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CN216638187U - Bidirectional automatic stacking conveyor for PS plates - Google Patents

Bidirectional automatic stacking conveyor for PS plates Download PDF

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Publication number
CN216638187U
CN216638187U CN202121815188.7U CN202121815188U CN216638187U CN 216638187 U CN216638187 U CN 216638187U CN 202121815188 U CN202121815188 U CN 202121815188U CN 216638187 U CN216638187 U CN 216638187U
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plates
plate
rack
stacking conveyor
synchronous
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CN202121815188.7U
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陈超俊
沈杰
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model discloses a bidirectional automatic stacking conveyor for PS plates, which comprises a rack, wherein a synchronous conveying device is arranged at the top of the rack, a bidirectional jacking material guide device is arranged at the position below the synchronous conveying device on the rack, a bidirectional pushing device is arranged below the synchronous conveying device on the rack, and plate positioning devices are respectively arranged at the two sides of the synchronous conveying device at the top of the rack; after the two PS plates on the synchronous conveying device reach the designated positions, one of the two PS plates is jacked up through the two-way jacking material guide device, and the jacked PS plates are pushed through the two-way pushing device, so that the two PS plates are overlapped together; the utility model has the beneficial effects that: the bidirectional automatic material stacking conveyor for the plates is novel in structure, high in automation level, stable in operation, high in working efficiency, low in cost and low in price, and can be widely applied to the fields of plate blanking of PS plate extrusion production lines in the household appliance industry and the like.

