CN216764692U - Multistage online continuously adjustable U type glass apparatus for producing - Google Patents
Multistage online continuously adjustable U type glass apparatus for producing Download PDFInfo
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- CN216764692U CN216764692U CN202220241885.4U CN202220241885U CN216764692U CN 216764692 U CN216764692 U CN 216764692U CN 202220241885 U CN202220241885 U CN 202220241885U CN 216764692 U CN216764692 U CN 216764692U
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Abstract
The utility model relates to a multi-stage online continuously adjustable U-shaped glass production device, which comprises: the glass plate forming device comprises a calender, a glass plate carrier roller and a U-shaped glass forming press roller which are sequentially arranged along the moving direction of a glass plate; the calender is provided with an upper calender roll and a lower calender roll, and the upper calender roll or/and the lower calender roll can change positions in the length direction and are at least provided with a group of smooth surfaces and patterned surfaces. The utility model realizes continuous non-stop change of the patterns on the surface of the glass by changing the position of the calender or the upper and lower press rolls on line, and realizes the production of the U-shaped glass with various pattern surfaces such as inner embossing, inner and outer double smooth surfaces and the like by the adjustable secondary embossing double rollers through primary calendering and multiple embossing, thereby realizing the continuous change of the embossing varieties of the U-shaped glass by rolling the head on line without stopping, reducing the waste of glass liquid and lowering the production cost.
Description
Technical Field
The utility model provides a multi-stage online continuously adjustable U-shaped glass production device, in particular to a device for producing U-shaped glass with different patterns by continuously changing the position of a calender, embossing surface patterns of embossing rollers, embossing for multiple times and the like without stopping a binding head online.
Background
The traditional U-shaped glass section bar is used as a building decoration material, has good light transmission and heat insulation performance, does not need a metal frame, is convenient to install, is widely applied to outer wall materials of high-grade buildings and industrial plants and the like, and achieves the purposes of energy conservation, consumption reduction and attractiveness. The U-shaped glass can press the inner surface and the outer surface into a smooth surface, a patterned rough surface, a suede surface and the like through the patterns on the surface of the compression roller, so that the practical use requirements of transparency, translucency, full transparency, high transparency and the like are met. For example: CN 111116028A discloses a device for producing tempered embossed plate glass by using float plate glass, and CN 213357327U discloses a glass processing embossing device. Because the U-shaped glass is continuously produced on the production line, if the patterns on the surface of the U-shaped glass need to be changed, the existing production process and technical equipment need to stop the binding head to replace the embossing roller, thereby causing the waste of the glass and increasing the production cost.
In the production process of the U-shaped glass, if the U-shaped glass surface patterns can be timely and conveniently changed on line without stopping the binding, the surface pattern variety of the product can be rapidly changed on line under the condition of not stopping the binding, the waste of glass liquid can be greatly reduced, and the production cost of the U-shaped glass is reduced. The utility model is therefore set forth.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a multi-stage online continuously adjustable U-shaped glass production device, in particular to a device for producing U-shaped glass with different patterns by changing the position of a calender or embossing the patterns on the surface of a pair of rollers and embossing for multiple times without stopping the binding, and the device can be used for producing the U-shaped glass with multiple purposes such as embossing in an outer smooth surface, double embossing inside and outside, double smooth surfaces inside and outside, double suede surfaces inside and outside and the like by continuous changing and multiple embossing.
The technical scheme of the utility model is as follows:
a multi-stage online continuously adjustable U-shaped glass production device comprises: the glass plate forming device comprises a calender, a glass plate carrier roller and a U-shaped glass forming press roller which are sequentially arranged along the moving direction of a glass plate; the calender is provided with a calender upper roll and a calender lower roll, the calender upper roll or/and the calender lower roll can change the position in the length direction and at least set up a set of plain noodles and flower pattern face. Namely: the upper roller or/and the lower roller of the calender is/are divided into two or more parts in the length direction, one part is a smooth surface, the other part or parts are single pattern surfaces or combined surfaces of a plurality of different patterns, and the positions of the upper roller or/and the lower roller of the calender can be changed in the length direction in a left-right moving mode, so that the pattern of the surface of the glass plate can be changed without stopping the machine, the U-shaped glass with three-dimensional patterns can be produced, the products such as the U-shaped glass with three-dimensional patterns embossed decoration inside and outside, the U-shaped glass with patterns in the outer smooth surface easy to clean, the U-shaped glass with double smooth surfaces and high finish degree, and the like can be produced, and the waste of the glass plate can be reduced.
