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CN216590140U - Novel waterproof ventilative explosion-proof valve module of fire prevention star - Google Patents

Novel waterproof ventilative explosion-proof valve module of fire prevention star Download PDF

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CN216590140U
CN216590140U CN202123177760.4U CN202123177760U CN216590140U CN 216590140 U CN216590140 U CN 216590140U CN 202123177760 U CN202123177760 U CN 202123177760U CN 216590140 U CN216590140 U CN 216590140U
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explosion
proof valve
proof
baffle plate
valve assembly
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刘向民
李鹏飞
余海龙
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Dongguan Puw Eptfe Material Co ltd
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Dongguan Puw Eptfe Material Co ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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Abstract

本实用新型公开一种新型防火星防水透气防爆阀组件,其包括外壳体以及安装于外壳体前端的前端防爆阀和设置于外壳体后端的尾端防爆阀,所述外壳体内设置有用于阻挡火星、火焰、固体或胶状的固气混合物中的一种或一种以上物质通过的遮挡片,该遮挡片位于前端防爆阀与尾端防爆阀之间,该遮挡片上具有至少两片挡板,每片挡板均具有复数通气孔,且相邻两片挡板的通气孔呈错位分布。本实用新型集防水、透气、阻止火星和火焰、防爆等多功能为一体,并且结构简单、拆装便捷、且产品性能稳定、易于批量生产及推广应用。本实用新型特有的防火星功能很重要,可以极大地提高电池包的安全性、也降低和消除了潜在的安全风险和隐患。

Figure 202123177760

The utility model discloses a novel spark-proof, waterproof and breathable explosion-proof valve assembly, which comprises an outer casing, a front-end explosion-proof valve installed at the front end of the outer casing, and a tail-end explosion-proof valve arranged at the rear end of the outer casing. , flame, solid or colloidal solid-gas mixture, one or more substances pass through the shielding piece, the shielding piece is located between the front end explosion-proof valve and the rear end explosion-proof valve, and there are at least two baffles on the shielding piece, Each baffle plate has a plurality of ventilation holes, and the ventilation holes of two adjacent baffle plates are distributed in dislocation. The utility model integrates the functions of waterproofing, ventilation, preventing sparks and flames, explosion-proof and the like, and has the advantages of simple structure, convenient disassembly and assembly, stable product performance, and easy mass production and popularization and application. The unique anti-mars function of the utility model is very important, which can greatly improve the safety of the battery pack, and also reduce and eliminate potential safety risks and hidden dangers.

Figure 202123177760

Description

一种新型防火星防水透气防爆阀组件A new type of anti-Mars waterproof breathable explosion-proof valve assembly

技术领域:Technical field:

本实用新型涉及防爆阀技术领域,特指一种新型防火星防水透气防爆阀组件。The utility model relates to the technical field of explosion-proof valves, in particular to a novel spark-proof, waterproof, breathable, and explosion-proof valve assembly.

背景技术:Background technique:

在汽车电动化趋势下,我国电动汽车体量迅速增长,但与此同时,电动汽车起火燃烧事故频频发生,电动汽车安全事宜成为新能源汽车产业持续健康发展的根本保障,为此,相关部门最新发布了《电动汽车安全要求》、《电动客车安全要求》、《电动汽车用动力蓄电池安全要求》等电动强制性国家标准,并于2020年1月1日正式实施,针对上述强制性国家标准的发布与实施,对新能源汽车的电气安全和功能安全、整车防水、绝缘性能、电池热扩散等提出更高的要求。Under the trend of vehicle electrification, the volume of electric vehicles in my country has grown rapidly. However, at the same time, electric vehicle fires and combustion accidents occur frequently. Electric vehicle safety issues have become the fundamental guarantee for the sustainable and healthy development of the new energy vehicle industry. Electric mandatory national standards such as "Safety Requirements for Electric Vehicles", "Safety Requirements for Electric Passenger Cars" and "Safety Requirements for Power Batteries for Electric Vehicles" have been released, which were officially implemented on January 1, 2020. The release and implementation put forward higher requirements for the electrical safety and functional safety of new energy vehicles, vehicle waterproofing, insulation performance, and battery thermal diffusion.

电动车动力系统电池PACK、电控、电机等作为新能源电动汽车的核心,其安全性及工作可靠性至关重要。为了保证其安全稳定的工作,需要防水、防尘,即理论上需要完全密封,但在完全密封状态下,一旦内部发生短路、电池过充或过放等异常热失控时将产生和积聚大量的高温、高压气体,同时也会产生大量含有固体或胶状物质的固气混合物,如果不能及时地排出、通常情况下将发生剧烈起火、燃烧、爆炸,造成重大人员伤亡及财产损失。Electric vehicle power system battery pack, electronic control, motor, etc., as the core of new energy electric vehicle, its safety and working reliability are very important. In order to ensure its safe and stable work, it needs to be waterproof and dustproof, that is, it needs to be completely sealed in theory, but in a completely sealed state, once the internal short circuit, battery overcharge or overdischarge and other abnormal thermal runaway will generate and accumulate a large amount of High temperature and high pressure gas will also produce a large amount of solid-gas mixture containing solid or colloidal substances. If it cannot be discharged in time, violent fire, combustion and explosion will usually occur, resulting in heavy casualties and property losses.

因此,目前采用在电池包等动力系统组件上安装一个或多个防水透气防爆阀的方案对动力电池系统进行防水、防爆,以此预防或降低电池包内爆燃、爆破等突发异常事故所造成的人员伤亡及财产损失。Therefore, at present, the solution of installing one or more waterproof, breathable and explosion-proof valves on power system components such as battery packs is used to waterproof and explosion-proof the power battery system, so as to prevent or reduce the deflagration, blasting and other sudden abnormal accidents in the battery pack. casualties and property damage.

