CN216568289U - A cigarette machine suction ribbon tension control system - Google Patents
A cigarette machine suction ribbon tension control system Download PDFInfo
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Abstract
本实用新型提供一种卷烟机吸丝带张紧控制系统,包括:调节气缸、张紧轮和电控比例阀。吸丝带缠绕在拖带轮和传动轮上,在所述拖带轮与所述传动轮之间设置有所述张紧轮,以调节吸丝带的张紧力。所述调节气缸通过推拉杆与所述张紧轮传动连接,所述张紧轮可移动地安装在卷烟机的机架上。所述电控比例阀的输入端与供气气源相连接,所述电控比例阀的输出端通过气管与所述调节气缸的进气端连接,所述电控比例阀用于根据吸丝带张紧力调节所述调节气缸的供气压力,使所述张紧轮的位置进行移动,进而使吸丝带的张紧力得到调整。本实用新型能提高卷烟机吸丝带张紧调节的稳定性,提高烟支生产质量。
The utility model provides a tension control system for a cigarette suction ribbon of a cigarette machine, which comprises an adjusting cylinder, a tensioning wheel and an electric control proportional valve. The suction belt is wound on the towing pulley and the transmission wheel, and the tensioning wheel is arranged between the pulling pulley and the transmission wheel to adjust the tension force of the suction belt. The adjusting cylinder is drive-connected with the tensioning wheel through a push-pull rod, and the tensioning wheel is movably mounted on the frame of the cigarette maker. The input end of the electric control proportional valve is connected with the air supply air source, the output end of the electric control proportional valve is connected with the air intake end of the regulating cylinder through the air pipe, and the electric control proportional valve is used for suction according to the ribbon. The tensioning force adjusts the air supply pressure of the adjusting cylinder, so that the position of the tensioning wheel is moved, so that the tensioning force of the suction ribbon can be adjusted. The utility model can improve the stability of the tension adjustment of the suction ribbon of the cigarette machine and improve the production quality of cigarettes.
Description
技术领域technical field
本实用新型涉及卷烟机吸丝带调节的技术领域,尤其涉及一种卷烟机吸丝带张紧控制系统。The utility model relates to the technical field of adjustment of the suction ribbon of a cigarette machine, in particular to a tension control system of the suction ribbon of a cigarette machine.
背景技术Background technique
卷烟机生产过程中,供料成条机通过吸丝带吸附烟丝,并将烟丝形成为烟丝束,然后送入烟枪,吸丝带张紧力的大小直接影响到吸丝带吸附烟丝量的多少,进而影响到烟条成型质量。在实际生产过程中,吸丝带张紧力过大会使吸丝带伸长变窄,导致烟丝填充料减少,反之,吸丝带张紧力过小会使吸丝带在在风室导轨内打滑,进而导致堵丝等状况概况的发生,吸丝带张紧力的变化和不稳定造成烟丝束供丝的不均匀,进而造成烟支重量波动较大,烟支重量不稳定,不仅造成不合格烟支剔除量的增大,同时给产品质量带来很大隐患。In the production process of the cigarette machine, the feeding rod machine absorbs the cut tobacco through the suction belt, and forms the cut tobacco into a tobacco bundle, which is then fed into the smoking gun. The tension of the suction belt directly affects the amount of the suction belt adsorbed. Affect the quality of tobacco rod forming. In the actual production process, if the tension of the suction belt is too large, the suction belt will elongate and narrow, resulting in the reduction of the filler material of the cut tobacco. The occurrence of conditions such as clogging, the change and instability of the tension force of the suction belt, cause the uneven supply of tobacco bundles, which in turn causes the weight of cigarettes to fluctuate greatly, and the weight of cigarettes is unstable, which not only results in the rejection of unqualified cigarettes increase, and at the same time bring great hidden dangers to product quality.
实用新型内容Utility model content
本实用新型提供一种卷烟机吸丝带张紧控制系统,解决现有卷烟机吸丝带张紧控制不稳定的问题。能提高卷烟机吸丝带张紧调节的稳定性,提高烟支生产质量。The utility model provides a tension control system for the suction ribbon of a cigarette machine, which solves the problem that the tension control of the suction ribbon of the existing cigarette machine is unstable. It can improve the stability of the tension adjustment of the suction ribbon of the cigarette machine and improve the production quality of cigarettes.