Description

Bidirectional automatic stacking conveyor for PS plates
Technical Field
The utility model relates to the technical field of plate blanking, in particular to a bidirectional automatic stacking conveyor for PS plates.
Background
On the PS plate extruding line, after the plates are cut on the line, workers are required to carry and discharge the plates one by one and stack the plates in order, the plates are heavy, and the plates are required to be turned over, so that the labor intensity of the workers is high, and the efficiency is low. In order to improve the production efficiency of unit equipment, reduce the labor intensity of workers and reduce the labor investment, the automation degree of the equipment in the area needs to be improved. At present, two main types of plate blanking modes are widely adopted, one mode is that plates are manually carried one by one and are blanked and stacked orderly, and the mode has low production efficiency and high labor intensity; the other type is a portal frame type automatic single-sheet grabbing and blanking method which is popular in the market, and compared with manual operation, the production efficiency is improved, but the equipment structure is complex and the cost is high.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems in the prior art, the utility model provides the bidirectional automatic stacking conveyor for the PS plates, which has the advantages of reasonable structural design, high automation degree and high production efficiency.
The technical scheme of the utility model is as follows:
the bidirectional automatic stacking conveyor for the PS plates is characterized by comprising a rack, wherein a synchronous conveying device is arranged at the top of the rack, a bidirectional jacking material guide device is arranged at the position below the synchronous conveying device on the rack, a bidirectional plate pushing device is arranged below the synchronous conveying device on the rack, one of the two PS plates on the synchronous conveying device is jacked up through the bidirectional jacking material guide device after reaching a specified position, and the jacked PS plates are pushed through the bidirectional plate pushing device, so that the two PS plates are stacked together.
Two-way automatic material conveyer of folding of PS panel, its characterized in that, synchronous transport device includes motor, cylinder, synchronizing wheel, hold-in range and channel-section steel, the motor is fixed to be set up in the frame, the channel-section steel is fixed respectively to be set up in frame top both sides position, the cylinder sets up between the channel-section steel, the synchronizing wheel sets up epaxially at the motor, be connected through synchronous belt drive between synchronizing wheel and the cylinder.
The bidirectional automatic material stacking conveyor for the PS plates is characterized in that the bidirectional jacking material guide device comprises a leftward jacking material guide device and a rightward jacking material guide device, and the leftward jacking material guide device and the rightward jacking material guide device are symmetrically arranged.
The bidirectional automatic stacking conveyor for the PS plates is characterized in that the leftward jacking guide device and the rightward jacking guide device are identical in structure and respectively comprise an air cylinder, a first aluminum alloy supporting rod, an L-shaped support, a second aluminum alloy supporting rod and a rotating support, the L-shaped support is arranged at two ends of the first aluminum alloy supporting rod, the second aluminum alloy supporting rod is arranged at one end of the L-shaped support, the rotating support is arranged at the other end of the L-shaped support, a group of roller supports are arranged on the second aluminum alloy supporting rod, a first roller is arranged on each roller support, a rotating supporting block at the bottom of the air cylinder is arranged at one end of the air cylinder and is connected with a rack through the rotating supporting block at the bottom of the air cylinder, and a rotating supporting block of an air cylinder push rod is arranged at the other end of the air cylinder and is connected with the first aluminum alloy supporting rod through the rotating supporting block of the air cylinder push rod.
The bidirectional automatic stacking conveyor for the PS plates is characterized in that the bidirectional pushing device comprises a base, synchronous wheel groups are arranged at two ends of the base respectively and comprise small synchronous wheels and large synchronous wheels, the small synchronous wheels are in transmission connection through small synchronous belts, the large synchronous wheels are in transmission connection through large synchronous belts, a linear air cylinder is arranged on the base, a fixing clamp is arranged on the small synchronous belts, and the linear air cylinder is connected with the fixing clamp; be equipped with parallel rail on the base, the cooperation sets up big hold-in range coupling spare on the parallel rail, big hold-in range coupling spare links to each other with big hold-in range, be equipped with the push rod support on the big hold-in range coupling spare, it pushes away to be equipped with a set of nylon on the push rod support.
The PS plate bidirectional automatic stacking conveyor is characterized in that plate positioning devices are respectively arranged at the two sides of the synchronous conveying device at the top of the rack.
The PS plate bidirectional automatic stacking conveyor is characterized in that the plate positioning device comprises a connecting piece and a second roller arranged on the connecting piece.
The bidirectional automatic stacking conveyor for the PS plates is characterized in that the surfaces of the rollers are coated with polyurethane rubber, so that the contact friction force between the rollers and the PS plates is increased.
The bidirectional automatic stacking conveyor for the PS plates is characterized in that an adjusting roller is arranged between adjacent rollers on the channel steel to adjust the tension degree of the synchronous belt.
The bidirectional automatic stacking conveyor for the PS plates is characterized in that a synchronous belt tensioning device is arranged at the position of a small synchronous belt on the base to adjust the tension degree of the small synchronous belt.
The utility model has the beneficial effects that:
1) the bidirectional automatic material stacking and conveying machine for the plates is novel in structure, high in automation level, stable in operation, high in working efficiency, low in cost and low in price, and can be widely applied to the fields of plate blanking of PS plate extrusion production lines in the household appliance industry and the like.
2) The synchronous conveying device simultaneously receives and conveys two PS plates at one time, so that the conveying efficiency is high; the conveying mechanism adopts a synchronous wheel matched with a synchronous belt, has compact structure, stable operation, low running cost, good energy-saving effect and convenient maintenance; the speed regulation mode adopts a frequency converter for speed regulation, and has the advantages of small starting current, large starting torque, high speed regulation precision, high efficiency and convenient operation.
3) The left side of the bidirectional jacking material guide device is provided with 8 sets of polyurethane material guide rollers for flexible transmission and large contact area; when the plate is jacked, the plate is stressed uniformly and does not deform. The cylinder is adopted for driving, and the plate bidirectional pushing device can be assisted to realize the left-hand superposition of plates. And 8 sets of polyurethane material guide rollers are arranged on the right side, and can assist the two-way sheet material pushing device to realize right-hand superposition of sheet materials.
4) The two-way sheet metal pushing device can enable sheet metals to be stacked in the left direction or in the right direction under the assistance of the two-way jacking material guide device. The linear guide rail is used as an actuating mechanism, the synchronous belt and the synchronous wheel are used as a transmission mechanism, and the linear air cylinder is used as a power mechanism, so that the linear guide rail type hydraulic drive device is compact in structure, low in friction coefficient, low in noise, sensitive in action and stable in operation.
5) The left side and the right side of the stacking conveyor are respectively provided with 6 sets of polyurethane rollers for impacting, the absorption capacity of stress vibration is good, the vibration reduction and buffering performance is good, and the rapid positioning of PS plates on the left station of the stacking conveyor can be realized by matching with a plate bidirectional pushing device.
Drawings
FIG. 1 is a schematic diagram of the overall three-dimensional structure of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic view of the frame structure of the present invention;
FIG. 4 is a schematic structural diagram of a synchronous transmission device according to the present invention;
FIG. 5 is a schematic structural view of a two-way jacking material guide device according to the present invention;
FIG. 6 is a schematic structural diagram of a bidirectional pushing device according to the present invention;
in the figure: the device comprises a frame 1, a plate bidirectional pushing device 2, a synchronous conveying device 3, a plate positioning device 4 and a bidirectional jacking material guide device 5.
Detailed Description
The utility model is further described below with reference to the accompanying drawings.
As shown in fig. 1-6, the PS plate bidirectional automatic stacking conveyor includes a frame 1, a plate bidirectional pushing device 2, a synchronous conveying device 3, a plate positioning device 4, and a bidirectional lifting material guiding device 5.
The automatic sheet material pushing and conveying device comprises a rack 1, a synchronous conveying device 3, a bidirectional jacking material guiding device 5, a bidirectional sheet material pushing and conveying device 2 and a sheet material positioning device 4, wherein the rack 1 is fixedly arranged on the ground, the top of the rack 1 is provided with the synchronous conveying device 3, the bidirectional jacking material guiding device 5 is arranged on the rack 1 at a position below the synchronous conveying device 3, the sheet material bidirectional pushing and conveying device 2 is arranged on the rack 1 below the synchronous conveying device 3, and the sheet material positioning devices 4 are respectively arranged on two sides of the top of the rack 1 at the synchronous conveying device 3; after the two PS plates on the synchronous conveying device 3 reach the designated positions, one of the two PS plates is jacked up through the two-way jacking material guide device 5, and the jacked PS plates are pushed through the two-way plate pushing device 2, so that the two PS plates are overlapped together.
The frame 1 is formed by welding rectangular steel, so that the rigidity and firmness of the structure are ensured.
The synchronous conveying device 3 comprises a motor 301, rollers 306, a synchronous wheel 305, a synchronous belt 303 and channel steel 302, wherein the motor 301 is fixedly arranged on the rack 1, the channel steel 302 is respectively and fixedly arranged at two sides of the top of the rack 1, the rollers 306 are arranged between the channel steel 302, the synchronous wheel 305 is arranged on a shaft of the motor 301, and the synchronous wheel 305 is in transmission connection with the rollers 306 through the synchronous belt 303; the surfaces of the rollers 306 are coated with polyurethane, so that the contact friction force between the rollers and the PS plates is increased, and the channel steel 302 is provided with an adjusting roller 304 between the adjacent rollers 306 to adjust the tension degree of the synchronous belt 303.
In the embodiment, the synchronous transmission device 3 uses a three-phase motor as a power source for synchronous transmission and transposition, stepless debugging is performed through a frequency converter, the starting current is small, the starting torque is large, and the speed regulation is convenient. The synchronous belt is used for power connection and is connected to a three-phase motor shaft through the synchronous wheel for power transmission, the structure is compact, and the operation is stable. The synchronous conveying device is provided with 15 polyurethane rubber-coated rollers, the polyurethane rubber-coated rollers are connected to a shaft of the motor through a synchronous belt, and the tension degree of the synchronous belt is adjusted through adjusting rollers, so that the stability and the synchronization of the operation are ensured; the surface of the roller is coated with polyurethane rubber, and the roller is in contact with the plate to increase the friction force, so that the stability and reliability of plate transmission are ensured, and the surface of the plate is prevented from being scratched. The synchronous conveying device is connected onto the rack through 2 channel steels, and is compact in connection and firm in structure.