目前,现行普遍使用中的防水透气防爆阀内部均设置有防水透气微孔膜作为正常使用过程中的气体流通和交换之用;同时,其内置的阀芯模块也会在电池包内气体压力增高、爆燃、爆炸等异常情况下打开,作为排放电池包内高温高压气体、火焰、火星、燃烧物等的通道。因此,当电池包内发生爆燃等异常事故时,常规防爆阀的阀芯会开启、在向电池包外部排放高温气体的同时,也会将火星、火焰、固体或胶状的固气混合物等一并排出,进一步会引燃车辆的内置其他物件、从而引起整车的燃烧加剧和爆炸,扩大人员和财产的损失,使小事故变成了大灾难,故需要对现有的防水透气防爆阀做进一步的研究、改进。At present, the waterproof, breathable, and explosion-proof valves currently in common use are equipped with waterproof and breathable microporous membranes for gas circulation and exchange during normal use; at the same time, the built-in valve core module will also increase the gas pressure in the battery pack. , deflagration, explosion and other abnormal conditions, open it as a channel to discharge high temperature and high pressure gas, flame, sparks, combustion materials, etc. in the battery pack. Therefore, when an abnormal accident such as deflagration occurs in the battery pack, the valve core of the conventional explosion-proof valve will open, and while discharging high-temperature gas to the outside of the battery pack, it will also discharge a spark, flame, solid or colloidal solid-gas mixture, etc. And discharge, it will further ignite other built-in objects of the vehicle, thereby causing the combustion of the whole vehicle to intensify and explode, expanding the loss of personnel and property, and turning a small accident into a catastrophe. Further research and improvement.

有鉴于此,本发明人提出以下技术方案。In view of this, the inventors propose the following technical solutions.

实用新型内容:Utility model content:

本实用新型的目的在于克服现有技术的不足,提供一种新型防火星防水透气防爆阀组件。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a new type of spark-proof, waterproof, breathable, and explosion-proof valve assembly.

为了解决上述技术问题,本实用新型采用了下述技术方案:该新型防火星防水透气防爆阀组件包括外壳体以及安装于外壳体前端的前端防爆阀和设置于外壳体后端的尾端防爆阀,所述外壳体内设置有用于阻挡火星、火焰、固体或胶状的固气混合物中的一种或一种以上物质通过的遮挡片,该遮挡片位于前端防爆阀与尾端防爆阀之间,该遮挡片上具有至少两片挡板,每片挡板均具有复数通气孔,且相邻两片挡板的通气孔呈错位分布。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: the new anti-Mars waterproof breathable explosion-proof valve assembly comprises an outer casing, a front-end explosion-proof valve installed at the front end of the outer casing and a tail-end explosion-proof valve arranged at the rear end of the outer casing, The outer casing is provided with a shielding sheet for blocking the passage of one or more substances in the spark, flame, solid or colloidal solid-gas mixture, and the shielding sheet is located between the front end explosion-proof valve and the tail end explosion-proof valve. The shielding sheet is provided with at least two baffles, each baffle has a plurality of ventilation holes, and the ventilation holes of the two adjacent baffles are distributed in dislocation.

进一步而言,上述技术方案中,前一片挡板的通气孔设置在上部,后一片挡板的通气孔则设置在下部,以形成错位方式分布。Further, in the above technical solution, the ventilation holes of the front baffle are arranged at the upper part, and the ventilation holes of the rear baffle are arranged at the lower part, so as to form a dislocation distribution.

进一步而言,上述技术方案中,前一片挡板中所有通气孔的总截面积比后一片挡板中所有通气孔的总截面积小。Further, in the above technical solution, the total cross-sectional area of all the ventilation holes in the front baffle is smaller than the total cross-sectional area of all the ventilation holes in the rear baffle.

进一步而言,上述技术方案中,前一片挡板中通气孔的直径大于后一片挡板中通气孔的直径,且前一片挡板中通气孔的数量小于后一片挡板中通气孔的数量。Further, in the above technical solution, the diameter of the ventilation holes in the front baffle is larger than the diameter of the ventilation holes in the rear baffle, and the number of ventilation holes in the front baffle is smaller than the number of ventilation holes in the rear baffle.

进一步而言,上述技术方案中,所述遮挡片由金属片冲压形成,其纵截面呈连续的几字形;或者是,所述遮挡片由金属片冲压形成,其纵截面呈连续的V字形或M字形。Further, in the above technical solution, the shielding piece is formed by stamping from a metal sheet, and its longitudinal section is in the shape of a continuous zigzag; M-shaped.

进一步而言,上述技术方案中,所述遮挡片两侧分别弯折形成有第一弹性抵压部和第二弹性抵压部,该第一弹性抵压部和第二弹性抵压部分别与外壳体的两侧内壁抵压。Further, in the above technical solution, both sides of the shielding sheet are respectively bent to form a first elastic pressing portion and a second elastic pressing portion, and the first elastic pressing portion and the second elastic pressing portion are respectively formed with the first elastic pressing portion and the second elastic pressing portion. The inner walls on both sides of the outer casing are pressed against each other.

进一步而言,上述技术方案中,所述外壳体前端下侧设置有安装孔,该前端防爆阀通过若干螺杆固定于安装座上,以形成法兰式安装结构,且该安装座配合紧固螺母固定于该安装孔处,且该安装座与外管体之间还设置有内密封圈。Further, in the above technical solution, a mounting hole is provided on the lower side of the front end of the outer casing, the front end explosion-proof valve is fixed on the mounting seat by a plurality of screws, so as to form a flange-type mounting structure, and the mounting seat is matched with a tightening nut. It is fixed at the mounting hole, and an inner sealing ring is also arranged between the mounting seat and the outer pipe body.

