CN216652646U - Absorbent core forming device - Google Patents
Absorbent core forming device Download PDFInfo
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- CN216652646U CN216652646U CN202123046100.2U CN202123046100U CN216652646U CN 216652646 U CN216652646 U CN 216652646U CN 202123046100 U CN202123046100 U CN 202123046100U CN 216652646 U CN216652646 U CN 216652646U
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Abstract
Description
技术领域technical field
本实用新型涉及吸水芯体制造设备技术领域,具体涉及吸水芯体成型装置。The utility model relates to the technical field of water absorbing core body manufacturing equipment, in particular to a water absorbing core body forming device.
背景技术Background technique
卫生用品由多种卫生基材复合而成,其主要是为了制造出具有吸收性的棉芯结构,棉芯是由粉碎的木浆混合吸水材料组成,通过将粉碎的木浆在成型轮毂的表面被吸附成型,然后通过负压差或吹气让棉芯脱离成型轮毂转移到材料表面。Sanitary products are composited from a variety of sanitary substrates, mainly to create an absorbent cotton core structure. The cotton core is composed of pulverized wood pulp mixed with water-absorbing materials. It is adsorbed and formed, and then the cotton core is released from the forming hub and transferred to the material surface through negative pressure difference or air blowing.
现有的下料机构,无法便捷的控制吸水材料的输送量,导致高分子材料不能均匀的喷射在芯体上,导致棉芯分布密度不一致。The existing feeding mechanism cannot conveniently control the conveying amount of the water-absorbing material, so that the polymer material cannot be uniformly sprayed on the core body, resulting in inconsistent distribution density of the cotton core.
实用新型内容Utility model content
鉴于上述的分析,本实用新型提出的吸水芯体成型装置以解决现有技术的不足。In view of the above analysis, the water absorbent core forming device proposed by the present invention solves the deficiencies of the prior art.
本实用新型主要通过以下技术方案来实现:The utility model is mainly realized through the following technical solutions:
本实用新型提供的吸水芯体成型装置,包括吸水材料下料组件、木浆粉碎机、集绒仓以及芯体成型轮毂,所述吸水材料下料组件包括用于盛装吸水材料的下料斗、输料斗、皮带传送机构、落料斗及高压喷枪,所述输料斗与下料斗的出料口连接,所述输料斗的侧壁上设有与其相连接的缺口,所述缺口上活动设有盖板,所述皮带传送机构的传送带的进料端位于输料斗的出料口的下方,所述皮带传送机构的传送带的出料端位于落料斗的进料口上方,所述高压喷枪的上方与落料斗的出料口相接,所述集绒仓的一端进口与木浆粉碎机的粉碎出料口连接,所述集绒仓的另一端出口罩设在芯体成型轮毂上,所述高压喷枪的喷射端穿过集绒仓靠近芯体成型轮毂设置。The water-absorbing core forming device provided by the utility model comprises a water-absorbing material blanking component, a wood pulp pulverizer, a lint collecting bin and a core forming hub. The water-absorbing material blanking component includes a lowering hopper for containing water-absorbing materials, a conveying Hopper, belt conveying mechanism, feeding hopper and high-pressure spray gun, the feeding hopper is connected with the discharge port of the lower feeding hopper, the side wall of the feeding hopper is provided with a gap connected with it, and the gap is movably provided with a cover plate , the feed end of the conveyor belt of the belt conveyor mechanism is located below the discharge port of the hopper, the discharge end of the conveyor belt of the belt conveyor mechanism is located above the feed port of the hopper, and the top of the high-pressure spray gun The discharge port of the hopper is connected, the inlet of one end of the lint collecting bin is connected with the pulverizing discharge port of the wood pulp pulverizer, the outlet mouth of the other end of the lint collecting bin is set on the core forming hub, and the high-pressure spray gun The ejection end of the spool is set close to the core forming hub through the lint collecting bin.