The bidirectional jacking material guide device 5 comprises a left jacking material guide device 51 and a right jacking material guide device 52, wherein the left jacking material guide device 51 and the right jacking material guide device 52 are symmetrically arranged. The left jacking material guiding device 51 and the right jacking material guiding device 52 are identical in structure and respectively comprise an air cylinder 507, a first aluminum alloy supporting rod 501, an L-shaped support 502, a second aluminum alloy supporting rod 503 and a rotating support 506, the L-shaped support 502 is arranged at the positions of two ends of the first aluminum alloy supporting rod 501, the second aluminum alloy supporting rod 503 is arranged at one end of the L-shaped support 502, the rotating support 506 is arranged at the other end of the L-shaped support 502, a group of roller supports 504 are arranged on the second aluminum alloy supporting rod 503, a first roller 505 is arranged on the roller supports 504, a rotating supporting block 508 at the bottom of the air cylinder is arranged at one end of the air cylinder 507 and is connected with the rack 1 through the rotating supporting block 508 at the bottom of the air cylinder, and a rotating supporting block 509 of an air cylinder push rod is arranged at the other end of the air cylinder 507 and is connected with the first aluminum alloy supporting rod 501 through the rotating supporting block 509 of the air cylinder push rod.
In the embodiment, when the cylinder (the cylinder is controlled by a 2-position 3-way electromagnetic valve independently) acts, the linear motion of the push rod of the cylinder is converted into an upward arc motion through the mechanism, so that the roller bracket and the roller are pushed to lift upwards; the left side and the right side of the bidirectional jacking material guide device 5 are respectively provided with one set, so that bidirectional jacking material guide is ensured. The two-way jacking material guide device 5 can simultaneously receive two sheets from the extruder, and compared with the feeding of the sheet of the common extruder, the conveying efficiency of a single sheet is improved by 1 time; when the sheet materials are required to be stacked to the left side, the right jacking material guide device 52 is operated, so that the height of a single side of the sheet material on the right side is higher than that of the sheet material on the left side. When the sheet materials are required to be stacked towards the right side, the left jacking material guide device 51 is operated, so that the height of a single side of the sheet material at the left side is higher than that of the sheet material at the right side.
The two-way sheet metal pushing device 2 comprises a base 201, two ends of the base 201 are respectively provided with a synchronous wheel set 202, each synchronous wheel set 202 comprises a small synchronous wheel 204 and a large synchronous wheel 203, the small synchronous wheels 204 are in transmission connection through a small synchronous belt 210, the large synchronous wheels 203 are in transmission connection through a large synchronous belt 205, a linear air cylinder 211 is arranged on the base 201, a fixing clamp 206 is arranged on the small synchronous belt 210, and the linear air cylinder 211 is connected with the fixing clamp 206; be equipped with parallel guide 207 on the base 201, the cooperation sets up big hold-in range connection fastener 213 on parallel guide 207, big hold-in range connection fastener 213 links to each other with big hold-in range 205, be equipped with push rod support 209 on the big hold-in range connection fastener 213, it pushes away 208 to be equipped with a set of nylon on the push rod support 209, is equipped with hold-in range overspeed device tensioner 212 in the position department of being located little hold-in range 210 on the base 201, adjusts little hold-in range 210's rate of tension.
In the embodiment, the power of a linear cylinder (the linear cylinder is controlled by a 3-position 5-way electromagnetic valve) acts on a small synchronous belt through a fixing clamp; the small synchronous belt drives the large synchronous wheel by driving the small synchronous wheel, the large synchronous wheel drives the large synchronous belt by the synchronous teeth, the large synchronous belt is connected with the fastener to drive the whole push rod bracket to linearly reciprocate along the two parallel guide rails. The linear cylinder is a three-position cylinder, the ending position is in the middle position, and the starting position is in the left position or the right position. When pushing the material to the left side, the starting position of the plate bidirectional pushing device is positioned at the rightmost side of the cylinder. When pushing the material to the right side, the starting position of the plate bidirectional pushing device is located at the leftmost side of the cylinder. The push rod bracket is provided with 6 nylon push rods totally, so that the whole sheet material can be linearly aligned and stably pushed; the tension degree of the synchronous belt is adjusted through the synchronous belt tensioning device, so that the stable and accurate transmission of the synchronous belt is ensured; and 2 welding channel steels are used as bases, and the whole plate bidirectional pushing device 2 is fixed on a rack of a bidirectional automatic stacking machine. The rigidity and the stability of the whole structure are ensured.
The plate positioning device 4 comprises a connecting piece 401 and a second roller 402 arranged on the connecting piece 401. The left side and the right side of the plate positioning device 4 are provided with 12 sets of positioning devices (6 sets of left side and right side), the second roller is made of polyurethane, has good damping and buffering performance, is connected through a connecting rod piece and is fixed on the rack in a straight line. Ensure that 2 superposed plates are aligned on the left side or the right side in a straight line.
The utility model realizes bidirectional automatic material stacking through the control system, adopts the PLC control system of the OMRON, and has the advantages of high reliability, strong anti-interference capability, stable operation and convenient maintenance. The automation degree is high, unmanned operation is actually realized, parameter setting and equipment operation are carried out through a human-computer interface, the picture is visual, and the operation is simple.