进一步而言,上述技术方案中,所述安装座下端还设置有用于与电池包箱体安装的内螺纹孔;所述安装座下端面设置有凸出的外密封圈,并通过外密封圈与电池包箱体密封接触。Further, in the above technical solution, the lower end of the mounting seat is also provided with an inner threaded hole for mounting with the battery pack box; the lower end surface of the mounting seat is provided with a protruding outer sealing ring, and the outer sealing ring is connected to the battery pack through the outer sealing ring. The battery pack case is in sealing contact.

进一步而言,上述技术方案中,所述外壳体包括有外管体、安装于外管体前端的塞体和安装于外管体后端的转接件,该塞体外围与外管体之间设置有第一密封件,该转接件外围与外管体之间设置有第二密封件,且该尾端防爆阀穿设于该转接件中,并伸入外管体内;所述前端防爆阀安装于外管体前端下侧,并伸入外管体内。Further, in the above technical solution, the outer casing includes an outer tube body, a plug body installed at the front end of the outer tube body, and an adapter installed at the rear end of the outer tube body. A first seal is provided, a second seal is provided between the periphery of the adapter and the outer pipe body, and the tail-end explosion-proof valve is penetrated in the adapter and extends into the outer pipe body; the front end The explosion-proof valve is installed on the lower side of the front end of the outer pipe body and extends into the outer pipe body.

进一步而言,上述技术方案中,所述前端防爆阀上还套设有保护套筒。Further, in the above technical solution, a protective sleeve is also sleeved on the front-end explosion-proof valve.

采用上述技术方案后,本实用新型与现有技术相比较具有如下有益效果:After adopting the above-mentioned technical scheme, the utility model has the following beneficial effects compared with the prior art:

1、本实用新型集防水、透气、阻止火星和火焰、防爆等多功能为一体,并且结构简单、拆装便捷、且产品性能稳定、易于批量生产及推广应用。1. The utility model integrates multiple functions such as waterproofing, ventilation, preventing sparks and flames, and explosion-proofing, and has a simple structure, convenient disassembly and assembly, stable product performance, and easy mass production and popularization and application.

2、本实用新型中的遮挡片安通过分多层次挡板安安、上下错位且非相同孔径的通气孔安安安设计,在保证该本实用新型整体的排气量不受损失的前提下,可以完全遮蔽掉电池包在突发的爆、燃等事故时所产生和排出的火星、火焰、固体或胶状的固气混合物。使电池包装配的前端防爆阀和尾端防爆阀在排气泄压的同时,不会因为向外排出火星、火焰而引发次生灾害或引燃车辆,导致更加严重的财产和人员损失;也不会因为同时排出的固体或胶状的固气混合物而堵塞尾端防爆阀的排气通道、导致尾端防爆阀功能受损或者不工作、不排气,从而发生电池包在异常时因未能快速排气、泄压而使内压剧增,导致发生电池包变形、损坏或高压爆炸等更加严重的后果。因而,该本实用新型特有的防火星功能很重要,可以极大地提高电池包的安全性、也降低和消除了潜在的安全风险和隐患。2. The shielding sheet in the present invention is designed by dividing the multi-layer baffles, the upper and lower dislocation and non-same aperture vent holes, on the premise of ensuring that the overall exhaust volume of the present invention is not lost. Completely shield the sparks, flames, solid or colloidal solid-gas mixtures generated and discharged by the battery pack in the event of a sudden explosion or fire accident. The front-end explosion-proof valve and tail-end explosion-proof valve equipped with the battery pack will not cause secondary disasters or ignite the vehicle due to the discharge of sparks and flames while the exhaust pressure is relieved, resulting in more serious property and personnel losses; It will not block the exhaust passage of the tail-end explosion-proof valve due to the solid or colloidal solid-gas mixture discharged at the same time, causing the function of the tail-end explosion-proof valve to be damaged or not to work and not exhaust, thus causing the battery pack to fail due to failure when abnormal. It can quickly exhaust and release pressure and cause a sharp increase in internal pressure, resulting in more serious consequences such as battery pack deformation, damage or high-pressure explosion. Therefore, the unique anti-mars function of the present invention is very important, which can greatly improve the safety of the battery pack, and also reduce and eliminate potential safety risks and hidden dangers.

附图说明:Description of drawings:

图1是本实用新型的立体图;Fig. 1 is the perspective view of the present utility model;

图2是本实用新型中遮挡片的立体图;Fig. 2 is the perspective view of shielding sheet in the present utility model;

图3是本实用新型的立体分解图;Fig. 3 is the three-dimensional exploded view of the present utility model;

图4是本实用新型工作状态的剖视图。4 is a sectional view of the working state of the present invention.

具体实施方式:Detailed ways:

下面结合具体实施例和附图对本实用新型进一步说明。The present utility model will be further described below with reference to specific embodiments and accompanying drawings.

见图1-4所示,为一种新型防火星防水透气防爆阀组件,其包括外壳体1以及安装于外壳体1前端的前端防爆阀2和设置于外壳体1后端的尾端防爆阀3,其中,前端防爆阀2和尾端防爆阀3均为市面上较为成熟的产品,其具体的结构不再详细介绍。As shown in Figures 1-4, it is a new type of spark-proof, waterproof and breathable explosion-proof valve assembly, which includes an outer casing 1, a front-end explosion-proof valve 2 installed at the front end of the outer casing 1, and a tail-end explosion-proof valve 3 arranged at the rear end of the outer casing 1. , wherein the front-end explosion-proof valve 2 and the tail-end explosion-proof valve 3 are relatively mature products on the market, and their specific structures will not be described in detail.

