CN216598317U

CN216598317U - Integrated connector

Info

Publication number: CN216598317U
Application number: CN202022859892.4U
Authority: CN
Inventors: 周振山
Original assignee: Dongguan Nenglian Electronic Technology Co ltd
Current assignee: Dongguan Nenglian Electronic Technology Co ltd
Priority date: 2020-09-07
Filing date: 2020-12-02
Publication date: 2022-05-24
Anticipated expiration: 2030-12-02

Abstract

The utility model discloses an integrated connector, which comprises an integrated base (1), wherein an integrated junction box (2) which is integrally formed is arranged on the integrated base, a high-voltage wiring integrated module (3) for connecting a high-voltage wiring harness is arranged at one end of the integrated junction box, a fusing integrated module (4) and a metal connecting conductor (7) are arranged in the integrated junction box, the high-voltage wiring integrated module and the fusing integrated module are electrically connected through the metal connecting conductor, a plug integrated module (5) and a socket integrated module (6) which are matched are arranged on the periphery of the integrated junction box, and a cover (8) which is fixedly connected is arranged above the integrated junction box The whole weight of the machine is reduced, and the machine is safer.

Description

Integrated connector

Technical Field

The utility model relates to the field of connectors, in particular to an integrated connector.

Background

With the continuous development of new energy, more and more devices need to be equipped with connectors such as adapted high voltage, fuse, low pressure, for example: new energy electric vehicles, or not new energy vehicles, but also connectors, such as: buses, and the like. However, when a plurality of existing connectors are installed together, the equipment needs to be improved because of occupying a large space, which is troublesome on one hand and causes great waste on the other hand.

As in application No.: 2018114831719, in the connector for battery pack and fuse box breaker module thereof, in which the connectors such as high voltage positive and negative electrodes, fuse box, fuse, etc. are simply placed on a board, the method does not solve the problem of large space occupied by the connectors, because the connectors are integrated on a board, although the high voltage, low voltage, positive and negative electrode harnesses are easily distinguished, after connecting the specific harness, the harness is covered on the high voltage or low voltage or fuse, etc., the wiring is relatively disordered, and when operating other connectors, the connectors related to the connection of the harness need to be removed completely, because the harness is connected with high voltage, it is very unsafe, and the arrangement is not space-saving and light-weight because the multiple connecting devices are independent, and the integrated connecting board needs to be connected secondarily, is not favorable for the miniaturization and light weight design of related equipment.

SUMMERY OF THE UTILITY MODEL

The utility model provides an integrated connector, which solves the problems of large occupied space, messy arrangement of flat cables, unsafe operation, heavy weight and the like when a plurality of connectors are installed together.

In order to solve the technical problems, the technical scheme of the utility model is as follows: the utility model provides an integrated connector, includes integrated base (1), is equipped with integrated into one piece's integrated terminal box (2) on integrated base (1) integrated terminal box (2) one end is equipped with high-pressure wiring collection moulding piece (3) that are used for connecting the high-pressure pencil be equipped with fusing collection moulding piece (4) and metal connecting conductor (7) in integrated terminal box (2), high-pressure wiring collection moulding piece (3) with fusing collection moulding piece (4) are connected through metal connecting conductor (7) electricity be equipped with assorted plug collection moulding piece (5) and socket collection moulding piece (6) on the periphery of integrated terminal box (2) top is equipped with fixed connection's lid (8).

Preferably, the socket integrated module (6) is independently arranged on the integrated base (1), or the socket integrated module (6) and the integrated base (1) are integrally formed, or the socket integrated module (6), the integrated base (1) and the integrated junction box (2) are integrally formed.

Preferably, one or more groups of the plug integration modules (5) and the socket integration modules (6) which are matched with each other are arranged on the periphery of the integrated junction box (2), the plug integration modules (5) are two-core plug modules (51) and/or multi-core plug modules (52), the socket integration modules (6) are two-core socket modules (61) and/or multi-core socket modules (62), the two-core plug modules (51) are matched with the two-core socket modules (61), and the multi-core plug modules (52) are matched with the multi-core socket modules (62).

Preferably, the socket integrated module (6) is arranged on two side edges of the integrated junction box (2) or two side edges of the high-voltage wiring integrated module (3).

