CN216655335U - Plum billet vibration grader - Google Patents
Plum billet vibration grader Download PDFInfo
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- CN216655335U CN216655335U CN202121440689.1U CN202121440689U CN216655335U CN 216655335 U CN216655335 U CN 216655335U CN 202121440689 U CN202121440689 U CN 202121440689U CN 216655335 U CN216655335 U CN 216655335U
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- 238000012216 screening Methods 0.000 abstract description 30
- 239000000463 material Substances 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000033001 locomotion Effects 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 9
- 150000003839 salts Chemical class 0.000 description 8
- 239000000843 powder Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000021018 plums Nutrition 0.000 description 1
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Abstract
本实用新型公开了一种梅坯振动分级机,包括框架、两段筛体,筛体连接杆和驱动机构,驱动机构带动第一筛体往复运动,第一筛体通过和第二筛体之间的连杆,带动第二筛体做往复运动,实现物料的异物筛选和分级,物料分级后,通过接盘落入下方挑选机构上,进行挑选,本实用新型采用上料提升机上料,出料高度900mm,物料从筛体下方出料,进入挑选输送带,员工在输送带上挑选作业,两段筛体运动方向相反,运动产生的振动力抵消。原先同类设备出料高度低,需要另配提升机,再进入挑选输送带挑选,设备数量多,占用场地大;单个筛床,另外配配重块,本实用新型取消重复的提升机和配重块,生产线布置美观适用,同时由于增加筛体宽度,提高劳动效率25%。
The utility model discloses a plum billet vibration classifier, which comprises a frame, two sections of screen bodies, a screen body connecting rod and a driving mechanism. The driving mechanism drives a first screen body to reciprocate, and the first screen body passes through the gap between the second screen body and the second screen body The connecting rod between the two sieves drives the second sieve body to reciprocate to realize the screening and classification of foreign objects. After the materials are classified, they fall into the lower selection mechanism through the receiving tray for selection. The utility model uses a feeding elevator to feed and discharge The height is 900mm. The material is discharged from the bottom of the screen body and enters the selection conveyor belt. The staff selects the work on the conveyor belt. The two sections of the screen body move in opposite directions, and the vibration force generated by the movement is offset. Originally, the discharge height of similar equipment was low, and it was necessary to add a hoist, and then enter the selection conveyor belt for selection, the number of equipment was large, and the space was occupied; a single sieve bed was additionally equipped with a counterweight, and the utility model eliminated repeated elevators and counterweights The layout of the production line is beautiful and suitable, and at the same time, due to the increased width of the screen body, the labor efficiency is improved by 25%.
Description
技术领域technical field
本实用新型涉及食品生产加工技术领域,尤其涉及到一种梅坯振动分级机。The utility model relates to the technical field of food production and processing, in particular to a plum blank vibration classifier.
背景技术Background technique
振动筛主要由筛箱、曲轴连杆、悬挂(或支承)装置及电动机等组成。电动振动筛机经三角皮带,带动激振器主轴回转,使筛箱获振动。The vibrating screen is mainly composed of a screen box, a crankshaft connecting rod, a suspension (or support) device and a motor. The electric vibrating screen machine drives the main shaft of the exciter to rotate through the V-belt to make the screen box vibrate.