According to the utility model, preferably, the calender is further provided with a calender upper and lower roller pair moving device and a calender moving track, the calender upper roller and the calender lower roller are arranged on the calender upper and lower roller pair moving device, and the calender upper and lower roller pair moving device is fixed on the calender and can move left and right along the calender moving track.
According to the utility model, preferably, the calender is further provided with a calender moving control device for controlling the upper and lower pair roller moving devices of the calender to move left and right along the calender moving track.
According to the utility model, preferably, at least one group of secondary embossing double rollers is arranged between the calender and the glass plate support roller, and each secondary embossing double roller comprises an upper roller and a lower roller;
preferably, the surfaces of the upper roller and the lower roller of the secondary embossing pair roller are carved with patterns or smooth surfaces;
preferably, the number of the secondary embossing pair rollers is 1-3 groups. The U-shaped glass meeting different use requirements is produced by pressing the glass plate for two times or more to form surface combined patterns or high-finish double optical surfaces.
According to the utility model, preferably, the secondary embossing double-roller is further provided with a secondary embossing roller support rod and a secondary embossing roller upper roller up-down moving device, and the secondary embossing roller upper roller up-down moving device can move up and down along the secondary embossing roller support rod.
According to the utility model, preferably, the surface of the upper roller of the secondary embossing double roller is engraved with patterns, the lower roller is a smooth surface, and the upper roller moves up and down along the secondary embossing double roller supporting rod through the secondary embossing double roller upper roller up-down moving device, so that the upper roller is contacted with the glass plate for embossing or has no embossing after being separated.
According to the utility model, preferably, the surface of the U-shaped glass shaping press roller is provided with patterns. When the glass plate is shaped into the U-shaped glass, the inner surface of the U-shaped glass can be embossed.
The technical difficulty of the utility model is that:
(1) the calender can automatically control the moving position of the binding head on line without stopping.
(2) The calender roll surface consists of a pattern and a smooth surface or of several sections with different patterns.
(3) The upper and lower pair rollers of the calender move left and right relative to the binding head of the calender without stopping on line.
(4) Realizing continuous and multiple embossing.
(5) The secondary (or multiple) embossing roller moves up and down on line without stopping the binding head to realize embossing.
(6) The surface of the U-shaped glass shaping press roller is provided with patterns.
Compared with the prior art, the utility model has the following advantages:
1. the utility model does not need to stop production and roll the head, can directly adjust the position of the calender or the calendering roller pair on line left and right to change the pattern on the surface of the glass plate, greatly reduces the waste of glass and reduces the production cost.
2. According to the utility model, double-sided embossing or non-embossing on both sides of the glass plate can be realized by moving the calender left and right.
3. The double-sided glass plate flattening and embossing device can realize secondary flattening or embossing on the double-sided smooth glass plate through the double-time or multi-time embossing roller.
4. The surface of the U-shaped glass shaping pressing roller is provided with patterns, so that the U-shaped glass is further embossed in the forming process, and the U-shaped glass with combined patterns on the inner surface is produced.
Drawings
FIG. 1 is a schematic view of a multi-stage on-line continuously adjustable U-shaped glass manufacturing apparatus of the present invention.
FIG. 2 is a schematic drawing of a calender for pressing a double-figured surface glass sheet in example 1.
FIG. 3 is a schematic drawing of a calender for pressing a double-sided glass sheet in example 2.
FIG. 4 is a schematic drawing of a calender for pressing an upper glossy and a lower textured glass sheet in example 3.