Preferably, the high-voltage wiring integrated module (3) comprises a connecting end (31) used for connecting a high-voltage wiring harness, a connecting end fixing piece (32) and a high-voltage wiring base (33), the connecting end (31) is connected with the connecting end fixing piece (32) in a matched mode, the connecting end (31) is fixedly connected with the integrated wiring box (2) or is arranged in an integrated mode, the high-voltage wiring base (33) is arranged in the integrated wiring box (2), and the high-voltage wiring base (33) is integrally formed with the integrated wiring box (2).

Preferably, the high-voltage wiring base (33) is provided with a connecting hole (35) for connecting a high-voltage wire harness and a wire nose fixing piece (34) for fixing the high-voltage wire harness.

Preferably, the wire nose fixing piece (34) is a screw.

Preferably, fusing collection moulding piece (4) includes fuse (41) and fuse connecting seat (42), fuse connecting seat (42) set up in integrated terminal box (2), just fuse connecting seat (42) with integrated terminal box (2) integrated into one piece, fuse (41) with fuse connecting seat (42) phase-match connection.

Preferably, be equipped with on fuse connecting seat (42) and be used for connecting female end (43) of fuse (41) be equipped with public end (44) on fuse (41), female end (43) with public end (44) phase-match connection.

Preferably, female end (43) that are equipped with on fuse connecting seat (42) have two sets ofly public end (44) that are equipped with on fuse (41) also have two sets ofly, two sets ofly be equipped with interval (45) between female end (43), interval (45) with fuse (41) phase-match.

Preferably, one end of the metal connecting conductor (7) is connected with the high-voltage wire harness through the connecting hole (35) and the wire nose fixing piece (34), and the other end of the metal connecting conductor (7) is connected with the fuse (41) through one group of female end (43) and male end (44).

Preferably, the female end (43) is a 'Lu' shaped socket, the male end (44) is a 'Lu' shaped plug, and the male end (44) is matched with the female end (43).

Preferably, one end of the metal connecting conductor (7) is provided with a through hole (71) matched with the connecting hole (35), and one end of the metal connecting conductor (7) is connected with the high-voltage wire harness through the through hole (71), the connecting hole (35) and the wire nose fixing piece (34).

Preferably, the metal connection conductor (7) has a zigzag shape or an L-shape.

Preferably, the metal connecting conductor (7) is made of copper.

The utility model has the following beneficial effects: (1) compared with the traditional connector integrated board, the high-voltage wiring box (namely, the high-voltage wiring integrated module), the heating connector (namely, the plug integrated module and the socket integrated module), the low-voltage wiring device (namely, the plug integrated module and the socket integrated module) and the fuse (namely, the fusing integrated module) are integrated together, and can be directly connected with related components, such as a battery pack, so that the space is greatly saved, and the overall weight of the connector is reduced. (2) Compared with the traditional method that the fuse and the high-voltage junction box are arranged independently and connected in other modes, the fuse is arranged in the integrated junction box and integrated into a whole, and then the fuse is directly connected with the fusing integrated module through the metal connecting conductor, so that on one hand, the arranged parts are greatly saved, and on the other hand, compared with the traditional operation mode, the fuse is very safe and simple. (3) The utility model integrates the traditional heating connector and the low-voltage connector into the plug integrated module and the socket integrated module, greatly saves space compared with the traditional method of independently arranging the heating connector or the low-voltage connector, and because the heating connector and the low-voltage connector are integrated together, the heating connector can be directly connected with the high-voltage wiring integrated module without additionally arranging other devices in the traditional mode, saves more component arrangement, and simultaneously, because high voltage is required to be connected, the socket integrated module can be directly connected through internal arrangement by arranging the socket integrated module on the integrated base, thereby being safer. (4) The heating connector and the low-voltage connector are integrated into the matched plug integrated module and the socket integrated module, so that the plug integrated module and the socket integrated module can be directly plugged and pulled out, are relatively independent, are more convenient to operate, and do not influence the independent disassembly and replacement of other parts. Moreover, the wiring harness is arranged on the periphery of the integrated junction box, so that on one hand, the space can be saved, on the other hand, after the wiring harness is connected with a specific wiring harness, the wiring harness can be routed from the side of the integrated junction box, the operation of the integrated junction box, the high-voltage wiring integrated module and the fusing integrated module cannot be influenced, and the wiring harness is independent relatively. (5) The metal connecting conductor is Z-shaped or L-shaped, the design structure is ingenious, more connecting parts are saved compared with the traditional arrangement, the metal connecting conductor is safer, and the space is saved due to the bent structure. (6) The utility model is integrated on the whole, and the cover and the integrated junction box can be fixedly connected, so that the sealing performance is very good, and the waterproof performance can be realized.