在常规状态下,前端防爆阀2和尾端防爆阀3均采用防水透气微孔膜作为正常使用过程中的气体流通和交换,使外壳体1内腔与外界够实现透气,并且在使用时,该前端防爆阀2安装于电池包箱体上,以此使电池包箱体也能与外界够实现透气,在电池包箱体内气体压力增高、爆燃、爆炸等异常情况发生时,该前端防爆阀2和尾端防爆阀3均处于打开状态,作为排放电池包箱体内高温高压气体、火焰、火星、燃烧物等的通道。Under normal conditions, both the front-end explosion-proof valve 2 and the tail-end explosion-proof valve 3 use waterproof and breathable microporous membranes for gas circulation and exchange during normal use, so that the inner cavity of the outer casing 1 can be ventilated to the outside world, and when in use, The front-end explosion-proof valve 2 is installed on the battery pack box, so that the battery pack box can also be ventilated with the outside world. When abnormal conditions such as gas pressure increase, deflagration, explosion, etc. occur in the battery pack box, the front-end explosion-proof valve 2 and the tail-end explosion-proof valve 3 are both in an open state, serving as a channel for discharging high temperature and high pressure gas, flame, sparks, combustion substances, etc. in the battery pack box.

为了解决前端防爆阀2和尾端防爆阀3在阀芯打开时只会形成通畅的排气泄压通道,在向电池包外部排放气体的同时,也会将火星、火焰、固体或胶状的固气混合物等一并排出,从而引燃车辆内其他物品、导致车辆燃烧或车辆爆炸的情况发生的问题。In order to solve the problem that the front explosion-proof valve 2 and the tail-end explosion-proof valve 3 will only form a smooth exhaust pressure relief channel when the valve core is opened. The problem of a situation in which a solid-gas mixture, etc., is discharged together, thereby igniting other items in the vehicle, causing the vehicle to burn or the vehicle to explode.

本实用新型做出了以下设计:所述外壳体1内设置有用于阻挡火星、火焰、固体或胶状的固气混合物中的一种或一种以上物质通过的遮挡片4,其中,该遮挡片4位于前端防爆阀2与尾端防爆阀3之间,该遮挡片4上具有至少两片挡板41,每片挡板41均具有复数通气孔411,且相邻两片挡板41的通气孔411呈错位分布。当前端防爆阀2和尾端防爆阀3均处于打开状态,作为排放电池包箱体内高温高压气体、火焰、火星、燃烧物等的通道,在向电池包外部排放气体的同时,电池包内的气体、火星、火焰、固体或胶状的固气混合物等通过前端防爆阀2的阀芯开启后形成的排气通道排入外壳体1内腔,并被遮挡片4上的挡板41阻挡,使其仅能从挡板41的通气孔411通过,且由于相邻两片挡板41的通气孔411呈错位分布,以此能够有效将火星、火焰、固体或胶状的固气混合物过滤掉,仅使气体从尾端防爆阀2的阀芯开启后形成的排气通道排出至电池包外部,完成排气、泄压、防爆、放防火星的动作。The utility model has made the following design: the outer casing 1 is provided with a shielding sheet 4 for blocking the passage of one or more substances in sparks, flames, solids or colloidal solid-gas mixtures, wherein the shielding The sheet 4 is located between the front-end explosion-proof valve 2 and the tail-end explosion-proof valve 3. The shielding sheet 4 has at least two baffles 41, each baffle 41 has a plurality of ventilation holes 411, and the adjacent two baffles 41 have at least two baffles 41. The ventilation holes 411 are distributed in a staggered manner. When both the front-end explosion-proof valve 2 and the rear-end explosion-proof valve 3 are in the open state, they serve as channels for discharging high-temperature and high-pressure gas, flame, sparks, combustion substances, etc. in the battery pack box. Gas, sparks, flame, solid or colloidal solid-gas mixture, etc. are discharged into the inner cavity of the outer casing 1 through the exhaust channel formed after the valve core of the front explosion-proof valve 2 is opened, and are blocked by the baffle plate 41 on the shielding sheet 4, It can only pass through the ventilation holes 411 of the baffles 41, and because the ventilation holes 411 of the two adjacent baffles 41 are dislocated, it can effectively filter out sparks, flames, solid or colloidal solid-gas mixtures. , only the gas is discharged from the exhaust channel formed after the valve core of the explosion-proof valve 2 at the rear end is opened to the outside of the battery pack to complete the actions of exhaust, pressure relief, explosion-proof, and spark-proof.

本实用新型解决电池包防爆阀在保证其基本功能不变的前提下,同时需要实现产品功能升级增加防火星、防明火外泄,成为一款整体性优良、产品性能稳定、结构强度高、阻燃、快速排气泄压、阻止火星和火焰、防水防尘、兼容性强、容易安装、维护便捷的新型产品。The utility model solves the problem that the explosion-proof valve of the battery pack needs to realize the upgrading of product functions and increase the protection against sparks and the leakage of open fire under the premise of ensuring that the basic functions of the explosion-proof valve of the battery pack remain unchanged. It is a new type of product that is easy to install, easy to install, and easy to maintain.

以下对遮挡片4的结构做进一步阐述:所述遮挡片4由金属片冲压形成,其纵截面呈连续的几字形;或者是,所述遮挡片4由金属片冲压形成,其纵截面呈连续的V字形或M字形。也就是说,遮挡片4呈弯折结构,其形成有多片挡板41去,其中,挡板41的数量可以根据具体的产品尺寸来增加或减少,为了提高阻挡的功效,挡板41的数量至少为两片,并且每片挡板41在其各自不同的位置设计有数量、尺寸、形状不同的通气孔。The structure of the shielding sheet 4 will be further elaborated below: the shielding sheet 4 is formed by stamping a metal sheet, and its longitudinal section is in the shape of a continuous figure; or, the shielding sheet 4 is punched and formed by a metal sheet, and its longitudinal section is continuous. V-shaped or M-shaped. That is to say, the shielding sheet 4 is in a folded structure, and is formed with a plurality of baffles 41 , wherein the number of the baffles 41 can be increased or decreased according to the specific product size. In order to improve the blocking effect, the baffles 41 The number is at least two pieces, and each piece of baffle 41 is designed with ventilation holes with different numbers, sizes and shapes at different positions.

