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CN216607547U - A Throttle Disc EDM Adjustable Fixture - Google Patents

A Throttle Disc EDM Adjustable Fixture Download PDF

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Publication number
CN216607547U
CN216607547U CN202220098707.0U CN202220098707U CN216607547U CN 216607547 U CN216607547 U CN 216607547U CN 202220098707 U CN202220098707 U CN 202220098707U CN 216607547 U CN216607547 U CN 216607547U
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China
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hole
turntable
throttle disc
edm
centering mechanism
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Expired - Fee Related
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CN202220098707.0U
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Chinese (zh)
Inventor
杨斌
高阳
冯瑞
李文龙
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North Minzu University
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North Minzu University
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  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

The utility model discloses an adjustable fixture for electric spark machining of a throttle valve disc, which belongs to the field of part machining and fixing and is technically characterized by comprising the following components in parts: including base, carousel, centering mechanism, adjustment mechanism, the little pole of magnet, the carousel sets up on the base, be provided with the blind hole with the little pole adaptation of magnet on the carousel, the little pole of magnet is installed in the blind hole, carousel central point put set up with the through-hole of centering mechanism adaptation, centering mechanism installs in the through-hole, centering mechanism with the carousel is with the axle center, the outer circumference of carousel sets up the scale, can realize accurate quick location, the centering of choke valve disk piece in the spark-erosion machining in-process, can realize actions such as rotation by a wide margin, fine setting of choke valve disk piece as required.

Description

一种节流阀盘片电火花加工可调节夹具An adjustable clamp for electric discharge machining of a throttle disc

技术领域technical field

本实用新型涉及零件加工固定领域,更具体地说,尤其涉及一种节流阀盘片电火花加工可调节夹具。The utility model relates to the field of machining and fixing of parts, in particular to an adjustable clamp for electric spark machining of a throttle disc.

背景技术Background technique

申请人在先申请“CN210208963U一种防止节流阀片加工变形的固定装置”,上述专利中公开的固定装置是使用铣床加工方式进行节流阀片加工,其使用的是整体刀具进行加工,固定装置不能进行转动,其不适宜用于电火花加工方式,因此考虑使用电火花进行加工,进而需要设计一种适用于电火花加工的节流阀盘片夹具,对节流阀盘片进行定心、定位、转动等,使用单个槽的刀具进行加工,实现节流阀盘片单个槽的逐个依次加工。The applicant previously applied for "CN210208963U A fixing device for preventing the processing deformation of the throttle valve plate". The fixing device disclosed in the above patent is to use the milling machine processing method to process the throttle valve plate, which uses an integral tool for processing and fixing. The device cannot be rotated, and it is not suitable for EDM. Therefore, EDM is considered for processing, and a throttle disc clamp suitable for EDM needs to be designed to center the throttle disc. , positioning, rotation, etc., use a single-slot tool for processing to realize the sequential processing of a single slot of the throttle disc.

实用新型内容Utility model content

本实用新型的目的是提供一种节流阀盘片电火花加工可调节夹具,其适用于电火花加工方式,且节流阀盘片在加工过程中可实现大幅转动、微调等,且方便节流阀盘片精准定位、定心。The purpose of this utility model is to provide an adjustable clamp for electric spark machining of a throttle disc, which is suitable for EDM, and the throttle disc can realize large rotation, fine adjustment, etc. during the machining process, and it is convenient to save The flow valve disc is precisely positioned and centered.

