CN216751590U - A fixed assembly for installing a steel frame assembly of a solar power station - Google Patents
A fixed assembly for installing a steel frame assembly of a solar power station Download PDFInfo
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- CN216751590U CN216751590U CN202123112559.8U CN202123112559U CN216751590U CN 216751590 U CN216751590 U CN 216751590U CN 202123112559 U CN202123112559 U CN 202123112559U CN 216751590 U CN216751590 U CN 216751590U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 14
- 239000010959 steel Substances 0.000 title claims abstract description 14
- 238000009434 installation Methods 0.000 claims abstract description 15
- 238000003825 pressing Methods 0.000 claims description 24
- 230000003014 reinforcing effect Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 abstract description 6
- 230000009471 action Effects 0.000 abstract description 3
- 230000000452 restraining effect Effects 0.000 abstract description 2
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- 229910052782 aluminium Inorganic materials 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 5
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- 238000010586 diagram Methods 0.000 description 2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
本实用新型公开一种太阳能电站钢边框组件安装用固定组合件,包括光伏组件边框;光伏组件边框上端设置有U型安装槽;光伏组件边框整体包裹在固定组合件一内;光伏组件边框的一侧还连接有固定组合件二;固定组合件一和固定组合件二上均设置对应的安装孔;固定组合件一和固定组合件二上的安装孔上下对应,通过锁紧螺栓进而将固定组合件一、固定组合件二和固定杆件三者固定。本组合件采用上、下及侧向多层约束面设计,使组件边框多面同时受力,受力更均匀,安装更牢固;同时材料强度高、变形小,能够有效消除组件安装不稳及暴风作用下脱落的隐患;此组合件底面尺寸更大,能显著增大组件边框底部的受力面积,改善组件安装处受力时应力集中的情况。
The utility model discloses a fixing assembly for installing a steel frame assembly of a solar power station, which comprises a photovoltaic assembly frame; a U-shaped installation groove is arranged on the upper end of the photovoltaic assembly frame; the photovoltaic assembly frame is integrally wrapped in a fixing assembly; The side is also connected with a fixed assembly two; the fixed assembly one and the fixed assembly two are provided with corresponding mounting holes; the mounting holes on the fixed assembly one and the fixed assembly two correspond up and down, and the fixed assembly is further assembled by locking bolts The first part, the second fixed assembly and the fixed rod are fixed. The assembly adopts the design of upper, lower and lateral multi-layer restraining surfaces, so that the frame of the module can be stressed at the same time, the force is more uniform, and the installation is more firm; at the same time, the material has high strength and small deformation, which can effectively eliminate the unstable installation of the module and the storm. The hidden danger of falling off under the action; the size of the bottom surface of this assembly is larger, which can significantly increase the stress area at the bottom of the module frame and improve the stress concentration at the installation place of the module.
Description
技术领域technical field
本实用新型涉及一种太阳能电站钢边框组件安装用固定组合件,属于太阳能电站设备技术领域。The utility model relates to a fixing assembly for installing a steel frame assembly of a solar power station, which belongs to the technical field of solar power station equipment.
背景技术Background technique
目前光伏组件边框采用的材料主要为铝合金型材,铝型材虽然密度小质量轻,但抗弯强度低,弹性模量低,且铝型材的成本较高。随着国家碳排放的控制及节能减排政策的出台,高强度耐腐蚀低成本的组件钢边框替代铝边框已是大势所趋,而现实中铝压块与钢边框不同材质之间会产生电位差腐蚀。同时,传统拉拔铝压块与边框之间压紧面积小,容易出现滑动及安装不稳等问题;铝压块强度低、易变形,背风时还可能产生铝压块变形而使组件脱落的现象,影响光伏电站的使用安全。At present, the materials used for the frame of photovoltaic modules are mainly aluminum alloy profiles. Although aluminum profiles have low density and light weight, they have low flexural strength and low elastic modulus, and the cost of aluminum profiles is relatively high. With the introduction of national carbon emission control and energy saving and emission reduction policies, it is a general trend to replace aluminum frame with high-strength, corrosion-resistant and low-cost component steel frame. In reality, there will be potential difference corrosion between different materials of aluminum compact and steel frame . At the same time, the pressing area between the traditional drawn aluminum pressure block and the frame is small, which is prone to problems such as sliding and unstable installation; the aluminum pressure block has low strength and is easy to deform. phenomenon, affecting the safety of the use of photovoltaic power plants.