FIG. 5 is a schematic view of a calender for embossing a glass sheet with a patterned surface and a smooth surface in example 4.
FIG. 6 is a schematic view showing the embossing of the upper roller of the double embossing roll in contact with the glass sheet in example 5.
FIG. 7 is a schematic view showing no embossing after the upper roller of the double embossing pair roller is separated from the glass sheet in example 5.
Wherein: 1-a calender; 2-secondary embossing double rollers; 3-a glass plate; 4-glass plate carrier roller; 5-U-shaped glass shaping compression roller; 6-rolling an upper roller of the calender; 7-lower roll of calender; 8-upper and lower roller moving devices of the calender; 9-calender movement control device; 10-moving track of calender; 11-calender pair roller smooth surface; 12-rolling pattern surface of a calender pair; 13-secondary embossing upper roller; 14-secondary embossing lower roller; 15-secondary embossing double-roller supporting rods; 16-a double embossing double-roller up-down moving device.
Detailed Description
The present invention will be further described with reference to the following detailed description of embodiments thereof, but not limited thereto, in conjunction with the accompanying drawings.
Example 1
As shown in fig. 1 and 2, a multi-stage on-line continuously adjustable U-shaped glass production device comprises: the glass plate forming device comprises a calender 1, a glass plate carrier roller 4 and a U-shaped glass forming press roller 5 which are sequentially arranged along the moving direction of a glass plate 3; calender 1 be provided with roller 6 and calender lower roll 7 on the calender, the roller 6 and calender lower roll 7 on length direction variable displacement position and set up a set of plain noodles and flower line face. Calender 1 still be provided with about the calender pair roller mobile device 8, calender removal track 10, the calender go up roller 6 and the setting of calender lower roll 7 on pair roller mobile device 8 about the calender, the calender pair roller mobile device 8 about be fixed in on calender 1 and can follow calender removal track 10 and control. The calender 1 is also provided with a calender moving control device 9 for controlling the upper and lower pair roller moving devices 8 of the calender to move left and right along the calender moving track 10.
Under the condition of not stopping the binding, the calender 1 is driven to move left and right along a calender moving track 10 through a calender moving control device 9, so that the glass plate 3 is positioned at the position of a calender opposite roll pattern surface 12 of an upper calender roll 6 and a lower calender roll 7, and the calendered glass plate 3 is a glass plate with the upper surface and the lower surface both embossed.
Example 2
As shown in fig. 1 and 3, a multi-stage on-line continuously adjustable U-shaped glass production apparatus has the same structure as that of example 1, except that:
under the condition of not stopping the binding, the calender 1 is enabled to move left and right along a calender moving track 10 through a calender moving control device 9, so that the glass plate 3 is positioned at the position of the smooth surfaces 11 of the calender double rollers of the upper roller 6 and the lower roller 7 of the calender, and the rolled glass plate 3 is a glass plate with smooth upper and lower surfaces.
Example 3
As shown in fig. 1 and 4, a multi-stage on-line continuously adjustable U-shaped glass production apparatus has the same structure as that of example 1, except that:
under the condition of not stopping the binding, the calender 1 enables the lower roll 7 to move left and right through the upper and lower pair roller moving device 8 of the calender, so that the glass plate 3 is positioned at the smooth surface 11 of the pair roller of the calender upper roll 6 and the pattern surface 12 of the lower roll 7 of the calender, and the rolled glass plate 3 is a glass plate with a smooth upper surface and a patterned lower surface.
Example 4
As shown in fig. 1 and 5, a multi-stage on-line continuously adjustable U-shaped glass production apparatus has the same structure as that of example 1, except that:
under the condition of not stopping the binding, the calender 1 enables the upper roller 6 to move left and right through the upper and lower pair roller moving device 8 of the calender, so that the glass plate 3 is positioned on the embossing surface 12 of the calender pair roller of the upper roller 6 of the calender and the smooth surface 11 of the calender pair roller of the lower roller 7 of the calender, and the rolled glass plate 3 is a glass plate with embossing on the upper surface and smooth on the lower surface.