本实用新型的上述技术目的是通过以下技术方案得以实现:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:

一种节流阀盘片电火花加工可调节夹具,包括底座、转盘、定心机构、调节机构、磁铁小圆棒,其特征在于:所述转盘设置在所述底座上,所述转盘上设置有与磁铁小圆棒适配的盲孔,所述磁铁小圆棒安装在所述盲孔中,所述转盘中心位置设置与所述定心机构适配的通孔,所述定心机构安装在所述通孔中,所述定心机构与所述转盘同轴心,所述转盘外圆周设置刻度,所述调节机构设置在底座上。An adjustable clamp for electric discharge machining of a throttle disc, comprising a base, a turntable, a centering mechanism, an adjustment mechanism, and a small round magnet bar, characterized in that the turntable is arranged on the base, and the turntable is arranged on the There is a blind hole adapted to the magnet small round bar, the magnet small round bar is installed in the blind hole, the center of the turntable is provided with a through hole adapted to the centering mechanism, and the centering mechanism is installed In the through hole, the centering mechanism is coaxial with the turntable, the outer circumference of the turntable is provided with a scale, and the adjustment mechanism is provided on the base.

进一步,还包括分度夹具,所述转盘包括盲孔圈层、分度夹具圈层,所述盲孔开设在所述盲孔圈层,所述分度夹具圈层开设槽,所述分度夹具安装在所述槽中,所述分度夹具开设有孔。Further, it also includes an indexing fixture, the turntable includes a blind hole ring layer and an indexing fixture ring layer, the blind holes are opened in the blind hole ring layer, the indexing fixture ring layer is slotted, and the indexing fixture ring layer is provided with grooves. A clamp is installed in the slot, and the indexing clamp is provided with a hole.

进一步,所述磁铁小圆棒的数量为大于两个。Further, the number of the magnet small round bars is more than two.

进一步,所述定心机构包括上圆柱体、下圆柱体,所述上圆柱体直径大于所述下圆柱体直径,所述下圆柱体直径与所述通孔适配,所述下圆柱体安装于所述通孔中。Further, the centering mechanism includes an upper cylinder and a lower cylinder, the diameter of the upper cylinder is larger than the diameter of the lower cylinder, the diameter of the lower cylinder is adapted to the through hole, and the lower cylinder is installed in the through hole.

进一步,所述调节机构包括固定座、顶针、旋钮、挡杆、微调螺旋,所述挡杆内部有内螺纹,所述顶针具有与所述内螺纹配合的螺杆,所述顶针可在所述挡杆内螺纹转动,所述固定座安装在所述底座上,所述微调螺旋安装在所述固定座上,所述顶针穿设所述分度夹具上开设的孔,所述挡杆固定安装在所述分度夹具上,所述顶针与所述旋钮固定连接。Further, the adjustment mechanism includes a fixed seat, a thimble, a knob, a blocking rod, and a fine-tuning screw, the blocking rod has an internal thread inside, the thimble has a screw rod matched with the internal thread, and the thimble can be in the block The inner thread of the rod rotates, the fixed seat is installed on the base, the fine adjustment screw is installed on the fixed seat, the thimble passes through the hole opened on the indexing fixture, and the blocking rod is fixedly installed on the On the indexing fixture, the ejector pin is fixedly connected with the knob.

进一步,所述固定座上开设长槽,所述顶针传设所述长槽。Further, a long groove is formed on the fixing seat, and the thimble is provided with the long groove.

进一步,所述微调螺旋上具有刻度。Further, the fine adjustment screw has a scale.

本申请的有益效果在于:The beneficial effects of this application are:

本申请提出了一种节流阀盘片电火花加工可调节夹具,可实现节流阀盘片在电火花加工过程中的精准快速定位、定心,可按需求实现节流阀盘片的大幅转动、微调等动作。This application proposes an adjustable clamp for EDM of a throttle disc, which can realize accurate and rapid positioning and centering of the throttle disc during the EDM process, and can realize a large size of the throttle disc according to requirements. Rotation, fine-tuning, etc.

附图说明Description of drawings

下面结合附图中的实施例对本实用新型作进一步的详细说明,但并不构成对本实用新型的任何限制。The present utility model will be further described in detail below with reference to the embodiments in the accompanying drawings, but it does not constitute any limitation to the present utility model.