实用新型内容Utility model content
针对上述现有技术存在的问题,本实用新型提供一种太阳能电站钢边框组件安装用固定组合件,从而解决上述技术问题。In view of the problems existing in the above-mentioned prior art, the present invention provides a fixing assembly for installing a steel frame assembly of a solar power station, so as to solve the above-mentioned technical problems.
为了实现上述目的,本实用新型采用的技术方案是:一种太阳能电站钢边框组件安装用固定组合件,包括光伏组件边框;所述光伏组件边框上端设置有用于安装固定光伏电池板的U型安装槽;所述光伏组件边框整体包裹在固定组合件一内;所述光伏组件边框的一侧还连接有固定组合件二;所述固定组合件一和固定组合件二上均设置对应的安装孔;In order to achieve the above purpose, the technical scheme adopted by the present invention is: a fixing assembly for installing a steel frame assembly of a solar power station, including a photovoltaic assembly frame; the upper end of the photovoltaic assembly frame is provided with a U-shaped installation for installing and fixing photovoltaic cell panels. The photovoltaic module frame is integrally wrapped in a
所述光伏组件边框包括U型槽边、竖直折边以及边框底部连接边;所述竖直折边上设置有加强筋边;所述加强筋边上设置有卡接槽;所述边框底部连接边一侧还连接有竖直布置的边框延伸边;所述边框延伸边与竖直折边平行;The photovoltaic module frame includes a U-shaped groove edge, a vertical folding edge and a bottom connecting edge of the frame; the vertical folding edge is provided with a reinforcing rib edge; the reinforcing rib edge is provided with a clamping groove; the bottom of the frame One side of the connecting edge is also connected with a frame extending edge arranged vertically; the frame extending edge is parallel to the vertical folding edge;
所述固定组合件一包括水平底边一;所述水平底边一一侧设置有垂直布置的竖直边一,另一侧设置有垂直布置的延伸边一;所述水平底边一上设置有底部中间折耳和位于底部中间折耳两侧的底部两侧折耳;所述固定组合件一上的安装孔位于两个底部两侧折耳之间;所述竖直边一上设置有多个竖直侧边折耳;所述竖直边一靠上端位置设置有上方折耳压紧部;The
所述固定组合件二包括水平底边二;所述水平底边二的一侧设置有侧向压紧边,另一侧设置有垂直布置的延伸边二;所述水平底边二上设置有安装孔;所述侧向压紧边的上部设置有立边折耳。The second fixing assembly includes two horizontal bottom edges; one side of the second horizontal bottom edge is provided with a lateral pressing edge, and the other side is provided with two vertically arranged extending edges; Mounting holes; the upper part of the lateral pressing edge is provided with a vertical edge folding lug.
进一步的,所述光伏组件边框的U型槽边的上端面贴紧在固定组合件一的上方折耳压紧部,U型槽边的下端面贴紧在竖直侧边折耳上,其通过竖直侧边折耳和上方折耳压紧部固定夹紧光伏组件边框的U型槽边;所述边框底部连接边布置在水平底边一上;所述边框延伸边贴紧在固定组合件一的竖直边一上;所述光伏组件边框整体位于水平底边一的两个底部两侧折耳之间。Further, the upper end surface of the U-shaped groove edge of the frame of the photovoltaic module is closely attached to the upper folding ear pressing part of the
进一步的,所述光伏组件边框的加强筋边贴紧在固定组合件二的侧向压紧边;所述侧向压紧边上的立边折耳卡紧在加强筋边上的卡接槽内;所述水平底边二水平放置在固定组合件一的水平底边一上;所述延伸边二贴紧在固定组合件一的延伸边一的端面内侧。Further, the reinforcing rib edge of the frame of the photovoltaic module is closely attached to the lateral pressing edge of the
进一步的,所述固定组合件一和固定组合件二上的安装孔上下对应,通过锁紧螺栓进而将固定组合件一、固定组合件二和固定杆件三者固定。Further, the mounting holes on the
进一步的,所述固定杆件包括U型边和位于U型边两侧的连接杆;所述连接杆用于和固定组合件一和固定组合件二螺栓固定连接。Further, the fixing rod includes a U-shaped side and connecting rods located on both sides of the U-shaped side; the connecting rod is used for bolt-fixed connection with the