前一片挡板41的通气孔411设置在上部,后一片挡板41的通气孔411则设置在下部,以形成错位方式分布,以此能够更好的挡住进入外壳体1内腔的火星、火焰、固体或胶状的固气混合物,以此将火星、火焰、固体或胶状的固气混合物过滤掉,防止这些火星、火焰、固体或胶状的固气混合物从尾端防爆阀2的阀芯开启后形成的排气通道排出至电池包外部,从而仅存在气体从尾端防爆阀2的阀芯开启后形成的排气通道排出至电池包外部,完成排气、泄压、防爆、放防火星的动作。The ventilation holes 411 of the front baffle 41 are arranged at the upper part, and the ventilation holes 411 of the rear baffle 41 are arranged at the lower part to form a dislocation distribution, so as to better block the sparks and flames entering the inner cavity of the outer casing 1 , solid or colloidal solid-gas mixture, so as to filter out sparks, flames, solid or colloidal solid-gas mixtures, and prevent these sparks, flames, solid or colloidal solid-gas mixtures from passing through the valve of the explosion-proof valve 2 at the tail end The exhaust channel formed after the core is opened is discharged to the outside of the battery pack, so that only gas is discharged from the exhaust channel formed after the valve core of the explosion-proof valve 2 at the rear end is opened to the outside of the battery pack to complete exhaust, pressure relief, explosion-proof, and discharge. Action against Mars.

前一片挡板41中所有通气孔411的总截面积比后一片挡板41中所有通气孔411的总截面积小,其中,前一片挡板41中通气孔411的直径大于后一片挡板41中通气孔411的直径,且前一片挡板41中通气孔411的数量小于后一片挡板41中通气孔411的数量,此设计能够通过层层阻挡的方式实现对火星、火焰、固体或胶状的固气混合物进行阻挡,且越往后,通气孔411的数量越多且尺寸越小,以具有更强的阻挡那里,以此能够杜绝火星、火焰、固体或胶状的固气混合物能够通过,达到完全隔绝的目的,保证这些火星、火焰、固体或胶状的固气混合物从尾端防爆阀2的阀芯开启后形成的排气通道排出至电池包外部。The total cross-sectional area of all the ventilation holes 411 in the former baffle 41 is smaller than the total cross-sectional area of all the ventilation holes 411 in the latter baffle 41 , wherein the diameter of the ventilation holes 411 in the former baffle 41 is larger than that of the latter baffle 41 The diameter of the ventilation holes 411 in the middle, and the number of the ventilation holes 411 in the front baffle 41 is smaller than the number of the ventilation holes 411 in the rear baffle 41, this design can be achieved by blocking layer by layer. The solid-gas mixture is blocked, and the further back, the larger the number and the smaller the size of the ventilation holes 411, so as to have a stronger barrier, so as to prevent sparks, flames, solid or colloidal solid-gas mixture from being able to Through this, the purpose of complete isolation is achieved, and it is ensured that these sparks, flames, solid or colloidal solid-gas mixtures are discharged to the outside of the battery pack from the exhaust passage formed after the valve core of the explosion-proof valve 2 at the rear end is opened.

上述遮挡片4通过分多层次挡板41、上下错位且非相同孔径的通气孔411设计,在保证该本实用新型整体的排气量不受损失的前提下,可以完全遮蔽掉电池包在突发的爆、燃等事故时所产生和排出的火星、火焰、固体或胶状的固气混合物。使电池包装配的前端防爆阀和尾端防爆阀在排气泄压的同时,不会因为向外排出火星、火焰而引发次生灾害或引燃车辆,导致更加严重的财产和人员损失;也不会因为同时排出的固体或胶状的固气混合物而堵塞尾端防爆阀的排气通道、导致尾端防爆阀功能受损或者不工作、不排气,从而发生电池包在异常时因未能快速排气、泄压而使内压剧增,导致发生电池包变形、损坏或高压爆炸等更加严重的后果。因而,该本实用新型特有的防火星功能很重要,可以极大地提高电池包的安全性、也降低和消除了潜在的安全风险和隐患。The above-mentioned shielding sheet 4 is designed by dividing the multi-level baffles 41 and the vent holes 411 with the upper and lower dislocation and non-same aperture, so as to ensure that the overall exhaust volume of the present invention is not lost, it can completely shield the battery pack from the protrusion. Sparks, flames, solid or colloidal solid-gas mixtures produced and discharged during explosions and combustion accidents. The front-end explosion-proof valve and tail-end explosion-proof valve equipped with the battery pack will not cause secondary disasters or ignite the vehicle due to the discharge of sparks and flames while the exhaust pressure is relieved, resulting in more serious property and personnel losses; It will not block the exhaust passage of the tail-end explosion-proof valve due to the solid or colloidal solid-gas mixture discharged at the same time, causing the function of the tail-end explosion-proof valve to be damaged or not to work and not exhaust, thus causing the battery pack to fail due to failure when abnormal. It can quickly exhaust and release pressure and cause a sharp increase in internal pressure, resulting in more serious consequences such as battery pack deformation, damage or high-pressure explosion. Therefore, the unique anti-mars function of the present invention is very important, which can greatly improve the safety of the battery pack, and also reduce and eliminate potential safety risks and hidden dangers.

