 2. When in use, the entire sensor shell 1 is fixed in a proper position by bolts through the threaded column 6, and then the inner frame 2 is inserted. Go to the inside of the sensor housing 1, let the spring buttons 13 on the top and bottom of the inner frame 2 be stuck on the spring button limit holes 11, and let the gasket on the sealing plate 18 press one end of the sensor housing 1, so that the sensor housing 1 and the The inner frame 2 is fused together, and then when working, the emitting element in the laser emitting objective lens 14 emits laser light to the object, and the light reflected on the object will reach the mirrors 10 on both sides of the laser receiving objective lens 15, and the mirror 10 is used to reflect The returned weak light is concentrated, thereby improving the receiving speed and sensitivity of the receiving element inside the laser receiving objective 15, and improving the measurement accuracy. When it needs to be replaced, directly press the spring button 13 to pull out the inner frame 2 from the sensor housing 1, and then Just replace it with a new one. When the sensor is working, the electronic components on the control motherboard 12 can also be dissipated through the heat dissipation aluminum plate 5, so as to improve the service life of the sensor, and it also has the function of protection. impact performance.

该激光传感器使用寿命长,整个外壳的硬度大,散热效果好,而且整个激光传感器精度高,能将反射回来的光进行快速接收,提高测量精度,该激光传感器更换的时候无需拆卸整个外壳,只需要将激光传感器内部的电子元件进行更换即可,拆装简单方便,灵活性强,方便人们操作使用。The laser sensor has a long service life, high hardness of the entire shell, good heat dissipation effect, and high precision of the entire laser sensor, which can quickly receive the reflected light and improve the measurement accuracy. It is only necessary to replace the electronic components inside the laser sensor, the disassembly and assembly are simple and convenient, the flexibility is strong, and it is convenient for people to operate and use.

上实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。The above examples only represent several embodiments of the present utility model, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the utility model patent. It should be pointed out that for those of ordinary skill in the art, some modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims (6)

1. A high-precision laser sensor comprises a sensor shell (1) and an inner frame (2), and is characterized in that: one side of the sensor shell (1) is connected with a first protection plate (3), the other side of the sensor shell (1) is connected with a second protection plate (4), reflectors (10) are installed at one ends of the first protection plate (3) and the second protection plate (4), spring button limiting holes (11) are arranged at the top and the bottom of the sensor shell (1), a plurality of heat dissipation aluminum plates (5) are installed on the first protection plate (3) and the second protection plate (4), threaded columns (6) are installed at two ends of the first protection plate (3) and the second protection plate (4), threaded holes (7) are formed in the threaded columns (6), a first objective hole (8) is formed in one end of the sensor shell (1), a second objective hole (9) is formed in the bottom of the first objective hole (8), an inner frame (2) is arranged in the sensor shell (1), the interior mounting of interior frame (2) has control mainboard (12), closing plate (18) are installed to the one end of interior frame (2), be connected with power cord (16) on closing plate (18), the one end of power cord (16) is connected with connector (17), laser emission objective (14) are installed to the other end of interior frame (2), laser receiving objective (15) are installed to the bottom of laser emission objective (14).
2. A high precision laser sensor according to claim 1, characterized in that: first guard plate (3) and second guard plate (4) weld respectively on the side of sensor housing (1), heat dissipation aluminum plate (5) weld on first guard plate (3) and second guard plate (4), screw thread post (6) weld on the both ends of first guard plate (3) and second guard plate (4), the top of screw thread post (6) is equipped with the counter bore.
3. A high precision laser sensor according to claim 1, characterized in that: the reflector (10) is adhered to one ends of the first protection plate (3) and the second protection plate (4) through glass cement, and the sealing plate (18) is welded to one end of the inner frame (2).
4. A high precision laser sensor according to claim 1, characterized in that: the spring button (13) is installed on the top and the bottom of the inner frame (2) through bolts, the sealing plate (18) is fixed to one end of the inner frame (2) through screws, the connector (17) is connected with the control main board (12) through a power line (16), and the control main board (12) is electrically connected with a transmitting element in the laser emission objective lens (14) and a receiving element in the laser receiving objective lens (15).
5. A high precision laser sensor according to claim 1, characterized in that: the inner frame (2) is fixedly connected with the sensor shell (1) through a spring button (13) and a spring button limiting hole (11).
6. A high precision laser sensor according to claim 1, characterized in that: the sealing plate (18) is connected with one end of the sensor shell (1) in a sealing mode through a sealing gasket.
CN202220334845.4U 2022-02-18 2022-02-18 High-precision laser sensor Active CN216791228U (en)

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