在梅类食品的生产加工过程,常常需要使用振动分级设备对梅进行分级筛选,但是传统的分级筛选设备因为筛体需要配重锤进行配重,在机器运行过程中设备容易因为震动而跑位,且筛选机构末端的出料口集中,容易发生堵料,筛床拆装也不方便,为此,本实用新型公开了一种梅坯振动分级机,本实用新型用于梅坯原料的盐粉等夹杂物去除、分级工序;由传动机构、和筛体组成,筛体分两段,两段互做配重,与现有技术相比,本实用新型解决已有同类设备容易振动跑位、生产线布置乱、筛床拆装不方便、筛选效果不佳的技术问题。In the production and processing of plum food, it is often necessary to use vibration grading equipment to classify and screen plums. However, the traditional grading and screening equipment needs a counterweight hammer for weighting, and the equipment is easy to move due to vibration during the operation of the machine. , and the discharge ports at the end of the screening mechanism are concentrated, which is prone to blockage, and it is inconvenient to disassemble and assemble the sieve bed. Therefore, the utility model discloses a plum billet vibration classifier, which is used for the salt of plum billet raw materials. The process of removing and classifying impurities such as powder is composed of a transmission mechanism and a sieve body. The sieve body is divided into two sections, and the two sections act as counterweights for each other. Compared with the prior art, the utility model solves the problem that the existing similar equipment is prone to vibration and shifting , The technical problems of disorderly arrangement of production line, inconvenient disassembly and assembly of sieve bed, and poor screening effect.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供了一种梅坯振动分级机,以解决现有技术中同类设备容易振动跑位、生产线布置乱、筛床拆装不方便、筛选效果不佳的技术问题,本实用新型的晒床拆装方便、运行平稳、生产线布局标准,且筛选效果好。The purpose of the utility model is to overcome the deficiencies of the prior art, and to provide a plum blank vibrating classifier, so as to solve the problems in the prior art that similar equipment is easy to vibrate and shift, the production line is arranged in disorder, the disassembly and assembly of the sieve bed is inconvenient, and the screening effect is not good. The best technical problem is that the sunbed of the utility model is easy to disassemble and assemble, runs smoothly, has a standard production line layout, and has a good screening effect.
本实用新型是通过以下技术方案实现的:一种梅坯振动分级机包括提升机构、第一筛体、第二筛体和曲轴连杆驱动机构,提升机构输送待筛选的物料,第一筛体在提升机构出料口位置处设置,且第一筛体左端通过支撑臂活动连接支架,第二筛体在第一筛体出料口下方位置处设置,第二筛体一端通过支撑臂活动连接支架,曲轴连杆驱动机构包括固定设置在支架上的驱动轴、固定连接驱动轴轴部的第一连杆、一端转动连接第一连杆的第二连杆,其中,第二连杆另一端转动连接第三连杆一端,第三连杆中间部位转动连接第一筛体,第三连杆另一端转动连接第二筛体,驱动设备通过皮带驱动所述驱动轴转动。The utility model is realized by the following technical solutions: a plum billet vibration classifier comprises a lifting mechanism, a first screen body, a second screen body and a crankshaft connecting rod driving mechanism, the lifting mechanism transports the materials to be screened, and the first screen body It is set at the discharge port of the lifting mechanism, and the left end of the first screen body is movably connected to the bracket through the support arm, the second screen body is set at the position below the discharge port of the first screen body, and one end of the second screen body is movably connected by the support arm. A bracket, the crankshaft connecting rod driving mechanism includes a drive shaft fixedly arranged on the bracket, a first connecting rod fixedly connected to the shaft portion of the drive shaft, and a second connecting rod whose one end is rotatably connected to the first connecting rod, wherein the other end of the second connecting rod is One end of the third connecting rod is rotatably connected, the middle part of the third connecting rod is rotatably connected to the first screen body, the other end of the third connecting rod is rotatably connected to the second screen body, and the driving device drives the drive shaft to rotate through the belt.