本实用新型的有益效果是:本组合件采用上、下及侧向多层约束面设计,使组件边框多面同时受力,受力更均匀,接触面积更大,安装更牢固;同时材料的强度高、变形小,能够更有效消除组件安装不稳及暴风作用下脱落的隐患;此组合件底面尺寸更大,能显著增大组件边框底部的受力面积,改善组件安装处受力时应力集中的情况。The beneficial effects of the utility model are as follows: the assembly adopts the design of upper, lower and lateral multi-layer restraining surfaces, so that the frame of the component is subjected to force on multiple surfaces at the same time, the force is more uniform, the contact area is larger, and the installation is more firm; at the same time, the strength of the material The height and deformation are small, which can more effectively eliminate the hidden danger of unstable installation and falling off under the action of storm; the size of the bottom surface of this assembly is larger, which can significantly increase the stress area at the bottom of the module frame and improve the stress concentration at the installation place of the module. Case.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的固定组合件一结构示意图;2 is a schematic structural diagram of a fixed assembly of the present invention;
图3为本实用新型的固定组合件二结构示意图;3 is a schematic structural diagram of the second fixed assembly of the present invention;
图4为本实用新型固定组合件安装使用状态结构示意主视图。FIG. 4 is a schematic front view of the structure of the fixing assembly of the present invention in an installed and used state.
图中:1、光伏组件边框,11、U型槽边,12、竖直折边,121、加强筋边,13、边框底部连接边,14、边框延伸边,2、光伏电池板,3、固定组合件一,31、水平底边一,311、底部中间折耳,312、底部两侧折耳,32、竖直边一,321、竖直侧边折耳,33、延伸边一,34、上方折耳压紧部,4、固定组合件二,41、水平底边二,42、侧向压紧边,421、立边折耳,43、延伸边二,5、安装孔,6、固定杆件,61、U型边,62、连接杆。In the picture: 1. Photovoltaic module frame, 11, U-shaped groove edge, 12, Vertical folding edge, 121, Reinforcing rib edge, 13. Connecting edge at the bottom of the frame, 14. Frame extension edge, 2. Photovoltaic panel, 3.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面通过附图及实施例,对本实用新型进行进一步详细说明。但是应该理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限制本实用新型的范围。In order to make the purpose, technical solutions and advantages of the present utility model more clear, the present utility model will be further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the scope of the present invention.
除非另有定义,本文所使用的所有的技术术语和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同,本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention, and the terms used herein in the description of the present invention are only for describing specific The purpose of the examples is not intended to limit the present invention.
如图1-图4所示,一种太阳能电站钢边框组件安装用固定组合件,包括光伏组件边框1;所述光伏组件边框1上端设置有用于安装固定光伏电池板2的U型安装槽;所述光伏组件边框1整体包裹在固定组合件一3内;所述光伏组件边框1的一侧还连接有固定组合件二4;所述固定组合件一3和固定组合件二4上均设置对应的安装孔5;As shown in FIG. 1-FIG. 4, a fixing assembly for installing a steel frame assembly of a solar power station includes a
所述光伏组件边框1包括U型槽边11、竖直折边12以及边框底部连接边13;所述竖直折边12上设置有加强筋边121;所述加强筋边121上设置有卡接槽;所述边框底部连接边13一侧还连接有竖直布置的边框延伸边14;所述边框延伸边14与竖直折边12平行;The
