CN216607547U - A Throttle Disc EDM Adjustable Fixture - Google Patents
A Throttle Disc EDM Adjustable Fixture Download PDFInfo
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- CN216607547U CN216607547U CN202220098707.0U CN202220098707U CN216607547U CN 216607547 U CN216607547 U CN 216607547U CN 202220098707 U CN202220098707 U CN 202220098707U CN 216607547 U CN216607547 U CN 216607547U
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- throttle disc
- edm
- centering mechanism
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Abstract
Description
技术领域technical field
本实用新型涉及零件加工固定领域,更具体地说,尤其涉及一种节流阀盘片电火花加工可调节夹具。The utility model relates to the field of machining and fixing of parts, in particular to an adjustable clamp for electric spark machining of a throttle disc.
背景技术Background technique
申请人在先申请“CN210208963U一种防止节流阀片加工变形的固定装置”,上述专利中公开的固定装置是使用铣床加工方式进行节流阀片加工,其使用的是整体刀具进行加工,固定装置不能进行转动,其不适宜用于电火花加工方式,因此考虑使用电火花进行加工,进而需要设计一种适用于电火花加工的节流阀盘片夹具,对节流阀盘片进行定心、定位、转动等,使用单个槽的刀具进行加工,实现节流阀盘片单个槽的逐个依次加工。The applicant previously applied for "CN210208963U A fixing device for preventing the processing deformation of the throttle valve plate". The fixing device disclosed in the above patent is to use the milling machine processing method to process the throttle valve plate, which uses an integral tool for processing and fixing. The device cannot be rotated, and it is not suitable for EDM. Therefore, EDM is considered for processing, and a throttle disc clamp suitable for EDM needs to be designed to center the throttle disc. , positioning, rotation, etc., use a single-slot tool for processing to realize the sequential processing of a single slot of the throttle disc.
实用新型内容Utility model content
本实用新型的目的是提供一种节流阀盘片电火花加工可调节夹具,其适用于电火花加工方式,且节流阀盘片在加工过程中可实现大幅转动、微调等,且方便节流阀盘片精准定位、定心。The purpose of this utility model is to provide an adjustable clamp for electric spark machining of a throttle disc, which is suitable for EDM, and the throttle disc can realize large rotation, fine adjustment, etc. during the machining process, and it is convenient to save The flow valve disc is precisely positioned and centered.
本实用新型的上述技术目的是通过以下技术方案得以实现:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种节流阀盘片电火花加工可调节夹具,包括底座、转盘、定心机构、调节机构、磁铁小圆棒,其特征在于:所述转盘设置在所述底座上,所述转盘上设置有与磁铁小圆棒适配的盲孔,所述磁铁小圆棒安装在所述盲孔中,所述转盘中心位置设置与所述定心机构适配的通孔,所述定心机构安装在所述通孔中,所述定心机构与所述转盘同轴心,所述转盘外圆周设置刻度,所述调节机构设置在底座上。An adjustable clamp for electric discharge machining of a throttle disc, comprising a base, a turntable, a centering mechanism, an adjustment mechanism, and a small round magnet bar, characterized in that the turntable is arranged on the base, and the turntable is arranged on the There is a blind hole adapted to the magnet small round bar, the magnet small round bar is installed in the blind hole, the center of the turntable is provided with a through hole adapted to the centering mechanism, and the centering mechanism is installed In the through hole, the centering mechanism is coaxial with the turntable, the outer circumference of the turntable is provided with a scale, and the adjustment mechanism is provided on the base.
进一步,还包括分度夹具,所述转盘包括盲孔圈层、分度夹具圈层,所述盲孔开设在所述盲孔圈层,所述分度夹具圈层开设槽,所述分度夹具安装在所述槽中,所述分度夹具开设有孔。Further, it also includes an indexing fixture, the turntable includes a blind hole ring layer and an indexing fixture ring layer, the blind holes are opened in the blind hole ring layer, the indexing fixture ring layer is slotted, and the indexing fixture ring layer is provided with grooves. A clamp is installed in the slot, and the indexing clamp is provided with a hole.
进一步,所述磁铁小圆棒的数量为大于两个。Further, the number of the magnet small round bars is more than two.