进一步地,所述输料斗内转动设有输送辊轴,所述输送辊轴上设有辊套,所述辊套上沿周向设有若干凹槽,所述辊套贴合输料斗的内壁设置或间隙配合。Further, a conveying roller shaft is rotated in the conveying hopper, a roller sleeve is arranged on the conveying roller shaft, a plurality of grooves are arranged on the roller sleeve along the circumferential direction, and the roller sleeve is fitted to the inner wall of the conveying hopper and is arranged or Clearance fit.
进一步地,所述盖板铰接在输料斗上,以相对输料斗的缺口转动设置。Further, the cover plate is hinged on the feeding hopper, and is rotatably arranged relative to the notch of the feeding hopper.
进一步地,所述盖板滑动安装在输料斗上,以相对输料斗的缺口滑动设置。Further, the cover plate is slidably installed on the feeding hopper so as to be slidably arranged relative to the notch of the feeding hopper.
进一步地,所述集绒仓内设有过滤板,所述过滤板位于粉碎出料口与高压喷枪的喷射端之间。Further, the lint collecting bin is provided with a filter plate, and the filter plate is located between the pulverization outlet and the spray end of the high-pressure spray gun.
进一步地,所述落料斗上设有与其出料口连接的护板,所述护板位于皮带传送机构的传送带出料端的外侧。Further, the blanking hopper is provided with a guard plate connected to the discharge port thereof, and the guard plate is located outside the discharge end of the conveyor belt of the belt conveying mechanism.
进一步地,所述下料斗上设有观察窗。Further, an observation window is provided on the lower hopper.
与现有技术比较本实用新型技术方案的有益效果为:Compared with the prior art, the beneficial effects of the technical solution of the present utility model are:
本实用新型提供的吸水芯体成型装置,通过下料斗经输料斗将吸水材料输送至皮带传送机构,活动设置的盖板控制输料斗的出料口的出料范围,以调节吸水材料的下料流速,传送带将一定的吸水材料传送至落料斗内,经高压喷枪喷射至集绒仓内,木浆粉碎机将木浆粉碎成木浆绒,实现快捷、连续的将吸水材料喷射入集绒仓内,并混合在粉碎的木浆绒内,混合物被吸入到芯体成型轮毂内形成棉芯。In the water-absorbing core forming device provided by the utility model, the water-absorbing material is transported to the belt conveying mechanism through the feeding hopper through the feeding hopper, and the movable cover plate controls the discharge range of the discharging port of the feeding hopper, so as to adjust the feeding of the water-absorbing material. The conveyor belt transfers a certain amount of water-absorbing material into the hopper, and is sprayed into the velvet collecting bin by the high-pressure spray gun, and the wood pulp pulverizer pulverizes the wood pulp into wood pulp fluff, realizing fast and continuous spraying of the water-absorbing material into the velvet collecting bin. and mixed into the comminuted wood pulp fluff, the mixture is drawn into the core forming hub to form a cotton core.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本实用新型实施例提供的吸水芯体成型装置的结构示意图;1 is a schematic structural diagram of a water-absorbent core forming device provided by an embodiment of the present invention;
图2是本实用新型实施例提供的输料斗内的截面示意图;Fig. 2 is the cross-sectional schematic diagram in the hopper provided by the embodiment of the present invention;
图3是本实用新型实施例提供的输送辊轴的立体图。FIG. 3 is a perspective view of a conveying roller shaft provided by an embodiment of the present invention.