所述通气孔设置为圆形,但不限制为圆形,也可设置为方形、菱形、“鱼鳞孔”等异形孔,目的是改变明火喷出路线,防止明火喷出电池箱外。The ventilation holes are set to be circular, but not limited to circular, and can also be set to special-shaped holes such as square, diamond, "fish scale holes", etc., in order to change the open flame ejection route and prevent the open flame from being ejected out of the battery box.

所述遮挡片4两侧分别弯折形成有第一弹性抵压部42和第二弹性抵压部43,该第一弹性抵压部42和第二弹性抵压部43分别与外壳体1的两侧内壁抵压,且由于遮挡片4自身具有一定的弹力,以致该第一弹性抵压部42和第二弹性抵压部43分别与外壳体1的两侧内壁抵压后,能够保证遮挡片4稳定安装于外壳体1内部,且无需设计额外的结构对其进行固定,装配起来更加方便。A first elastic pressing portion 42 and a second elastic pressing portion 43 are respectively formed on both sides of the shielding sheet 4 by bending. The inner walls on both sides are pressed against each other, and since the shielding sheet 4 itself has a certain elastic force, the first elastic pressing portion 42 and the second elastic pressing portion 43 are respectively pressed against the inner walls on both sides of the outer casing 1, so that the shielding can be guaranteed. The sheet 4 is stably installed inside the outer casing 1, and there is no need to design additional structures to fix it, which is more convenient to assemble.

所述外壳体1前端下侧设置有安装孔10,该前端防爆阀2通过若干螺杆51固定于安装座5上,以形成法兰式安装结构,且该安装座5配合紧固螺母52固定于该安装孔10处,其安装结构极为简单,并且安装简便;其中,所述安装座5由下向上穿设于该安装孔10中,紧固螺母52由上向下螺旋安装于安装座5上并以上下夹紧的方式固定于该安装孔10处。所述安装座5与外管体11之间还设置有内密封圈53,以此达到密封安装的目的。A mounting hole 10 is provided on the lower side of the front end of the outer casing 1. The front end explosion-proof valve 2 is fixed on the mounting seat 5 through a plurality of screws 51 to form a flange-type mounting structure. At the mounting hole 10, the mounting structure is extremely simple, and the installation is simple; wherein, the mounting seat 5 passes through the mounting hole 10 from bottom to top, and the fastening nut 52 is screwed on the mounting seat 5 from top to bottom. And it is fixed at the mounting hole 10 in a way of clamping up and down. An inner sealing ring 53 is also arranged between the mounting seat 5 and the outer pipe body 11 , so as to achieve the purpose of sealing installation.

所述安装座5下端还设置有用于与电池包箱体安装的内螺纹孔54;本实用新型在与电池包箱体安装时,在电池包箱体安装部位的相应位置开通孔后,即可使用螺丝穿过该通孔螺旋入内螺纹孔54,以此进行对锁安装,操作简单、便捷,维护容易、耗时少。同时,所述安装座5下端面设置有凸出的外密封圈55,并通过外密封圈55与电池包箱体密封接触,其起到密封的作用,确保组件产品安装部位的密封性和防护等级要求。The lower end of the mounting seat 5 is also provided with an internal threaded hole 54 for being installed with the battery pack case; when the utility model is installed with the battery pack case, after opening the hole at the corresponding position of the battery pack case installation part, the A screw is screwed through the through hole and screwed into the inner threaded hole 54 to perform the lock installation, which is simple and convenient to operate, easy to maintain and less time-consuming. At the same time, the lower end surface of the mounting seat 5 is provided with a protruding outer sealing ring 55, which is in sealing contact with the battery pack box through the outer sealing ring 55, which plays a sealing role and ensures the sealing and protection of the component product installation site. level requirements.

所述外壳体1包括有外管体11、安装于外管体11前端的塞体12和安装于外管体11后端的转接件13,上述安装孔10设置于外壳体1前端下侧,外管体11为金属管,其在组装时,先将前端防爆阀2通过若干螺杆51固定于安装座5上,且该安装座5配合紧固螺母52固定于该安装孔10处,以此将前端防爆阀2与外管体11装配固定在一起;再将塞体12安装于外管体11前端,然后将遮挡片4穿设于外管体11内,最后将尾端防爆阀3穿设于该转接件13中,并将转接件13固定于外壳体1后端,当然,以上仅是其中一种安装方式。The outer casing 1 includes an outer pipe body 11, a plug body 12 installed at the front end of the outer pipe body 11, and an adapter 13 installed at the rear end of the outer pipe body 11. The above-mentioned mounting hole 10 is provided on the lower side of the front end of the outer casing 1, The outer pipe body 11 is a metal pipe. When assembling, the front-end explosion-proof valve 2 is first fixed on the mounting seat 5 through a number of screws 51, and the mounting seat 5 is fixed at the mounting hole 10 with the tightening nut 52. Assemble and fix the front end explosion-proof valve 2 and the outer pipe body 11 together; then install the plug body 12 on the front end of the outer pipe body 11, then put the shielding sheet 4 in the outer pipe body 11, and finally pass the tail end explosion-proof valve 3 through. It is arranged in the adapter 13, and the adapter 13 is fixed to the rear end of the outer casing 1. Of course, the above is only one of the installation methods.

所述塞体12外围与外管体11之间设置有第一密封件14,使塞体12与外管体11形成密封装配结构,该转接件13外围与外管体11之间设置有第二密封件15,使转接件13与外管体11形成密封装配结构,其中,且该尾端防爆阀3还伸入外管体11内;所述前端防爆阀2也伸入外管体11内。A first sealing member 14 is arranged between the periphery of the plug body 12 and the outer tube body 11 , so that the plug body 12 and the outer tube body 11 form a sealing assembly structure. The second sealing member 15 makes the adapter 13 and the outer tube body 11 form a sealing assembly structure, wherein the rear explosion-proof valve 3 also extends into the outer tube body 11; the front explosion-proof valve 2 also extends into the outer tube inside body 11.