进一步,所述定心机构包括上圆柱体、下圆柱体,所述上圆柱体直径大于所述下圆柱体直径,所述下圆柱体直径与所述通孔适配,所述下圆柱体安装于所述通孔中。Further, the centering mechanism includes an upper cylinder and a lower cylinder, the diameter of the upper cylinder is larger than the diameter of the lower cylinder, the diameter of the lower cylinder is adapted to the through hole, and the lower cylinder is installed in the through hole.
进一步,所述调节机构包括固定座、顶针、旋钮、挡杆、微调螺旋,所述挡杆内部有内螺纹,所述顶针具有与所述内螺纹配合的螺杆,所述顶针可在所述挡杆内螺纹转动,所述固定座安装在所述底座上,所述微调螺旋安装在所述固定座上,所述顶针穿设所述分度夹具上开设的孔,所述挡杆固定安装在所述分度夹具上,所述顶针与所述旋钮固定连接。Further, the adjustment mechanism includes a fixed seat, a thimble, a knob, a blocking rod, and a fine-tuning screw, the blocking rod has an internal thread inside, the thimble has a screw rod matched with the internal thread, and the thimble can be in the block The inner thread of the rod rotates, the fixed seat is installed on the base, the fine adjustment screw is installed on the fixed seat, the thimble passes through the hole opened on the indexing fixture, and the blocking rod is fixedly installed on the On the indexing fixture, the ejector pin is fixedly connected with the knob.
进一步,所述固定座上开设长槽,所述顶针传设所述长槽。Further, a long groove is formed on the fixing seat, and the thimble is provided with the long groove.
进一步,所述微调螺旋上具有刻度。Further, the fine adjustment screw has a scale.
本申请的有益效果在于:The beneficial effects of this application are:
本申请提出了一种节流阀盘片电火花加工可调节夹具,可实现节流阀盘片在电火花加工过程中的精准快速定位、定心,可按需求实现节流阀盘片的大幅转动、微调等动作。This application proposes an adjustable clamp for EDM of a throttle disc, which can realize accurate and rapid positioning and centering of the throttle disc during the EDM process, and can realize a large size of the throttle disc according to requirements. Rotation, fine-tuning, etc.
附图说明Description of drawings
下面结合附图中的实施例对本实用新型作进一步的详细说明,但并不构成对本实用新型的任何限制。The present utility model will be further described in detail below with reference to the embodiments in the accompanying drawings, but it does not constitute any limitation to the present utility model.
图1为可调节夹具安装上节流阀盘片后的示意图;Fig. 1 is the schematic diagram after the adjustable clamp is installed on the throttle disc;
图2为分度夹具、磁铁小圆棒、定心机构示意图;Fig. 2 is a schematic diagram of an indexing fixture, a small round magnet bar, and a centering mechanism;
图3为底座及调节机构示意图;Figure 3 is a schematic diagram of the base and the adjustment mechanism;
图4为调节机构去掉固定座后的示意图;Fig. 4 is the schematic diagram after the adjustment mechanism removes the fixed seat;
图5为节流阀盘片电火花加工可调节夹具的示意图;Fig. 5 is a schematic diagram of an adjustable clamp for EDM of a throttle disc;
图6为转盘的示意图;Fig. 6 is the schematic diagram of the turntable;
图7为转盘的另一角度示意图。FIG. 7 is another perspective view of the turntable.
附图标记说明如下:The reference numerals are explained as follows:
1.底座;2.节流阀盘片;3.定心机构;4.转盘;5.固定座;6.微调螺旋;7.旋钮;8.磁铁小圆棒;9.分度夹具;10.挡杆;11.顶针;12.槽;13.通孔;14.盲孔;15.分度夹具圈层;16.盲孔圈层;17.孔;18.长槽。1. Base; 2. Throttle valve disc; 3. Centering mechanism; 4. Turntable; 5. Fixed seat; 6. Fine adjustment screw; 7. Knob; 11. Thimble; 12. Slot; 13. Through hole; 14. Blind hole; 15. Indexing fixture ring; 16. Blind hole ring; 17. Hole; 18. Long slot.