Example 5
As shown in fig. 1, 6 and 7, the multi-stage on-line continuously adjustable U-shaped glass production device comprises: the glass plate forming device comprises a calender 1, a glass plate carrier roller 4 and a U-shaped glass forming press roller 5 which are sequentially arranged along the moving direction of a glass plate 3; calender 1 be provided with roller 6 and calender lower roll 7 on the calender, the roller 6 and calender lower roll 7 on length direction variable displacement position and set up a set of plain noodles and flower line face. Calender 1 still be provided with about the calender pair roller mobile device 8, calender removal track 10, calender last roller 6 and calender lower roll 7 set up on calender pair roller mobile device 8 about, calender pair roller mobile device 8 about be fixed in on calender 1 and can follow calender removal track 10 and remove. The calender 1 is also provided with a calender moving control device 9 for controlling the upper and lower pair roller moving devices 8 of the calender to move left and right along the calender moving track 10.
A group of secondary embossing double rollers 2 are also arranged between the calender 1 and the glass plate carrier roller 4, and the secondary embossing double rollers 2 comprise an upper roller 13 and a lower roller 14; the surface of an upper roller 13 in the double embossing roller pair 2 is engraved with patterns, and the surface of a lower roller 14 is a smooth surface. The secondary embossing double-roll 2 is also provided with a secondary embossing double-roll supporting rod 15 and a secondary embossing double-roll upper roller up-down moving device 16, and the secondary embossing double-roll upper roller up-down moving device 16 can move up and down along the secondary embossing double-roll supporting rod 15. The upper roller 13 moves up and down along the second embossing pair roller support rod 15 by the second embossing pair roller up-down moving device 16, so that the upper roller 13 is in contact with the glass plate 3 for embossing (figure 6) or is not embossed after being separated (figure 7).
Under the condition of not stopping the binding, the calender 1 is driven by a calender mobile control device 9 to move left and right along a calender mobile track 10, so that the glass plate 3 is positioned at the position of a calender double-roller smooth surface 11 of an upper calender roller 6 and a lower calender roller 7, the calender 1 firstly calenders and forms glass liquid into the glass plate 3 with smooth upper and lower surfaces, and the glass plate is conveyed to a U-shaped glass shaping compression roller 5 to be pressed and shaped into U-shaped glass under the conveying of a glass plate carrier roller 4 after secondary embossing by a secondary embossing double-roller 2.
Example 6
As shown in fig. 3 and 7, a multi-stage on-line continuously adjustable U-shaped glass manufacturing apparatus has the same structure as that of example 5, except that:
under the condition of not stopping the binding, the calender 1 is enabled to move left and right along a calender moving track 10 through a calender moving control device 9, so that the glass plate 3 is positioned at the position of the smooth surfaces 11 of the calender double rollers of the upper roller 6 and the lower roller 7 of the calender, and the rolled glass plate 3 is a glass plate with smooth upper and lower surfaces.
Meanwhile, an upper roller 13 of the secondary embossing roller pair 2 moves upwards along a secondary embossing roller pair supporting rod 15 under the control of a secondary embossing roller pair upper roller up-down moving device 16, so that the upper roller pair is separated from and contacted with the upper surface of the glass plate 3, a lower roller pair 14 supports the glass plate 3, and the glass plate 3 is pressed by a U-shaped glass shaping pressing roller 5 to form high-finish U-shaped glass with smooth surfaces inside and outside. The high-transmittance U-shaped glass can be used as a power generation U-shaped glass component and the like.
Example 7
As shown in fig. 1, a multi-stage on-line continuously adjustable U-shaped glass manufacturing apparatus has the same structure as that of example 5, except that:
the surface of the U-shaped glass shaping pressing roller 5 is provided with patterns. When the glass plate 3 is shaped into the U-shaped glass, the inner surface of the U-shaped glass can be embossed.