Drawings

Fig. 1 is a perspective view of an integrated connector of the present invention.

Fig. 2 is an exploded view of the integrated connector of the present invention.

Fig. 3 is a perspective view of an integrated base of the integrated connector of the present invention.

Fig. 4 is a cross-sectional view of the integrated connector of the present invention.

Fig. 5 is a perspective view of a fuse of the integrated connector of the present invention.

Fig. 6 is a cross-sectional view of the metal connecting conductor of the integrated connector of the present invention in a zigzag shape.

Fig. 7 is a cross-sectional view of the metal connecting conductor of the integrated connector of the present invention in an "L" shape.

Names of the corresponding components or flow names represented by numerals or letters in the drawings: 1. an integrated base; 2. an integrated junction box; 3. the high-voltage wiring integrated module comprises a high-voltage wiring integrated module, a connecting end fixing piece, a high-voltage wiring base, a wire nose fixing piece and a connecting hole, wherein the connecting end is 31; 4. fusing integrated module, 41 fuse, 42 fuse connecting seat, 43 female end, 44 male end, 45 interval; 5. the plug integrated module, 51, a two-core plug module, 52, a multi-core plug module; 6. a socket integrated module, 61, a two-core socket module, 62, a multi-core socket module; 7. metal connection conductors, 71 vias; 8. a cover; 9. a high voltage wire harness.

The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted; the same or similar reference numerals correspond to the same or similar parts; the terms describing positional relationships in the drawings are for illustrative purposes only and are not to be construed as limiting the patent.

Detailed Description

In order to facilitate understanding for those skilled in the art, the present invention will be described in further detail with reference to the accompanying drawings and examples. The method comprises the following specific steps:

as shown in fig. 1-7, the integrated connector includes an integrated base 1, an integrated junction box 2 formed integrally on the integrated base 1, a high-voltage wiring integrated module 3 for connecting a high-voltage wiring harness 9 is arranged at one end of the integrated junction box 2, a fusing integrated module 4 and a metal connecting conductor 7 are arranged in the integrated junction box 2, the high-voltage wiring integrated module 3 and the fusing integrated module 4 are electrically connected through the metal connecting conductor 7, a plug integrated module 5 and a socket integrated module 6 which are matched with each other are arranged on the periphery of the integrated junction box 2, and a cover 8 fixedly connected with each other is arranged above the integrated junction box 2. The cover and the integrated junction box are fixedly and hermetically connected in the embodiment, and the integrated connector is integrated on the whole and hermetically connected, so that the sealing performance is very good, and the waterproof performance can be realized.

Specifically, the socket integrated module 6 is independently arranged on the integrated base 1, or the socket integrated module 6 and the integrated base 1 are integrally formed, or the socket integrated module 6, the integrated base 1 and the integrated junction box 2 are integrally formed. In this embodiment, the socket integrated module 6, the integrated base 1 and the integrated junction box 2 are integrally formed. As shown in fig. 3.

Specifically, one or more sets of plug integration modules 5 and socket integration modules 6 are arranged on the periphery of the integrated junction box 2, the plug integration modules 5 are two-core plug modules 51 and/or multi-core plug modules 52, the socket integration modules 6 are two-core socket modules 61 and/or multi-core socket modules 62, the two-core plug modules 51 are matched with the two-core socket modules 61, and the multi-core plug modules 52 are matched with the multi-core socket modules 62. In the present embodiment, two sets of plug integrated modules 5 and jack integrated modules 6 are provided, one set is a two-core plug module 51 and a two-core jack module 61, and the other set is a multi-core plug module 52 and a multi-core jack module 62 having 18 cores, as shown in fig. 1 to 3. Of course, other numbers of cores may be provided, or a set of the plug-in integrated module 5 and the receptacle-in integrated module 6 having only one core may be provided.