图1为可调节夹具安装上节流阀盘片后的示意图;Fig. 1 is the schematic diagram after the adjustable clamp is installed on the throttle disc;

图2为分度夹具、磁铁小圆棒、定心机构示意图;Fig. 2 is a schematic diagram of an indexing fixture, a small round magnet bar, and a centering mechanism;

图3为底座及调节机构示意图;Figure 3 is a schematic diagram of the base and the adjustment mechanism;

图4为调节机构去掉固定座后的示意图;Fig. 4 is the schematic diagram after the adjustment mechanism removes the fixed seat;

图5为节流阀盘片电火花加工可调节夹具的示意图;Fig. 5 is a schematic diagram of an adjustable clamp for EDM of a throttle disc;

图6为转盘的示意图;Fig. 6 is the schematic diagram of the turntable;

图7为转盘的另一角度示意图。FIG. 7 is another perspective view of the turntable.

附图标记说明如下:The reference numerals are explained as follows:

1.底座;2.节流阀盘片;3.定心机构;4.转盘;5.固定座;6.微调螺旋;7.旋钮;8.磁铁小圆棒;9.分度夹具;10.挡杆;11.顶针;12.槽;13.通孔;14.盲孔;15.分度夹具圈层;16.盲孔圈层;17.孔;18.长槽。1. Base; 2. Throttle valve disc; 3. Centering mechanism; 4. Turntable; 5. Fixed seat; 6. Fine adjustment screw; 7. Knob; 11. Thimble; 12. Slot; 13. Through hole; 14. Blind hole; 15. Indexing fixture ring; 16. Blind hole ring; 17. Hole; 18. Long slot.

具体实施方式Detailed ways

如图1-图7所示,一种节流阀盘片电火花加工可调节夹具,包括底座1、转盘4、定心机构3、调节机构、磁铁小圆棒8,所述转盘4设置在所述底座1上,所述转盘4可在所述底座1上转动,所述转盘4上设置有与磁铁小圆棒8适配的盲孔14,所述磁铁小圆棒8安装在所述盲孔14中,所述转盘4中心位置设置与所述定心机构3适配的通孔13,所述定心机构3安装在所述通孔13中,所述定心机构3与所述转盘4同轴心,所述转盘4外圆周设置刻度,所述调节机构设置在底座1上。As shown in Figures 1-7, an adjustable clamp for EDM of a throttle disc includes a base 1, a turntable 4, a centering mechanism 3, an adjustment mechanism, and a small round magnet bar 8. The turntable 4 is arranged on the On the base 1, the turntable 4 can be rotated on the base 1, and the turntable 4 is provided with a blind hole 14 adapted to the magnet small round bar 8, and the magnet small round bar 8 is installed on the said base 1. In the blind hole 14 , a through hole 13 adapted to the centering mechanism 3 is provided at the center of the turntable 4 , the centering mechanism 3 is installed in the through hole 13 , and the centering mechanism 3 is connected to the centering mechanism 3 . The turntable 4 is coaxial, the outer circumference of the turntable 4 is provided with a scale, and the adjustment mechanism is provided on the base 1 .