Claims (10)

  1. The PS plate bidirectional automatic stacking conveyor is characterized by comprising a rack (1), wherein a synchronous conveying device (3) is arranged at the top of the rack (1), a bidirectional jacking material guide device (5) is arranged on the rack (1) at a position below the synchronous conveying device (3), and a plate bidirectional pushing device (2) is arranged on the rack (1) below the synchronous conveying device (3); after the two PS plates on the synchronous conveying device (3) reach the designated positions, one of the two PS plates is jacked up through the two-way jacking material guide device (5), and the jacked PS plate is pushed through the two-way plate material pushing device (2), so that the two PS plates are stacked together.
  2. 2. The PS plate bidirectional automatic stacking conveyor according to claim 1, wherein the synchronous conveying device (3) comprises a motor (301), rollers (306), a synchronizing wheel (305), a synchronous belt (303) and channel steel (302), the motor (301) is fixedly arranged on the rack (1), the channel steel (302) is respectively and fixedly arranged at two sides of the top of the rack (1), the rollers (306) are arranged between the channel steel (302), the synchronizing wheel (305) is arranged on a shaft of the motor (301), and the synchronizing wheel (305) is in transmission connection with the rollers (306) through the synchronous belt (303).
  3. 3. The PS plate bidirectional automatic stacking conveyor according to claim 1, wherein the bidirectional lifting and guiding device (5) comprises a left lifting and guiding device (51) and a right lifting and guiding device (52), and the left lifting and guiding device (51) and the right lifting and guiding device (52) are symmetrically arranged.
  4. 4. The PS plate bidirectional automatic stacking conveyor according to claim 3, wherein the left jacking and guiding device (51) and the right jacking and guiding device (52) have the same structure, and each device comprises a cylinder (507), a first aluminum alloy support rod (501), an L-shaped support (502), a second aluminum alloy support rod (503) and a rotating support (506), the L-shaped support (502) is arranged at two ends of the first aluminum alloy support rod (501), the second aluminum alloy support rod (503) is arranged at one end of the L-shaped support (502), the rotating support (506) is arranged at the other end of the L-shaped support (502), a set of roller supports (504) is arranged on the second aluminum alloy support rod (503), a first roller (505) is arranged on each roller support (504), a cylinder bottom rotating support block (508) is arranged at one end of the cylinder (507), and is connected with the frame (1) through the cylinder bottom rotating support block (508), and the other end of the air cylinder (507) is provided with an air cylinder push rod rotating supporting block (509) and is connected with the first aluminum alloy supporting rod (501) through the air cylinder push rod rotating supporting block (509).
  5. 5. The PS plate bidirectional automatic stacking conveyor according to claim 1, wherein the plate bidirectional pushing device (2) comprises a base (201), two ends of the base (201) are respectively provided with a synchronizing wheel set (202), the synchronizing wheel set (202) comprises a small synchronizing wheel (204) and a large synchronizing wheel (203), the small synchronizing wheels (204) are in transmission connection through a small synchronizing belt (210), the large synchronizing wheels (203) are in transmission connection through a large synchronizing belt (205), the base (201) is provided with a linear cylinder (211), the small synchronizing belt (210) is provided with a fixing clamp (206), and the linear cylinder (211) is connected with the fixing clamp (206); be equipped with parallel guide (207) on base (201), parallel guide (207) are gone up the cooperation and are set up big hold-in range coupling member (213), big hold-in range coupling member (213) link to each other with big hold-in range (205), be equipped with push rod support (209) on big hold-in range coupling member (213), it pushes away (208) to be equipped with a set of nylon on push rod support (209).
  6. 6. The PS plate bidirectional automatic stacking conveyor according to claim 1, wherein the top of the frame (1) is provided with plate positioning devices (4) respectively at two sides of the synchronous conveying device (3).
  7. 7. The PS plate bidirectional automatic stacking conveyor according to claim 6, wherein the plate positioning device comprises a connecting piece (401) and a second roller (402) arranged on the connecting piece (401).
  8. 8. The PS plate bidirectional automatic stacking conveyor according to claim 2, wherein the surface of the roller (306) is coated with polyurethane to increase the contact friction with the PS plates.
  9. 9. The PS plate bidirectional automatic stacking conveyor according to claim 2, wherein the channel steel (302) is provided with an adjusting roller (304) between adjacent rollers (306) to adjust the tension of the synchronous belt (303).
  10. 10. The PS plate bidirectional automatic stacking conveyor according to claim 5, wherein a synchronous belt tensioning device (212) is arranged on the base (201) at the position of the small synchronous belt (210) to adjust the tension of the small synchronous belt (210).
CN202121815188.7U 2021-08-03 2021-08-03 Bidirectional automatic stacking conveyor for PS plates Active CN216638187U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121815188.7U CN216638187U (en) 2021-08-03 2021-08-03 Bidirectional automatic stacking conveyor for PS plates

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121815188.7U CN216638187U (en) 2021-08-03 2021-08-03 Bidirectional automatic stacking conveyor for PS plates

Publications (1)

Publication Number Publication Date
CN216638187U true CN216638187U (en) 2022-05-31

Family

ID=81723324

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121815188.7U Active CN216638187U (en) 2021-08-03 2021-08-03 Bidirectional automatic stacking conveyor for PS plates

Country Status (1)

Country Link
CN (1) CN216638187U (en)

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