Specifically, the socket integrated modules 6 are disposed on two sides of the integrated junction box 2 or two sides of the corresponding high-voltage wiring integrated module 3. In this embodiment, the socket integrated modules 6 are disposed on two sides of the integrated junction box 2, specifically two sides corresponding to the high-voltage wiring integrated module 3. As shown in fig. 1. Because set up the side, the pencil is walked the line from the side directly, can not influence the operation to integrated terminal box, high-voltage wiring integrated module and fusing integrated module, and is independent separately relatively.

Specifically, high-voltage wiring integrated module 3 includes link 31, link mounting 32 and high-voltage wiring base 33 that are used for connecting the high-voltage wiring harness, and link 31 and link mounting 32 phase-match connection, link 31 and integrated terminal box 2 fixed connection or integrated into one piece set up, and high-voltage wiring base 33 sets up in integrated terminal box 2, and high-voltage wiring base 33 and integrated terminal box 2 integrated into one piece. In this embodiment, the connecting terminal 31 is integrally formed with the integrated terminal box 2, as shown in fig. 3, but the connecting terminal 31 may be separately formed and then fixedly connected with the integrated terminal box.

Specifically, the high-voltage wiring base 33 is provided with a connection hole 35 for connecting a high-voltage wire harness and a wire nose fixing member 34 for fixing the high-voltage wire harness. The wire nose fixing member 34 is a screw in the present embodiment, as shown in fig. 4, but of course, the wire nose fixing member may be another fixing member, and is not limited to a screw.

Specifically, fusing collection moulding piece 4 includes fuse 41 and fuse connecting seat 42, and fuse connecting seat 42 sets up in integrated terminal box 2, and fuse connecting seat 42 and integrated terminal box 2 integrated into one piece, fuse 41 and fuse connecting seat 42 phase-match connection. Be equipped with the female end 43 that is used for connecting fuse 41 on fuse connecting seat 42, be equipped with public end 44 on fuse 41, female end 43 and public end 44 phase-match connection.

Specifically, female end 43 that is equipped with on fuse connecting seat 42 has two sets ofly, and public end 44 that is equipped with on fuse 41 also has two sets ofly, is equipped with interval 45 between two sets of female ends 43, and interval 45 and fuse 41 phase-match. In this embodiment, female end 43 is a "luer" shaped socket, male end 44 is a "luer" shaped plug, and male end 44 mates with female end 43. Of course, the shape of the male and female ends is not limited, and other shapes are possible. The effect of placing the fuse is played on the one hand to interval 45 in this embodiment, and on the other hand, can the chucking fuse, need not increase other fixed part again, and moreover, the effect of the electric connection of fuse and other parts is played on the one hand in the design of public end, female end, on the other hand, also can play the effect of fixed fuse.

Specifically, one end of the metal connecting conductor 7 is connected to the high-voltage wire harness through the connecting hole 35 and the wire nose fixing member 34, and the other end of the metal connecting conductor 7 is connected to the fuse 41 through one set of the female terminal 43 and the male terminal 44. In this embodiment, a through hole 71 matched with the connection hole 35 is provided at one end of the metal connection conductor 7, and one end of the metal connection conductor 7 is connected with the high-voltage wire harness through the through hole 71, the connection hole 35 and the wire nose fixing member 34.

Specifically, the metal connection conductor 7 has a zigzag shape or an L shape, as shown in fig. 6 and 7. In this embodiment, the metal connecting conductor 7 is made of a copper material, and has a "Z" shape, but is not limited to the "Z" shape or the "L" shape, and other equivalent turning shapes are also possible, so long as the connecting function is achieved, the metal connecting conductor is not limited to the copper material, and may be made of other materials, so long as the connection under high voltage can be ensured, and the performance is not changed.

It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. An integrated connector, comprising: including integrated base (1), be equipped with integrated into one piece's integrated terminal box (2) on integrated base (1) integrated terminal box (2) one end is equipped with high-pressure wiring integrated module (3) that are used for connecting the high-pressure pencil be equipped with fusing integrated module (4) and metal connecting conductor (7) in integrated terminal box (2), high-pressure wiring integrated module (3) with fusing integrated module (4) are connected through metal connecting conductor (7) electricity be equipped with assorted plug integrated module (5) and socket integrated module (6) on the periphery of integrated terminal box (2) top is equipped with fixed connection's lid (8).