一种节流阀盘片电火花加工可调节夹具,还包括分度夹具9,所述转盘4包括盲孔圈层16、分度夹具圈层15,所述盲孔14开设在所述盲孔圈层16,所述分度夹具圈层15开设槽,所述分度夹具9安装在所述槽12中,所述分度夹具9开设有孔,所述调节机构包括固定座5、顶针11、旋钮7、挡杆10、微调螺旋6,所述挡杆10内部有内螺纹,所述顶针11具有与所述内螺纹配合的螺杆,所述顶针11可在所述挡杆10内螺纹转动,所述固定座5安装在所述底座1上,所述微调螺旋6安装在所述固定座5上,所述顶针11穿设所述分度夹具9上开设的孔17,所述挡杆10固定安装在所述分度夹具9上,所述顶针11与所述旋钮7固定连接,所述旋钮7可顺时针、逆时针旋转顶针11,使得顶针在所述挡杆10内实现前后移动。An adjustable clamp for EDM of a throttle disc, further comprising an indexing clamp 9, the turntable 4 includes a blind hole ring layer 16 and an indexing clamp ring layer 15, the blind hole 14 is opened in the blind hole The ring layer 16, the indexing fixture ring layer 15 has a slot, the indexing fixture 9 is installed in the groove 12, the indexing fixture 9 is provided with a hole, and the adjustment mechanism includes a fixed seat 5 and a thimble 11. , knob 7, blocking rod 10, fine-tuning screw 6, the blocking rod 10 has an internal thread inside, the ejector pin 11 has a screw rod that cooperates with the internal thread, and the ejector pin 11 can rotate in the internal thread of the blocking rod 10 , the fixed seat 5 is installed on the base 1, the fine adjustment screw 6 is installed on the fixed seat 5, the thimble 11 passes through the hole 17 opened on the indexing fixture 9, the blocking rod 10 is fixedly installed on the indexing fixture 9, the ejector pin 11 is fixedly connected with the knob 7, and the knob 7 can rotate the ejector pin 11 clockwise and counterclockwise, so that the ejector pin can move back and forth in the blocking rod 10 .

所述定心机构3包括上圆柱体、下圆柱体,所述上圆柱体直径大于所述下圆柱体直径,所述下圆柱体直径与所述通孔13适配,所述下圆柱体安装于所述通孔13中。The centering mechanism 3 includes an upper cylinder and a lower cylinder, the diameter of the upper cylinder is larger than the diameter of the lower cylinder, the diameter of the lower cylinder is adapted to the through hole 13, and the lower cylinder is installed in the through hole 13 .

所述固定座5上开设长槽18,所述顶针11传设所述长槽18,顶针11可在所述长槽18内左右微小移动,当需要微调转盘时,旋转微调螺旋6,微调螺旋6可推动所述挡杆10进行微小移动,从而顶针11跟随挡杆10进行微小移动,且挡杆10的移动带动所述分度夹具9、转盘4的微小转动,从而实现微调。A long groove 18 is provided on the fixed seat 5, and the ejector pin 11 transmits the long slot 18. The ejector pin 11 can move slightly left and right in the long slot 18. When it is necessary to fine-tune the turntable, rotate the fine-tuning screw 6 to fine-tune the screw. 6. The blocking rod 10 can be pushed to perform small movements, so that the ejector pin 11 follows the blocking rod 10 to perform small movements, and the movement of the blocking rod 10 drives the small rotation of the indexing fixture 9 and the turntable 4, thereby realizing fine adjustment.