Example 8
As shown in fig. 4 and 6, a multi-stage on-line continuously adjustable U-shaped glass manufacturing apparatus has the same structure as that of example 7, except that:
under the condition of not stopping the binding, the calender 1 is enabled to move left and right along a calender moving track 10 through a calender moving control device 9, so that the glass plate 3 is positioned on a calender double-roller smooth surface 11 of an upper calender roller 6 and a calender double-roller pattern surface 12 of a lower calender roller 7, and the rolled glass plate 3 is a glass plate with a smooth upper surface and a smooth lower surface.
And simultaneously, an upper roller 13 of the secondary embossing roller pair 2 moves downwards along a secondary embossing roller pair supporting rod 15 under the control of a secondary embossing roller pair upper roller up-down moving device 16 so as to be contacted with the upper surface of the glass plate 3 and embossed, a lower roller 14 supports the glass plate 3, and the glass plate 3 is pressed and formed into double-pattern surface U-shaped glass with different internal and external patterns through a U-shaped glass shaping pressing roller 5 with patterns on the surface. The multi-stage embossing device can produce decorative U-shaped glass with three-dimensional patterns and the like.
Example 9
As shown in fig. 5 and 7, a multi-stage on-line continuously adjustable U-shaped glass manufacturing apparatus has the same structure as that of example 7, except that:
under the condition of not stopping the binding, the calender 1 is enabled to move left and right along a calender moving track 10 through a calender moving control device 9, so that the glass plate 3 is positioned on a calender roll pattern surface 12 of an upper calender roll 6 and a calender roll smooth surface 11 of a lower calender roll 7, and the rolled glass plate 3 is a glass plate with pattern on the upper surface and smooth on the lower surface.
At the same time, the upper roller 13 of the secondary embossing double-roller 2 moves upwards along the secondary embossing double-roller support rod 15 under the control of the secondary embossing double-roller upper roller up-and-down moving device 16, so that the upper roller is separated from the upper surface of the glass plate 3, the lower double-roller 14 supports the glass plate 3, and the glass plate 3 is pressed and formed into U-shaped glass with inner patterns and smooth outer surface through the U-shaped glass shaping press roller 5. The multistage embossing device can be used for producing U-shaped glass with patterns in the outer smooth surface and easy to clean.
Example 10
The utility model provides a multistage online continuously adjustable U type glass apparatus for producing, the structure is the same as embodiment 5, the difference is:
the upper calender roll 6, the lower calender roll 7, the secondary calendering double roll 2 and the U-shaped glass shaping press roll 5 of the calender 1 all adopt smooth surfaces, and the glass plate 3 is calendered for multiple times to form U-shaped glass with high smooth inner and outer surfaces. The multi-stage calendering device can be used for producing U-shaped glass with high light transmittance and can be used for generating components.
Example 11
The utility model provides a multistage online continuously adjustable U type glass apparatus for producing, the structure is the same as embodiment 7, the difference is:
the upper calender roll 6, the lower calender roll 7, the secondary calendering double roll 2 and the U-shaped glass shaping press roll 5 of the calender 1 all adopt suede, and the glass plate 3 is calendered for multiple times to form U-shaped glass with both suede inner and outer surfaces. The multi-stage calendering device can be used for producing U-shaped glass with inner and outer suede surfaces and can be used for photovoltaic modules.
Example 12
The utility model provides a multistage online continuously adjustable U type glass apparatus for producing, the structure is the same as embodiment 7, the difference is:
the upper roller 13 of the secondary embossing roller 2 moves upwards along the supporting rod 15 of the secondary embossing roller under the control of the up-down moving device 16 of the secondary embossing roller to be separated from and contacted with the upper surface of the glass plate 3, the lower roller 14 supports the glass plate 3, and the glass plate 3 is pressed and formed into U-shaped glass with double-sided multi-embossing through the U-shaped glass shaping pressing roller 5 with patterns on the surface. The multi-stage embossing device can produce decorative U-shaped glass with three-dimensional patterns and the like.