2. The integrated connector of claim 1, wherein: the socket integrated module (6) is independently arranged on the integrated base (1), or the socket integrated module (6) and the integrated base (1) are integrally formed, or the socket integrated module (6), the integrated base (1) and the integrated junction box (2) are integrally formed.

3. The integrated connector of claim 2, wherein: the periphery of the integrated junction box (2) is provided with a plug integrated module (5) and a socket integrated module (6) which are matched with each other, the plug integrated module (5) is a two-core plug module (51) and/or a multi-core plug module (52), the socket integrated module (6) is a two-core socket module (61) and/or a multi-core socket module (62), the two-core plug module (51) is matched with the two-core socket module (61), and the multi-core plug module (52) is matched with the multi-core socket module (62).

4. The integrated connector of any one of claims 1-3, wherein: the socket integrated module (6) is arranged on two side edges of the integrated junction box (2) or two side edges corresponding to the high-voltage wiring integrated module (3).

5. The integrated connector of claim 4, wherein: high-voltage connection integrated module (3) is including link (31), link mounting (32) and high-voltage connection base (33) that are used for connecting the high-voltage pencil, link (31) with link mounting (32) phase-match connection, link (31) with integrated terminal box (2) fixed connection or integrated into one piece set up, high-voltage connection base (33) set up in integrated terminal box (2), just high-voltage connection base (33) with integrated terminal box (2) integrated into one piece.

6. The integrated connector of claim 5, wherein: the high-voltage wiring base (33) is provided with a connecting hole (35) for connecting a high-voltage wire harness and a wire nose fixing piece (34) for fixing the high-voltage wire harness.

7. The integrated connector of claim 6, wherein: the wire nose fixing piece (34) is a screw.

8. The integrated connector of claim 6 or 7, wherein: fuse integrated module (4) include fuse (41) and fuse connecting seat (42), fuse connecting seat (42) set up in integrated terminal box (2), just fuse connecting seat (42) with integrated terminal box (2) integrated into one piece, fuse (41) with fuse connecting seat (42) phase-match connection.

9. The integrated connector of claim 8, wherein: be equipped with on fuse connecting seat (42) and be used for connecting female end (43) of fuse (41) be equipped with public end (44) on fuse (41), female end (43) with public end (44) phase-match connection.

10. The integrated connector of claim 9, wherein: fuse connecting seat (42) are gone up and are equipped with female end (43) have two sets ofly be equipped with on fuse (41) public end (44) also have two sets ofly, two sets ofly be equipped with interval (45) between female end (43), interval (45) with fuse (41) phase-match.

11. The integrated connector of claim 10, wherein: one end of the metal connecting conductor (7) is connected with a high-voltage wire harness through the connecting hole (35) and the wire nose fixing piece (34), and the other end of the metal connecting conductor (7) is connected with the fuse (41) through one group of female end (43) and male end (44).

12. The integrated connector of any one of claims 9-11, wherein: the female end (43) is a 'Lu' shaped socket, the male end (44) is a 'Lu' shaped plug, and the male end (44) is matched with the female end (43).

13. The integrated connector of claim 11, wherein: one end of the metal connecting conductor (7) is provided with a through hole (71) matched with the connecting hole (35), and one end of the metal connecting conductor (7) is connected with a high-voltage wire harness through the through hole (71), the connecting hole (35) and the wire nose fixing piece (34).

14. The integrated connector of claim 4, wherein: the metal connecting conductor (7) is Z-shaped or L-shaped.

15. The integrated connector of claim 8, wherein: the metal connecting conductor (7) is Z-shaped or L-shaped.

16. The integrated connector of claim 12, wherein: the metal connecting conductor (7) is Z-shaped or L-shaped.

17. The integrated connector of any of claims 1-3 or 5-7 or 9-11 or 13, wherein: the metal connecting conductor (7) is Z-shaped or L-shaped.

18. The integrated connector of claim 14, wherein: the metal connecting conductor (7) is made of copper.

19. The integrated connector of claim 15, wherein: the metal connecting conductor (7) is made of copper.

20. The integrated connector of claim 16, wherein: the metal connecting conductor (7) is made of copper.

21. The integrated connector of claim 17, wherein: the metal connecting conductor (7) is made of copper.