使用时,通过提升机构对待筛分的梅坯进行输送,提升机构可以为螺旋式输送机,待筛分的梅坯之后落入到第一筛体上,启动驱动设备,驱动设备带动驱动轴转动,驱动轴带动第一连杆转动,第一连杆作圆周运动,第一连杆通过第二连杆的联动带动第三连杆的摆动,在第一连杆和第三连杆的摆动过程中,第一筛体和第二筛体也在不停的震动,从而对梅坯进行筛选,本实用新型只使用一套曲轴连杆驱动机构完成第一筛体和第二筛体的振动,不容易因为震动而跑位,第一筛体和第二筛体分成三段对原材料进行筛选,其中,提升机构的出料口位置处设置为第一筛选位置,对混入在原料中的盐粉杂物进行筛选,第二筛选位置设置在曲轴连杆驱动机构位置处,第二筛选位置处的震动幅度较大,按要求筛选出第一个级别,筛选出第二个级别,第一和第二个级别从筛孔中落入下方接料斗,留在筛床上的是第三个级别,直接从末端出料口出来。三个级别都落入布置在设备下方的挑选输送带,经过人工挑选后,计量装箱,其中第一筛体和第二筛体均倾斜设置,物料在振动筛选的过程中会逐渐右移,本分级产品通过两个筛板完成三次级别的筛选,筛选效果好,且经过多次筛选,不易堵料。When in use, the plum blanks to be screened are conveyed by the lifting mechanism. The lifting mechanism can be a screw conveyor. After the plum blanks to be screened fall into the first screen body, the driving equipment is started, and the driving equipment drives the drive shaft to rotate. , the drive shaft drives the first connecting rod to rotate, the first connecting rod makes a circular motion, and the first connecting rod drives the third connecting rod to swing through the linkage of the second connecting rod. During the swinging process of the first connecting rod and the third connecting rod The first screen body and the second screen body are also constantly vibrating, so that the plum blanks are screened. The utility model only uses a set of crankshaft connecting rod driving mechanism to complete the vibration of the first screen body and the second screen body, It is not easy to move due to vibration. The first screen body and the second screen body are divided into three sections to screen the raw materials. Among them, the discharge port position of the lifting mechanism is set as the first screening position. The debris is screened. The second screening position is set at the position of the crankshaft connecting rod drive mechanism. The vibration amplitude at the second screening position is relatively large. The first level is screened according to the requirements, and the second level is screened. The second level falls into the lower hopper from the sieve hole, and the third level is left on the sieve bed, which comes out directly from the end outlet. The three levels all fall into the selection conveyor belt arranged under the equipment. After manual selection, they are metered and boxed. The first screen body and the second screen body are both inclined and set, and the material will gradually move to the right during the vibration screening process. This graded product completes three levels of screening through two sieve plates, and the screening effect is good, and after multiple screening, it is not easy to block materials.
优选地,第一筛体正下方设置有固定连接支架的第一接料斗,且第一接料斗正下方设置有盐粉杂物收集箱,防止第一筛选位置所筛选出的盐粉等杂物落入到地面上,不便于清理。Preferably, a first hopper with a fixed connection bracket is arranged directly below the first screen body, and a salt powder and sundries collection box is set directly below the first hopper to prevent the salt powder and other sundries screened out by the first screening position. It falls on the ground and is not easy to clean up.
优选地,第一筛体与第二筛体的交接处设置有固定连接支架的第二接料斗,第二接料斗正下方设置有挑选机构,挑选机构可以为输送带,人工对输送带上的梅坯进行筛选。Preferably, the junction of the first screen body and the second screen body is provided with a second hopper with a fixed connection bracket, and a selection mechanism is provided directly below the second hopper, and the selection mechanism can be a conveyor belt. Plum blanks are screened.
优选地,第二接料斗的右侧设置有固定连接支架的第三接料斗,第三接料斗在第二筛体正下方设置,第三接料斗正下方设置有挑选机构。Preferably, the right side of the second hopper is provided with a third hopper with a fixed connection bracket, the third hopper is arranged directly below the second screen body, and a selection mechanism is arranged directly below the third hopper.
优选地,第二筛体的出料口位置处还设置有挑选机构。Preferably, a selection mechanism is also provided at the position of the discharge port of the second screen body.
优选地,为了方便对第一筛体的清洗,第一筛体包括框体、筛片和活动卡扣,框体通过连接组件可拆卸连接筛片,框体内壁固定设置有至少四个活动卡扣,其中,活动卡扣对筛片进行支撑,防止筛片的掉落,需要对筛片进行清洗、维修或者更换时,可以拆卸筛片进行处理。Preferably, in order to facilitate the cleaning of the first screen body, the first screen body includes a frame body, a screen piece and a movable clip, the frame body is detachably connected to the screen piece through a connecting assembly, and at least four movable clips are fixedly arranged on the inner wall of the frame The movable buckle supports the screen to prevent the screen from falling. When the screen needs to be cleaned, repaired or replaced, the screen can be disassembled for processing.
优选的,第一筛体与第二筛体的宽度均为70cm。Preferably, the widths of the first sieve body and the second sieve body are both 70 cm.