具体实施方式Detailed ways
如图1-图7所示,一种节流阀盘片电火花加工可调节夹具,包括底座1、转盘4、定心机构3、调节机构、磁铁小圆棒8,所述转盘4设置在所述底座1上,所述转盘4可在所述底座1上转动,所述转盘4上设置有与磁铁小圆棒8适配的盲孔14,所述磁铁小圆棒8安装在所述盲孔14中,所述转盘4中心位置设置与所述定心机构3适配的通孔13,所述定心机构3安装在所述通孔13中,所述定心机构3与所述转盘4同轴心,所述转盘4外圆周设置刻度,所述调节机构设置在底座1上。As shown in Figures 1-7, an adjustable clamp for EDM of a throttle disc includes a
一种节流阀盘片电火花加工可调节夹具,还包括分度夹具9,所述转盘4包括盲孔圈层16、分度夹具圈层15,所述盲孔14开设在所述盲孔圈层16,所述分度夹具圈层15开设槽,所述分度夹具9安装在所述槽12中,所述分度夹具9开设有孔,所述调节机构包括固定座5、顶针11、旋钮7、挡杆10、微调螺旋6,所述挡杆10内部有内螺纹,所述顶针11具有与所述内螺纹配合的螺杆,所述顶针11可在所述挡杆10内螺纹转动,所述固定座5安装在所述底座1上,所述微调螺旋6安装在所述固定座5上,所述顶针11穿设所述分度夹具9上开设的孔17,所述挡杆10固定安装在所述分度夹具9上,所述顶针11与所述旋钮7固定连接,所述旋钮7可顺时针、逆时针旋转顶针11,使得顶针在所述挡杆10内实现前后移动。An adjustable clamp for EDM of a throttle disc, further comprising an
所述定心机构3包括上圆柱体、下圆柱体,所述上圆柱体直径大于所述下圆柱体直径,所述下圆柱体直径与所述通孔13适配,所述下圆柱体安装于所述通孔13中。The
所述固定座5上开设长槽18,所述顶针11传设所述长槽18,顶针11可在所述长槽18内左右微小移动,当需要微调转盘时,旋转微调螺旋6,微调螺旋6可推动所述挡杆10进行微小移动,从而顶针11跟随挡杆10进行微小移动,且挡杆10的移动带动所述分度夹具9、转盘4的微小转动,从而实现微调。A
工作原理:节流阀盘片2中间有孔,所述定心机构3的所述大圆柱体与节流阀盘片2的孔间隙配合,节流阀盘片2可套设在所述大圆柱体上,从而实现节流阀盘片2的定心、定位,实现与所述转盘4同轴心,此外安装在所述盲孔14中的所述磁铁小圆棒8通过吸引力吸引节流阀盘片,从而实现将节流阀盘片2夹紧固定在所述转盘4上,通过定心机构3、磁铁小圆棒8的设置,从而实现节流阀盘片2可拆卸地定位、定心在所述转盘4上,可跟随所述转盘4转动。当电火花加工完节流阀盘片2上单个槽后,手动旋松旋钮7,使得顶针11与所述槽12断开接触,此时手动转动所述转盘4,节流阀盘片可跟随所述转盘4进行转动,手动转动到下一个需要加工的位置时,此时手动旋紧旋钮7,所述顶针11跟随旋钮7旋转进而向前移动,当所述顶针11紧紧顶住所述槽12的底面时,此时所述转盘4无法转动,继续微调转盘,手动旋转所述微调螺旋6,由于所述微调螺旋6抵接所述挡杆10,在所述微调螺旋6的推动下,所述挡杆10可进行微小的左右移动,从而转盘4跟随所述挡杆10进行微小转动调节,即微调,且转盘4及微调螺旋6上均设置刻度,进一步提高了调节精度。Working principle: There is a hole in the middle of the throttle disc 2, the large cylinder of the
以上所举实施例为本实用新型的较佳实施方式,仅用来方便说明本实用新型,并非对本实用新型作任何形式上的限制,任何所属技术领域中具有通常知识者,若在不脱离本实用新型所提技术特征的范围内,利用本实用新型所揭示技术内容所作出局部更动或修饰的等效实施例,并且未脱离本实用新型的技术特征内容,均仍属于本实用新型技术特征的范围内。The above-mentioned embodiments are the preferred embodiments of the present invention, and are only used to facilitate the description of the present invention, and are not intended to limit the present invention in any form. Within the scope of the technical features mentioned in the utility model, the equivalent embodiments that utilize the technical contents disclosed in the present utility model to make partial changes or modifications, and do not depart from the technical feature contents of the present utility model, still belong to the technical features of the present utility model. In the range.
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CN202220098707.0U CN216607547U (en) | 2022-01-14 | 2022-01-14 | A Throttle Disc EDM Adjustable Fixture |
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