所述固定组合件一3包括水平底边一31;所述水平底边一31一侧设置有垂直布置的竖直边一32,另一侧设置有垂直布置的延伸边一33;所述水平底边一31上设置有底部中间折耳311和位于底部中间折耳311两侧的底部两侧折耳312;所述固定组合件一3上的安装孔5位于两个底部两侧折耳312之间;所述竖直边一32上设置有多个竖直侧边折耳321;所述竖直边一32靠上端位置设置有上方折耳压紧部34;The fixing assembly one 3 includes a horizontal bottom edge one 31; one side of the horizontal bottom edge one 31 is provided with a vertically arranged vertical edge one 32, and the other side is provided with a vertically arranged extension edge one 33; The bottom edge one 31 is provided with bottom middle folding
所述固定组合件二4包括水平底边二41;所述水平底边二41的一侧设置有侧向压紧边42,另一侧设置有垂直布置的延伸边二43;所述水平底边二41上设置有安装孔5;所述侧向压紧边42的上部设置有立边折耳421。The
本实施例优选的,光伏组件边框1的U型槽边11的上端面贴紧在固定组合件一3的上方折耳压紧部34,U型槽边11的下端面贴紧在竖直侧边折耳321上,其通过竖直侧边折耳321和上方折耳压紧部34固定夹紧光伏组件边框1的U型槽边11;所述边框底部连接边13布置在水平底边一31上;所述边框延伸边14贴紧在固定组合件一3的竖直边一32上;所述光伏组件边框1整体位于水平底边一31的两个底部两侧折耳312之间。Preferably, in this embodiment, the upper end surface of the
本实施例优选的,光伏组件边框1的加强筋边121贴紧在固定组合件二4的侧向压紧边42;所述侧向压紧边42上的立边折耳421卡紧在加强筋边121上的卡接槽内;所述水平底边二41水平放置在固定组合件一3的水平底边一31上;所述延伸边二43贴紧在固定组合件一3的延伸边一33的端面内侧。Preferably in this embodiment, the reinforcing
本实施例优选的,固定组合件一3和固定组合件二4上的安装孔5上下对应,通过锁紧螺栓进而将固定组合件一3、固定组合件二4和固定杆件6三者固定。Preferably in this embodiment, the
本实施例优选的,固定杆件6包括U型边61和位于U型边61两侧的连接杆62;所述连接杆62用于和固定组合件一3和固定组合件二4螺栓固定连接。Preferably, in this embodiment, the
本结构上采用两固定件采用上压下锁的安装方式:固定组合件一3包裹光伏组件边框1,在上侧压紧部分下压、下侧支撑部向上支撑及侧向水平支撑部约束边框,多面接触压紧组件边框,提供下压、支撑及水平约束力;固定组合件二4水平反向支撑光伏组件边框1防止组件侧向移动。固定组合件一3和固定组合件二4上均设有安装孔5,使用螺栓将组件安装到固定檩条上。此多方向、多面约束的方式能有效消除由于压紧面积小而产生的组件滑动、脱落或螺栓固定时强度低导致的边框撕裂等隐患。In this structure, two fixing parts are installed with the upper and lower locks: the
此固定组合件采用预镀锌铝镁涂层高强度钢板冲压而成,不需再热镀锌处理,环保无污染,且具有超强的户外耐腐蚀性。结构上采用上、下及侧向多层约束面设计,使组件边框多面同时受力,受力更均匀,接触面积更大,安装更牢固;同时材料的强度高、变形小,能够更有效消除组件安装不稳及暴风作用下脱落的隐患;通过调整冲压模具件来改变固定组合件一3的高度,相较铝挤压模具,可实现一套模具对应多种规格产品,以满足不同高度组件的安装固定。模具成本低,生产周期短,省工省时。此组合件底面尺寸更大,能显著增大光伏组件边框1的受力面积,改善组件安装处受力时应力集中的情况。组合件材质上与光伏组件边框1及光伏支架相同,避免了电位差腐蚀的产生,使支架、组件的耐腐蚀性进一步提高。This fixed assembly is stamped from pre-galvanized aluminum-magnesium-coated high-strength steel plate, which does not require hot-dip galvanizing treatment, is environmentally friendly and pollution-free, and has superior outdoor corrosion resistance. The structure adopts the upper, lower and lateral multi-layer constraint surface design, so that the component frame can be stressed on multiple sides at the same time, the force is more uniform, the contact area is larger, and the installation is more firm; at the same time, the material has high strength and small deformation, which can be more effectively eliminated. Unstable installation of components and hidden dangers of falling off under the action of storms; by adjusting the stamping die parts to change the height of the
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements or improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202123112559.8U CN216751590U (en) | 2021-12-13 | 2021-12-13 | A fixed assembly for installing a steel frame assembly of a solar power station |
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