本实用新型公开了一种梅坯振动分级机,与现有技术相比:The utility model discloses a plum billet vibration classifier, which is compared with the prior art:
本实用新型用两段筛床的反向运动内力抵消,取消配重用的摆锤,解决设备跑位问题,且噪音较小,第一筛体和第二筛体分成三段对原材料进行筛选,其中,提升机构的出料口位置处设置为第一筛选位置,对混入在原料中的盐粉杂物进行筛选,第二筛选位置设置在曲轴连杆驱动机构位置处,第二筛选位置处的震动幅度较大,筛选尺寸不合格的原材料,筛选出第一个级别,之后再通过第二筛体的进一步的筛选,筛选出第二个级别,其中第一筛体和第二筛体均倾斜设置,物料在振动筛选的过程中在筛床上跳动,逐渐右移,本分级产品通过两个筛床完成三次筛选,分选出盐粉、异物和三个级别的梅坯,筛选效果好,且未设置配重锤,不易震动跑位。The utility model offsets the internal force of the reverse motion of the two-stage sieve bed, cancels the pendulum used for the counterweight, solves the problem of equipment movement, and has low noise. The first sieve body and the second sieve body are divided into three sections to screen the raw materials. Among them, the position of the discharge port of the lifting mechanism is set as the first screening position to screen the salt powder mixed in the raw material, the second screening position is set at the position of the crankshaft connecting rod driving mechanism, and the second screening position is set at the position of the crankshaft connecting rod driving mechanism. The vibration amplitude is large, the raw materials with unqualified size are screened, and the first level is screened, and then the second level is screened by further screening by the second screen body, wherein the first screen body and the second screen body are inclined. Setting, the material jumps on the sieve bed in the process of vibration screening, and gradually moves to the right. This grading product completes three screenings through two sieve beds, and separates salt powder, foreign objects and three levels of plum blanks. The screening effect is good, and There is no counterweight hammer, which is not easy to vibrate and move.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型A处的局部放大示意图;Fig. 2 is the partial enlarged schematic diagram of the utility model A;
图3为本实用新型中第一筛体的俯视图;Fig. 3 is the top view of the first sieve body in the utility model;
图4为本实用新型一种实施例的俯视图。FIG. 4 is a top view of an embodiment of the present invention.
图中:1、提升机构;2、支架;3、第一筛体;31、框体;32、筛片;33、活动卡扣;4、曲轴连杆驱动机构;41、驱动轴;42、第一连杆;43、第二连杆;44、第三连杆;5、第二筛体;6、挑选机构;7、盐粉杂物收集箱;8、驱动设备。In the figure: 1, the lifting mechanism; 2, the bracket; 3, the first screen body; 31, the frame body; 32, the screen piece; 33, the movable buckle; 4, the crankshaft connecting rod driving mechanism; The first connecting rod; 43, the second connecting rod; 44, the third connecting rod; 5, the second sieve body; 6, the selection mechanism;
具体实施方式Detailed ways
下面对本实用新型的实施例作详细说明,本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。The embodiments of the present utility model are described in detail below. The present embodiment is implemented on the premise of the technical solution of the present utility model, and provides detailed implementation methods and specific operation processes, but the protection scope of the present utility model is not limited to the following described embodiment.