所述前端防爆阀2在传统的防水透气防爆阀的基础上增加了保护套筒20;在功能上,可以实现保护气体交换通道的作用。前端防爆阀2在正常工作时,电池包内部和外部的气体会通过防爆阀内置的防水透气膜进行气体的交换;没有保护套筒保护的情况下,电池包内的粉尘、颗粒等异物在长期的寿命周期内会聚集和堵塞在防水透气膜或是透气通道内,从而影响透气或导致不透气、使防爆阀的功能损失或失效。而前端防爆阀2增加了保护套筒20后,可以很好地解决此问题。The front-end explosion-proof valve 2 adds a protective sleeve 20 on the basis of the traditional waterproof and breathable explosion-proof valve; functionally, it can realize the role of a protective gas exchange channel. When the front-end explosion-proof valve 2 is working normally, the gas inside and outside the battery pack will be exchanged through the built-in waterproof and breathable membrane of the explosion-proof valve; without the protection of the protective sleeve, the dust, particles and other foreign objects in the battery pack will remain in the battery pack for a long time. During the life cycle, it will accumulate and block in the waterproof breathable membrane or the breathable channel, thus affecting the breathability or causing the airtightness, causing the function loss or failure of the explosion-proof valve. However, after the protection sleeve 20 is added to the front explosion-proof valve 2, this problem can be well solved.

所述尾端防爆阀3与传统的防水透气防爆阀相同,具有类似的结构和产品性能,尾端防爆阀3可以采用带有外螺纹的标准螺杆紧固安装在转接件12上;或者将尾端防爆阀的阀体设置为外螺纹,而转接件13的内孔设置为相同规格的内螺纹,两者直接采用螺纹对锁紧固安装。The tail-end explosion-proof valve 3 is the same as the traditional waterproof and breathable explosion-proof valve, and has similar structure and product performance. The valve body of the tail-end explosion-proof valve is set as an external thread, and the inner hole of the adapter 13 is set as an internal thread of the same specification, and the two are directly fixed and fastened by thread-locking.

具体而言,所述转接件13中部设置有一安装凹槽131以及贯通安装凹槽131底部的孔位132;所述尾端防爆阀3固定于安装凹槽131中,且尾端防爆阀3局部穿过该孔位132伸入该外管体11内腔。其中,该尾端防爆阀3与转接件12用带有外螺纹的标准螺杆紧固;或者是,安装凹槽131内壁设置有内螺纹,该尾端防爆阀的阀体外壁设置有对应的外螺纹,其之间通过螺纹螺旋对锁紧固安装。Specifically, an installation groove 131 and a hole 132 penetrating the bottom of the installation groove 131 are provided in the middle of the adapter 13 ; the tail-end explosion-proof valve 3 is fixed in the installation groove 131 , and the tail-end explosion-proof valve 3 Partially extends through the hole 132 into the inner cavity of the outer tube body 11 . Wherein, the tail explosion-proof valve 3 and the adapter 12 are fastened with a standard screw with an external thread; or, the inner wall of the installation groove 131 is provided with an internal thread, and the valve outer wall of the tail explosion-proof valve is provided with a corresponding External thread, which is fastened and installed by threaded screw lock.

所述尾端防爆阀3与转接件12之间还设置有第一密封圈30,通过第一密封圈30可以确保两者之间的密封性能。A first sealing ring 30 is further arranged between the tail-end explosion-proof valve 3 and the adapter 12 , and the sealing performance between the two can be ensured by the first sealing ring 30 .

综上所述,本实用新型集防水、透气、阻止火星和火焰、防爆等多功能为一体,并且结构简单、拆装便捷、且产品性能稳定、易于批量生产及推广应用。本实用新型中的遮挡片4通过分多层次挡板41、上下错位且非相同孔径的通气孔411设计,在保证该本实用新型整体的排气量不受损失的前提下,可以完全遮蔽掉电池包在突发的爆、燃等事故时所产生和排出的火星、火焰、固体或胶状的固气混合物。使电池包装配的前端防爆阀和尾端防爆阀在排气泄压的同时,不会因为向外排出火星、火焰而引发次生灾害或引燃车辆,导致更加严重的财产和人员损失;也不会因为同时排出的固体或胶状的固气混合物而堵塞尾端防爆阀的排气通道、导致尾端防爆阀功能受损或者不工作、不排气,从而发生电池包在异常时因未能快速排气、泄压而使内压剧增,导致发生电池包变形、损坏或高压爆炸等更加严重的后果。因而,该本实用新型特有的防火星功能很重要,可以极大地提高电池包的安全性、也降低和消除了潜在的安全风险和隐患。To sum up, the utility model integrates the functions of waterproofing, ventilation, preventing sparks and flames, explosion-proof, etc., and has a simple structure, convenient disassembly and assembly, stable product performance, and easy mass production and popularization and application. The shielding sheet 4 in the present invention can be completely shielded under the premise of ensuring that the overall exhaust volume of the present invention is not lost by the design of the multi-layer baffles 41 and the vent holes 411 that are dislocated up and down and have different diameters. Sparks, flames, solid or colloidal solid-gas mixtures produced and discharged by battery packs during sudden explosions and combustion accidents. The front-end explosion-proof valve and tail-end explosion-proof valve equipped with the battery pack will not cause secondary disasters or ignite the vehicle due to the discharge of sparks and flames while the exhaust pressure is relieved, resulting in more serious property and personnel losses; It will not block the exhaust passage of the tail-end explosion-proof valve due to the solid or colloidal solid-gas mixture discharged at the same time, causing the function of the tail-end explosion-proof valve to be damaged or not to work and not exhaust, thus causing the battery pack to fail due to failure when abnormal. It can quickly exhaust and release pressure and cause a sharp increase in internal pressure, resulting in more serious consequences such as battery pack deformation, damage or high-pressure explosion. Therefore, the unique anti-mars function of the present invention is very important, which can greatly improve the safety of the battery pack, and also reduce and eliminate potential safety risks and hidden dangers.