为实现以上目的,本实用新型提供以下技术方案:For achieving the above purpose, the utility model provides the following technical solutions:
一种卷烟机吸丝带张紧控制系统,包括:调节气缸、张紧轮和电控比例阀;A cigarette machine suction ribbon tensioning control system, comprising: an adjusting cylinder, a tensioning wheel and an electronically controlled proportional valve;
吸丝带缠绕在拖带轮和传动轮上,在所述拖带轮与所述传动轮之间设置有所述张紧轮,以调节吸丝带的张紧力;The suction belt is wound on the towing pulley and the transmission wheel, and the tensioning wheel is arranged between the pulling pulley and the transmission wheel to adjust the tension of the suction belt;
所述调节气缸通过推拉杆与所述张紧轮传动连接,所述张紧轮可移动地安装在卷烟机的机架上;The adjusting cylinder is drive-connected with the tensioning wheel through a push-pull rod, and the tensioning wheel is movably mounted on the frame of the cigarette maker;
所述电控比例阀的输入端与供气气源相连接,所述电控比例阀的输出端通过气管与所述调节气缸的进气端连接,所述电控比例阀用于根据吸丝带张紧力调节所述调节气缸的供气压力,使所述张紧轮的位置进行移动,进而使吸丝带的张紧力得到调整。The input end of the electric control proportional valve is connected with the air supply air source, the output end of the electric control proportional valve is connected with the air intake end of the regulating cylinder through the air pipe, and the electric control proportional valve is used for suction according to the ribbon. The tensioning force adjusts the air supply pressure of the adjusting cylinder, so that the position of the tensioning wheel is moved, so that the tensioning force of the suction ribbon can be adjusted.
优选的,还包括:压力传感器和控制器;Preferably, it also includes: a pressure sensor and a controller;
所述压力传感器的输出端与所述控制器的输入端相连接,所述控制器的输出端与所述电控比例阀的控制端相连接;The output end of the pressure sensor is connected with the input end of the controller, and the output end of the controller is connected with the control end of the electrically controlled proportional valve;
所述压力传感器用于检测吸丝带的张紧力;The pressure sensor is used to detect the tension force of the suction ribbon;
所述控制器用于根据所述张紧力控制所述电控比例阀对供气压力进行调节。The controller is used for controlling the electronically controlled proportional valve to adjust the air supply pressure according to the tensioning force.
优选的,还包括:电磁阀;Preferably, it also includes: a solenoid valve;
所述电磁阀设置在所述电控比例阀与所述调节气缸之间,用于控制所述调节气缸的供气管路和排气管路的通断。The solenoid valve is arranged between the electronically controlled proportional valve and the regulating cylinder, and is used to control the on-off of the air supply pipeline and the exhaust pipeline of the regulating cylinder.
优选的,还包括:触模屏;Preferably, it also includes: a touch screen;
所述触模屏与所述控制器信号连接,所述触模屏用于操作人员与所述控制器之间的人机交互。The touch-mode screen is signally connected to the controller, and the touch-mode screen is used for human-computer interaction between an operator and the controller.
优选的,还包括:报警装置;Preferably, it also includes: an alarm device;
所述报警装置与所述控制器信号连接,所述控制器在所述张紧力大于报警阈值时控制所述报警装置进行报警。The alarm device is signally connected to the controller, and the controller controls the alarm device to give an alarm when the tension force is greater than an alarm threshold.
优选的,所述报警装置至少包括以下任意一种:报警指示灯、蜂鸣器和声光报警器。Preferably, the alarm device includes at least any one of the following: an alarm indicator light, a buzzer and a sound and light alarm.
优选的,所述控制器包括:变送器和调节器;Preferably, the controller includes: a transmitter and a regulator;
所述变送器分别与所述压力传感器和所述调节器信号连接;The transmitter is signally connected to the pressure sensor and the regulator, respectively;
所述变送器用于将述压力传感器检测到压力信号转换成所述调节器可识别的电信号;The transmitter is used for converting the pressure signal detected by the pressure sensor into an electrical signal identifiable by the regulator;
所述调节器用于根据所述变送器输出的电信号控制所述电控比例阀对供气压力进行调节。The regulator is used for controlling the electronically controlled proportional valve to adjust the air supply pressure according to the electrical signal output by the transmitter.
优选的,所述控制器还包括:微处理器或PLC;Preferably, the controller further comprises: a microprocessor or a PLC;
所述微处理器或所述PLC分别与所述变送器和所述调节器信号连接,所述微处理器或所述PLC预存有控制程序,以控制所述变送器和所述调节器运行。The microprocessor or the PLC is signal-connected to the transmitter and the regulator, respectively, and the microprocessor or the PLC has a control program pre-stored to control the transmitter and the regulator run.