附图标记如下:The reference numbers are as follows:
1、吸水材料下料组件,11、下料斗,11a、观察窗,12、输料斗,121、盖板,13、皮带传送机构,131、主动轮,132、从动轮,133、传送带,134、伺服电机,135、传动链条,14、落料斗,141、护板,15、高压喷枪,16、输送辊轴,17、辊套,17a、凹槽,18、盖体,2、木浆粉碎机,2a、粉碎出料口,3、集绒仓,31、过滤板,4、芯体成型轮毂,41、轴套,42、模轮,43、模圈,44、均棉刷,45、负压室,46、隔板,5、机架,6、支撑座。1. Water-absorbing material blanking assembly, 11, lowering hopper, 11a, observation window, 12, conveying hopper, 121, cover plate, 13, belt conveying mechanism, 131, driving wheel, 132, driven wheel, 133, conveyor belt, 134, Servo motor, 135, drive chain, 14, hopper, 141, guard plate, 15, high pressure spray gun, 16, conveying roller, 17, roller sleeve, 17a, groove, 18, cover, 2, wood pulp mill , 2a, crushing discharge port, 3, lint collecting bin, 31, filter plate, 4, core forming hub, 41, shaft sleeve, 42, die wheel, 43, die ring, 44, cotton brush, 45, negative Pressure chamber, 46, clapboard, 5, frame, 6, support seat.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本实用新型,从而对本实用新型要求保护的范围作出更清楚地限定,下面就本实用新型的某些具体实施例对本实用新型进行详细描述。需要说明的是,以下仅是本实用新型构思的某些具体实施方式仅是本实用新型的一部分实施例,其中对于相关结构的具体的直接的描述仅是为方便理解本实用新型,各具体特征并不当然、直接地限定本实用新型的实施范围。本领域技术人员在本实用新型构思的指导下所作的常规选择和替换,均应视为在本实用新型要求保护的范围内。In order for those skilled in the art to better understand the present invention and thus to more clearly define the scope of protection of the present invention, the present invention will be described in detail below with respect to some specific embodiments of the present invention. It should be noted that the following are only some specific embodiments of the concept of the present utility model, which are only a part of the embodiments of the present utility model, and the specific and direct description of the related structures is only for the convenience of understanding the present utility model. It does not naturally and directly limit the scope of implementation of the present invention. Routine selections and substitutions made by those skilled in the art under the guidance of the concept of the present invention should be regarded as within the scope of protection of the present invention.
下面结合附图和具体实施例对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图1-3所示,本实用新型提供了吸水芯体成型装置,包括吸水材料下料组件1、木浆粉碎机2、集绒仓3以及芯体成型轮毂4,吸水材料下料组件1包括用于盛装吸水材料的下料斗11、输料斗12、皮带传送机构13、落料斗14及高压喷枪15,输料斗12与下料斗11的出料口连接,输料斗12的侧壁上设有与其出料口相连接的缺口,缺口上活动设有盖板121,皮带传送机构13的传送带133的进料端位于输料斗12的出料口的下方,皮带传送机构13的传送带133的出料端位于落料斗14的进料口上方,高压喷枪15的上方与落料斗14的出料口相接,集绒仓3的一端进口与木浆粉碎机2的粉碎出料口2a连接,集绒仓3的另一端出口罩设在芯体成型轮毂4上,高压喷枪15的喷射端穿过集绒仓3靠近芯体成型轮毂4设置。其中,下料斗11、输料斗12、落料斗14下部的宽度由上至下逐渐变窄,且输料斗12的截面呈直角梯形。高压喷枪15可与落料斗14的出料口连接,也可设置在其下方。As shown in Figures 1-3, the utility model provides a water-absorbent core forming device, including a water-absorbent material blanking assembly 1, a wood pulp pulverizer 2, a fleece collection bin 3 and a core forming hub 4, a water-absorbent material blanking assembly 1 It includes a lowering hopper 11, a