工作原理:节流阀盘片2中间有孔,所述定心机构3的所述大圆柱体与节流阀盘片2的孔间隙配合,节流阀盘片2可套设在所述大圆柱体上,从而实现节流阀盘片2的定心、定位,实现与所述转盘4同轴心,此外安装在所述盲孔14中的所述磁铁小圆棒8通过吸引力吸引节流阀盘片,从而实现将节流阀盘片2夹紧固定在所述转盘4上,通过定心机构3、磁铁小圆棒8的设置,从而实现节流阀盘片2可拆卸地定位、定心在所述转盘4上,可跟随所述转盘4转动。当电火花加工完节流阀盘片2上单个槽后,手动旋松旋钮7,使得顶针11与所述槽12断开接触,此时手动转动所述转盘4,节流阀盘片可跟随所述转盘4进行转动,手动转动到下一个需要加工的位置时,此时手动旋紧旋钮7,所述顶针11跟随旋钮7旋转进而向前移动,当所述顶针11紧紧顶住所述槽12的底面时,此时所述转盘4无法转动,继续微调转盘,手动旋转所述微调螺旋6,由于所述微调螺旋6抵接所述挡杆10,在所述微调螺旋6的推动下,所述挡杆10可进行微小的左右移动,从而转盘4跟随所述挡杆10进行微小转动调节,即微调,且转盘4及微调螺旋6上均设置刻度,进一步提高了调节精度。Working principle: There is a hole in the middle of the throttle disc 2, the large cylinder of the centering mechanism 3 is matched with the hole of the throttle disc 2, and the throttle disc 2 can be sleeved on the large cylinder. On the cylindrical body, the centering and positioning of the throttle disc 2 is realized, and the concentricity with the turntable 4 is realized. In addition, the magnet small round bar 8 installed in the blind hole 14 attracts the joint through the attraction force. The throttle disc 2 is clamped and fixed on the turntable 4, and the detachable positioning of the throttle disc 2 is realized by the setting of the centering mechanism 3 and the magnet small round bar 8. , centered on the turntable 4 and can follow the turntable 4 to rotate. After EDM machining a single groove on the throttle disc 2, manually loosen the knob 7 so that the ejector pin 11 is disconnected from the groove 12. At this time, the rotary disc 4 is manually rotated, and the throttle disc can follow The turntable 4 is rotated and manually rotated to the next position to be processed. At this time, the knob 7 is manually tightened, and the ejector pin 11 follows the rotation of the knob 7 and then moves forward. When the bottom surface of the groove 12 is reached, the turntable 4 cannot rotate at this time, continue to fine-tune the turntable, and manually rotate the fine-tuning screw 6. Since the fine-tuning screw 6 abuts the blocking rod 10, under the push of the fine-tuning screw 6 , the blocking rod 10 can move slightly left and right, so that the turntable 4 follows the blocking rod 10 to perform small rotation adjustment, that is, fine-tuning, and scales are set on the rotary table 4 and the fine-tuning screw 6, which further improves the adjustment accuracy.

以上所举实施例为本实用新型的较佳实施方式,仅用来方便说明本实用新型,并非对本实用新型作任何形式上的限制,任何所属技术领域中具有通常知识者,若在不脱离本实用新型所提技术特征的范围内,利用本实用新型所揭示技术内容所作出局部更动或修饰的等效实施例,并且未脱离本实用新型的技术特征内容,均仍属于本实用新型技术特征的范围内。The above-mentioned embodiments are the preferred embodiments of the present invention, and are only used to facilitate the description of the present invention, and are not intended to limit the present invention in any form. Within the scope of the technical features mentioned in the utility model, the equivalent embodiments that utilize the technical contents disclosed in the present utility model to make partial changes or modifications, and do not depart from the technical feature contents of the present utility model, still belong to the technical features of the present utility model. In the range.

Claims (7)