Example 13
The utility model provides a multistage online continuously adjustable U type glass apparatus for producing, the structure is the same as embodiment 7, the difference is:
the upper roller 13 of the secondary embossing roller pair 2 moves downwards along the secondary embossing roller pair support rod 15 under the control of the secondary embossing roller pair upper roller up-down moving device 16, so that the upper roller is contacted with the upper surface of the glass plate 3 and is embossed, the lower roller 14 supports the glass plate 3, and the glass plate 3 is pressed and formed into U-shaped glass with inner embossing and outer smooth surfaces through the U-shaped glass shaping press roller 5.
Claims (8)
1. A multi-stage online continuously adjustable U-shaped glass production device comprises: the glass plate forming device comprises a calender, a glass plate carrier roller and a U-shaped glass forming press roller which are sequentially arranged along the moving direction of a glass plate;
it is characterized in that the preparation method is characterized in that,
the calender be provided with calender last roller and calender lower roll, calender last roller or/and calender lower roll on length direction changeable position and set up a set of plain noodles and flower line face at least.
2. The multi-stage online continuously adjustable U-shaped glass production device according to claim 1, wherein the calender is further provided with an upper calender roll moving device, a lower calender roll moving device and a calender moving track, the upper calender roll and the lower calender roll are arranged on the upper calender roll moving device and the lower calender roll moving device, and the upper calender roll moving device and the lower calender roll moving device are fixed on the calender and can move left and right along the calender moving track.
3. The multi-stage online continuously adjustable U-shaped glass production device according to claim 2, wherein the calender is further provided with a calender moving control device for controlling the upper and lower pair roller moving devices of the calender to move left and right along a calender moving track.
4. The multi-stage online continuously adjustable U-shaped glass production device according to claim 1, wherein at least one set of secondary embossing pair rollers is arranged between the calender and the glass plate support roller, the secondary embossing pair rollers comprise an upper roller and a lower roller, and patterns or smooth surfaces are engraved on the surfaces of the upper roller and the lower roller of the secondary embossing pair rollers.
5. The apparatus of claim 4, wherein the number of the secondary embossing rolls is 1-3 sets.
6. The multi-stage online continuously adjustable U-shaped glass production device according to claim 4, wherein the secondary embossing pair roller is further provided with a secondary embossing pair roller support rod and a secondary embossing pair roller upper roller up-down moving device, and the secondary embossing pair roller up-down moving device can move up and down along the secondary embossing pair roller support rod.
7. The multi-stage online continuously adjustable U-shaped glass production device according to claim 6, wherein patterns are engraved on the surface of the upper roller of the secondary embossing double-roller, the lower roller is a smooth surface, and the upper roller moves up and down along the supporting rod of the secondary embossing double-roller through the up-and-down moving device of the upper roller of the secondary embossing double-roller.
8. The apparatus according to claim 1, wherein the surface of the U-shaped glass shaping rolls is provided with patterns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220241885.4U CN216764692U (en) | 2022-01-28 | 2022-01-28 | Multistage online continuously adjustable U type glass apparatus for producing |
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| CN202220241885.4U CN216764692U (en) | 2022-01-28 | 2022-01-28 | Multistage online continuously adjustable U type glass apparatus for producing |
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| CN216764692U true CN216764692U (en) | 2022-06-17 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115043578A (en) * | 2022-08-16 | 2022-09-13 | 南通鹿星玻璃制品有限公司 | Compression roller device for glass manufacturing |
| CN116023004A (en) * | 2022-12-30 | 2023-04-28 | 重庆鑫景特种玻璃有限公司 | Glass calendaring device and control method thereof |
-
2022
- 2022-01-28 CN CN202220241885.4U patent/CN216764692U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115043578A (en) * | 2022-08-16 | 2022-09-13 | 南通鹿星玻璃制品有限公司 | Compression roller device for glass manufacturing |
| CN116023004A (en) * | 2022-12-30 | 2023-04-28 | 重庆鑫景特种玻璃有限公司 | Glass calendaring device and control method thereof |
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