本实用新型公开了一种梅坯振动分级机,如图1和图2所示,包括提升机构1、第一筛体3、第二筛体5和曲轴连杆驱动机构4,提升机构1输送待筛选的物料,第一筛体3在提升机构1出料口位置处设置,且第一筛体3左端通过支撑臂活动连接支架2,第二筛体5在第一筛体3出料口下方位置处设置,第二筛体5一端通过支撑臂活动连接支架2,曲轴连杆驱动机构4包括固定设置在支架2上的驱动轴41、固定连接驱动轴41轴部的第一连杆42、一端转动连接第一连杆42的第二连杆43,其中,第二连杆43另一端转动连接第三连杆44一端,第三连杆44中间部位转动连接第一筛体3,第三连杆44另一端转动连接第二筛体5,驱动设备通过皮带驱动所述驱动轴转动,第一筛体3与第二筛体5的宽度均为70cm。The utility model discloses a plum billet vibration classifier, as shown in Figures 1 and 2, comprising a lifting mechanism 1, a
提升机构1的进料口距离地面六十厘米,从而,上料高度达到90cm,第一筛体3正下方设置有固定连接支架2的第一接料斗,且第一接料斗正下方设置有盐粉杂物收集箱7,防止第一筛选位置所筛选出的盐粉等杂物落入到地面上,不便于清理,第一筛体3与第二筛体5的交接处设置有固定连接支架2的第二接料斗,第二接料斗正下方设置有挑选机构6,第二接料斗下的挑选机构6对曲轴连杆驱动机构4位置处筛选出的原材料再进行一次挑选,挑选机构6对筛落的原材料进行清灰,除杂处理,第二接料斗的右侧设置有固定连接支架2的第三接料斗,第三接料斗在第二筛体5正下方设置,第三接料斗正下方设置有挑选机构6,第二筛体5的出料口位置处还设置有挑选机构6。The feeding port of the lifting mechanism 1 is 60 cm away from the ground, so that the feeding height reaches 90 cm, the first hopper for fixing the
如图3所示,为了方便对第一筛体3的清洗,第一筛体3包括框体31、筛片32和活动卡扣33,框体31通过连接组件可拆卸连接筛片32,框体31内壁固定设置有至少四个活动卡扣33,第一筛体3与第二筛体5的结构相同,其中,活动卡扣33对筛片32进行支撑,防止筛片32的掉落,需要对筛片32进行清洗、维修或者更换时,可以拆卸筛片32进行处理。As shown in FIG. 3, in order to facilitate the cleaning of the
使用时,通过提升机构1对待筛分的梅坯进行输送,提升机构1可以为螺旋式输送机,待筛分的梅坯落入到第一筛体3上,启动驱动设备8,驱动设备8带动驱动轴41转动,对于曲轴连杆驱动机构4,驱动轴41带动第一连杆42转动,第一连杆42作圆周运动,第一连杆42通过第二连杆44的联动带动第三连杆44的摆动,在第一连杆1和第三连杆44的摆动过程中,第一筛体3和第二筛体5也在不停的震动,从而对梅坯进行筛选,本实用新型只使用一套曲轴连杆驱动机构4完成第一筛体3和第二筛体5的振动,成本较低,且噪音较小,第一筛体3和第二筛体5分成三段对原材料进行筛选,其中,提升机构1的出料口位置处设置为第一筛选位置,对混入在原料中的盐粉杂物进行筛选,第二筛选位置设置在曲轴连杆驱动机构4位置处,第二筛选位置处的震动幅度较大,筛选尺寸不合格的原材料,之后再通过第二筛体的进一步的筛选,通过第二筛体5的出料口完成合格产品的出料,其中第一筛体3和第二筛体5均倾斜设置,物料在振动筛选的过程中会逐渐右移,本分级产品通过两个筛板完成三次筛选,筛选效果好When in use, the plum blanks to be screened are conveyed by the lifting mechanism 1. The lifting mechanism 1 can be a screw conveyor, and the plum blanks to be screened fall on the
本领域技术人员可以理解的是,本实用新型中的挑选机构6为市场上常见的挑选机构,不对其进行具体限定,如图4所示,挑选机构可以为输送带,人工对输送带上的梅坯进行挑选。It can be understood by those skilled in the art that the
为了方便理解,本实用新型还提供一个挑选机构6具体的实施例,紧固件6的数目为三个;挑选机构的风选功能主要是靠立式空气筛来完成的,它根据原料的空气动力学特性,按照原料和杂质临界速度的不同,通过调整气流的速度,实现分离的目的,较轻的杂质被吹出,较好的原料通过空气筛后进入振动筛。振动筛分上下两层筛,设有三种出口,可以分别将大杂、小杂和获选种子排出,对于震动筛,设置为二层筛网,先经过进料口处风机抽风,直接抽走重量轻的杂叶,上层筛的初次筛分再把大杂清理过,好的原料直接落到下层筛网上,下层筛网会把原料中的石子、有缺陷的原料直接漏掉,较好的原料会从出料口筛分出来。In order to facilitate understanding, the present utility model also provides a specific embodiment of the
以上,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Equivalent replacement or modification of the technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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