当然,以上所述仅为本实用新型的具体实施例而已,并非来限制本实用新型实施范围,凡依本实用新型申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本实用新型申请专利范围内。Of course, the above are only specific embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention. Any equivalent changes or modifications made in accordance with the structures, features and principles described in the scope of the patent application of the present invention are not intended to limit the scope of the present invention. It should be included in the scope of the patent application of this utility model.

Claims (10)

1. A novel spark-proof waterproof ventilating explosion-proof valve component comprises an outer shell (1), a front end explosion-proof valve (2) arranged at the front end of the outer shell (1) and a tail end explosion-proof valve (3) arranged at the rear end of the outer shell (1),
the method is characterized in that: the explosion-proof gas-liquid separation device is characterized in that a shielding sheet (4) used for blocking one or more substances in a mars, flame, solid or colloidal solid-gas mixture from passing through is arranged in the outer shell (1), the shielding sheet (4) is located between the front-end explosion-proof valve (2) and the tail-end explosion-proof valve (3), at least two baffle plates (41) are arranged on the shielding sheet (4), each baffle plate (41) is provided with a plurality of air holes (411), and the air holes (411) of the two adjacent baffle plates (41) are distributed in a staggered manner.
2. The novel fire-resistant water-proof breathable explosion-proof valve assembly according to claim 1, characterized in that: the vent holes (411) of the front baffle plate (41) are arranged at the upper part, and the vent holes (411) of the rear baffle plate (41) are arranged at the lower part and distributed in a staggered mode.
3. The novel fire-resistant water-proof breathable explosion-proof valve assembly according to claim 1, characterized in that: the total cross-sectional area of all the vent holes (411) in the front baffle plate (41) is smaller than that of all the vent holes (411) in the rear baffle plate (41).
4. The novel fire-resistant water-proof breathable explosion-proof valve assembly according to claim 3, characterized in that: the diameter of the vent holes (411) in the front baffle plate (41) is larger than that of the vent holes (411) in the rear baffle plate (41), and the number of the vent holes (411) in the front baffle plate (41) is smaller than that of the vent holes (411) in the rear baffle plate (41).
5. The novel mars waterproof breathable explosion-proof valve assembly of any one of claims 1-4, wherein: the shielding piece (4) is formed by punching a metal sheet, and the longitudinal section of the shielding piece is in a continuous zigzag shape; or the shielding piece (4) is formed by punching a metal sheet, and the longitudinal section of the shielding piece is in a continuous V shape or M shape.
6. The novel fire-resistant star water-proof breathable explosion-proof valve assembly according to claim 5, wherein: the two sides of the shielding piece (4) are respectively bent to form a first elastic pressing part (42) and a second elastic pressing part (43), and the first elastic pressing part (42) and the second elastic pressing part (43) are respectively pressed against the inner walls of the two sides of the outer shell (1).
7. The novel fire-resistant star water-proof breathable explosion-proof valve assembly according to claim 5, wherein: the anti-explosion valve is characterized in that a mounting hole (10) is formed in the lower side of the front end of the outer shell (1), the front-end anti-explosion valve (2) is fixed on the mounting seat (5) through a plurality of screw rods (51) to form a flange type mounting structure, the mounting seat (5) is fixed in the mounting hole (10) through a fastening nut (52) in a matched mode, and an inner sealing ring (53) is further arranged between the mounting seat (5) and the outer shell (11).
8. The novel fire-resistant water-proof breathable explosion-proof valve assembly according to claim 7, wherein: the lower end of the mounting seat (5) is also provided with an internal thread hole (54) for mounting with a battery pack box body; and a convex outer sealing ring (55) is arranged on the lower end face of the mounting seat (5) and is in sealing contact with the battery pack box body through the outer sealing ring (55).
9. The novel fire-resistant star water-proof breathable explosion-proof valve assembly according to claim 7, wherein: the outer shell (1) comprises an outer tube body (11), a plug body (12) arranged at the front end of the outer tube body (11) and an adapter (13) arranged at the rear end of the outer tube body (11), a first sealing element (14) is arranged between the periphery of the plug body (12) and the outer tube body (11), a second sealing element (15) is arranged between the periphery of the adapter (13) and the outer tube body (11), and the tail end explosion-proof valve (3) penetrates through the adapter (13) and extends into the outer tube body (11); the front end explosion-proof valve (2) is arranged at the lower side of the front end of the outer tube body (11) and extends into the outer tube body (11).
10. The novel mars waterproof breathable explosion-proof valve assembly of any one of claims 1-4, wherein: and the front-end explosion-proof valve (2) is also sleeved with a protective sleeve (20).
CN202123177760.4U 2021-12-16 2021-12-16 Novel waterproof ventilative explosion-proof valve module of fire prevention star Active CN216590140U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123177760.4U CN216590140U (en) 2021-12-16 2021-12-16 Novel waterproof ventilative explosion-proof valve module of fire prevention star

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123177760.4U CN216590140U (en) 2021-12-16 2021-12-16 Novel waterproof ventilative explosion-proof valve module of fire prevention star

Publications (1)

Publication Number Publication Date
CN216590140U true CN216590140U (en) 2022-05-24

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Application Number Title Priority Date Filing Date
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Country Link
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