1.一种节流阀盘片电火花加工可调节夹具,包括底座、转盘、定心机构、调节机构、磁铁小圆棒,其特征在于:所述转盘设置在所述底座上,所述转盘上设置有与磁铁小圆棒适配的盲孔,所述磁铁小圆棒安装在所述盲孔中,所述转盘中心位置设置与所述定心机构适配的通孔,所述定心机构安装在所述通孔中,所述定心机构与所述转盘同轴心,所述转盘外圆周设置刻度,所述调节机构设置在底座上。1. An adjustable clamp for EDM of a throttle disc, comprising a base, a turntable, a centering mechanism, an adjustment mechanism, and a small round magnet bar, wherein the turntable is arranged on the base, and the turntable is arranged on the base. A blind hole adapted to the magnet small round bar is arranged on the upper part of the device, the magnet small round bar is installed in the blind hole, and the center position of the turntable is provided with a through hole adapted to the centering mechanism, and the centering The mechanism is installed in the through hole, the centering mechanism is coaxial with the turntable, a scale is arranged on the outer circumference of the turntable, and the adjustment mechanism is arranged on the base. 2.如权利要求1所述的一种节流阀盘片电火花加工可调节夹具,其特征在于,还包括分度夹具,所述转盘包括盲孔圈层、分度夹具圈层,所述盲孔开设在所述盲孔圈层,所述分度夹具圈层开设槽,所述分度夹具安装在所述槽中,所述分度夹具开设有孔。2 . The adjustable clamp for EDM of a throttle disc according to claim 1 , further comprising an indexing clamp, and the turntable includes a blind hole ring layer and an indexing clamp ring layer, and the The blind hole is opened in the blind hole ring layer, the indexing fixture ring layer is provided with a groove, the indexing fixture is installed in the groove, and the indexing fixture is provided with a hole. 3.如权利要求1所述的一种节流阀盘片电火花加工可调节夹具,其特征在于,所述磁铁小圆棒的数量为大于两个。3 . The adjustable clamp for electric discharge machining of a throttle disc according to claim 1 , wherein the number of the magnet small round bars is more than two. 4 . 4.如权利要求1所述的一种节流阀盘片电火花加工可调节夹具,其特征在于,所述定心机构包括上圆柱体、下圆柱体,所述上圆柱体直径大于所述下圆柱体直径,所述下圆柱体直径与所述通孔适配,所述下圆柱体安装于所述通孔中。4 . The adjustable clamp for EDM of a throttle disc according to claim 1 , wherein the centering mechanism comprises an upper cylinder and a lower cylinder, and the diameter of the upper cylinder is larger than the diameter of the upper cylinder. 5 . The diameter of the lower cylinder is adapted to the diameter of the through hole, and the lower cylinder is installed in the through hole. 5.如权利要求2所述的一种节流阀盘片电火花加工可调节夹具,其特征在于,所述调节机构包括固定座、顶针、旋钮、挡杆、微调螺旋,所述挡杆内部有内螺纹,所述顶针具有与所述内螺纹配合的螺杆,所述顶针可在所述挡杆内螺纹转动,所述固定座安装在所述底座上,所述微调螺旋安装在所述固定座上,所述顶针穿设所述分度夹具上开设的孔,所述挡杆固定安装在所述分度夹具上,所述顶针与所述旋钮固定连接。5 . The adjustable clamp for EDM of a throttle disc according to claim 2 , wherein the adjustment mechanism comprises a fixed seat, a thimble, a knob, a stop rod, and a fine-tuning screw, and the interior of the stop rod is 5. 6 . There is an inner thread, the thimble has a screw rod matched with the inner thread, the thimble can rotate in the inner thread of the blocking rod, the fixed seat is installed on the base, and the fine adjustment screw is installed on the fixed On the seat, the thimble passes through the hole opened on the indexing fixture, the blocking rod is fixedly installed on the indexing fixture, and the thimble is fixedly connected with the knob. 6.如权利要求5所述的一种节流阀盘片电火花加工可调节夹具,其特征在于,所述固定座上开设长槽,所述顶针传设所述长槽。6 . The adjustable clamp for EDM of a throttle disc according to claim 5 , wherein a long groove is formed on the fixed seat, and the long groove is provided on the ejector pin. 7 . 7.如权利要求6所述的一种节流阀盘片电火花加工可调节夹具,其特征在于,所述微调螺旋上具有刻度。7 . The adjustable clamp for electric discharge machining of a throttle disc according to claim 6 , wherein a scale is provided on the fine adjustment screw. 8 .
CN202220098707.0U 2022-01-14 2022-01-14 A Throttle Disc EDM Adjustable Fixture Expired - Fee Related CN216607547U (en)

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CN202220098707.0U CN216607547U (en) 2022-01-14 2022-01-14 A Throttle Disc EDM Adjustable Fixture

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Application Number Priority Date Filing Date Title
CN202220098707.0U CN216607547U (en) 2022-01-14 2022-01-14 A Throttle Disc EDM Adjustable Fixture

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