通过下料斗11经输料斗12将吸水材料输送至皮带传送机构13,活动设置的盖板121控制输料斗12的出料口的出料范围,以调节吸水材料的下料流速,传送带133将一定的吸水材料传送至落料斗14内,经高压喷枪15喷射至集绒仓3内,木浆粉碎机2将木浆粉碎成木浆绒,实现快捷、连续的将吸水材料喷射入集绒仓3内,并混合在粉碎的木浆绒内,混合物被吸入到芯体成型轮毂4内形成棉芯。The water-absorbing material is transported to the belt conveying mechanism 13 through the feeding hopper 11 through the
具体的,皮带传送机构13包括分别安装在对应转轴上的主动轮131、从动轮132,主动轮131与从动轮132通过传送带133传动连接,主动轮131所对应转轴的端部安装有从动齿轮,吸水芯体成型装置还包括驱动机构,驱动机构包括伺服电机134,伺服电机134的输出轴上设有主动齿轮,主动齿轮通过传动链条135与主动轮131上的从动齿轮传动连接。Specifically, the belt transmission mechanism 13 includes a
较佳地,还包括机架5,机架5上设有支撑座6,下料斗11安装在支撑座6上,皮带传送机构13、落料斗14及高压喷枪15安装在机架5上。Preferably, it also includes a
较佳地,下料斗11的进料口上设有盖体18。Preferably, a
本实施例中,盖体18可拆卸安装在下料斗11上,便于打开或关闭下料斗11的进料口。In this embodiment, the
其中,芯体成型轮毂4包括转动设置在中心转轴的轴套41上的模轮42,模轮42上设有型腔,模轮42上沿相反方向转动设有模圈43,模圈43上安装有均棉刷44,模轮42上设有若干负压室45,集绒仓3内设有隔板46将其分隔成两个与若干负压室45分别连通的空间。木浆绒从集绒仓3进口进入,在负压室45的吸力左右下,一部分从隔板46一侧空间进入设置在芯体底层,另一部分配合从高压喷枪15喷射的高分子材料被吸附在芯体中上层,在模圈43和均棉刷44的作用下,刷平面层纤维。模轮42及模圈43的结构采用市面上的常规结构。Among them, the core forming hub 4 includes a
优选地,输料斗12内转动设有输送辊轴16,输送辊轴16上设有辊套17,辊套17上沿周向设有若干凹槽17a,辊套17贴合输料斗12的内壁设置或间隙配合。Preferably, a conveying
通过在辊套17上设有凹槽17a,使高分子材料下落的过程中一部分截留在辊套17与输料斗12的内壁接触处,另一部分落入到凹槽17a内,输送辊轴16在转动的过程中,将定量的高分子材料在设定的高度及设定的速度下均匀落入到传送带133上,以提高高分子材料的输送精度。By providing the
作为其中一种实现方式,具体的,盖板121铰接在输料斗12上,以相对输料斗12的缺口转动设置。As one of the implementation manners, specifically, the
通过上下转动盖板121,以调节输料斗12的出料口的出料流量。By rotating the
作为另一种实现方式,具体的,盖板121滑动安装在输料斗12上,以相对输料斗12的缺口滑动设置。As another implementation manner, specifically, the
通过上下滑动盖板121,以调节输料斗12的出料口的出料流量。By sliding the
优选地,集绒仓3内设有过滤板31,过滤板31位于粉碎出料口2a与高压喷枪15的喷射端之间。Preferably, the lint collecting bin 3 is provided with a
通过对粉碎的木浆绒进行过滤,使得木浆绒更加均匀,且能减缓下料速度。By filtering the crushed wood pulp fluff, the wood pulp fluff is made more uniform and the cutting speed can be slowed down.
优选地,落料斗14上设有与其出料口连接的护板141,护板141位于皮带传送机构13的传送带133出料端的外侧。通过设置护板141,避免传送带133出料端的高分子材料掉落到出料口外。Preferably, the
较佳地,下料斗11上设有观察窗11a。方便对下料斗11内高分子的余量进行观测,及时补充。Preferably, the lower hopper 11 is provided with an
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims (7)
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Address after: No. 9 Fenyang Third Road, Huangtang Town, Huian County, Quanzhou City, Fujian Province 362100 Patentee after: Quanzhou WoMeng Intelligent Equipment Co.,Ltd. Country or region after: China Address before: 362100 No. b03-2, Green Valley Taiwanese business base, hudu village, huangtang Town, Hui'an County, Quanzhou City, Fujian Province Patentee before: Quanzhou WoMeng Intelligent Equipment Co.,Ltd. Country or region before: China |