本实用新型提供一种卷烟机吸丝带张紧控制系统,采用调节气缸对张紧轮的位置进行调节,并由电控比例阀对调节气缸的供气压力,以调节吸丝带的张紧力,解决现有卷烟机吸丝带张紧控制不稳定的问题。能提高卷烟机吸丝带张紧调节的稳定性,提高烟支生产质量。The utility model provides a tension control system for a cigarette suction ribbon of a cigarette machine, which adopts an adjusting cylinder to adjust the position of a tensioning wheel, and an electric control proportional valve adjusts the air supply pressure of the cylinder to adjust the tensioning force of the ribbon suction ribbon. The problem that the tension control of the suction ribbon of the existing cigarette machine is unstable is solved. It can improve the stability of the tension adjustment of the suction ribbon of the cigarette machine and improve the production quality of cigarettes.
附图说明Description of drawings
为了更清楚地说明本实用新型的具体实施例,下面将对实施例中所需要使用的附图作简单地介绍。In order to describe the specific embodiments of the present utility model more clearly, the accompanying drawings required in the embodiments will be briefly introduced below.
图1是本实用新型提供的一种卷烟机吸丝带张紧控制系统的示意图。FIG. 1 is a schematic diagram of a tension control system for a cigarette smoking ribbon provided by the present invention.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型实施例的方案,下面结合附图和实施方式对本实用新型实施例作进一步的详细说明。In order to make those skilled in the art better understand the solutions of the embodiments of the present utility model, the embodiments of the present utility model will be further described in detail below with reference to the accompanying drawings and the implementation manner.
针对当前卷烟机吸丝带张紧控制不稳定的问题。本实用新型提供一种卷烟机吸丝带张紧控制系统,采用调节气缸对张紧轮的位置进行调节,并由电控比例阀对调节气缸的供气压力,以调节吸丝带的张紧力,解决现有卷烟机吸丝带张紧控制不稳定的问题。能提高卷烟机吸丝带张紧调节的稳定性,提高烟支生产质量。Aiming at the problem that the tension control of the current cigarette machine suction ribbon is unstable. The utility model provides a tension control system for a cigarette suction ribbon of a cigarette machine, which adopts an adjusting cylinder to adjust the position of a tensioning wheel, and an electric control proportional valve adjusts the air supply pressure of the cylinder to adjust the tensioning force of the ribbon suction ribbon. The problem that the tension control of the suction ribbon of the existing cigarette machine is unstable is solved. It can improve the stability of the tension adjustment of the suction ribbon of the cigarette machine and improve the production quality of cigarettes.
如图1所示,一种卷烟机吸丝带张紧控制系统,包括:调节气缸、张紧轮和电控比例阀。吸丝带缠绕在拖带轮1和传动轮2上,在所述拖带轮1与所述传动轮2之间设置有所述张紧轮3,以调节吸丝带的张紧力。所述调节气缸通过推拉杆4与所述张紧轮3传动连接,所述张紧轮可移动地安装在卷烟机的机架上。所述电控比例阀的输入端与供气气源相连接,所述电控比例阀的输出端通过气管与所述调节气缸的进气端连接,所述电控比例阀用于根据吸丝带张紧力调节所述调节气缸的供气压力,使所述张紧轮的位置进行移动,进而使吸丝带的张紧力得到调整。As shown in Figure 1, a cigarette machine suction ribbon tensioning control system includes: an adjusting cylinder, a tensioning wheel and an electronically controlled proportional valve. The suction belt is wound on the towing pulley 1 and the
具体地,在吸丝带张紧力大于第一设定阈值时,通过电控比例阀调节供气压力,使调节气缸内的气体压力增大,调节气缸带动推拉杆推动张紧轮移动位置,使吸丝带张紧力减小。同理地,在吸丝带张紧力小于第二设定阈值时,此时,吸丝带张紧力过小,电控比例控制阀调节供气压力变小,使调节气缸内的气体压力减小,以拉动张紧轮,使吸丝带紧绷,进而增加吸丝带的张紧力。该系统通过调节气缸对张紧轮的位置进行调节,以控制吸丝带的张紧力,能解决现有卷烟机吸丝带张紧控制不稳定的问题。能提高卷烟机吸丝带张紧调节的稳定性,提高烟支生产质量。Specifically, when the tension force of the suction ribbon is greater than the first set threshold, the air supply pressure is adjusted through the electronically controlled proportional valve, so that the air pressure in the adjustment cylinder is increased, and the adjustment cylinder drives the push-pull rod to push the tension wheel to move, so that the The tension of the suction ribbon is reduced. Similarly, when the tension force of the suction ribbon is less than the second set threshold, at this time, the tension force of the suction ribbon is too small, and the air supply pressure adjusted by the electronically controlled proportional control valve becomes smaller, so that the air pressure in the adjustment cylinder is reduced. , to pull the tensioning wheel to tighten the suction ribbon, thereby increasing the tension of the suction ribbon. The system adjusts the position of the tensioning wheel by adjusting the cylinder to control the tensioning force of the suction ribbon, which can solve the problem that the tension control of the suction ribbon of the existing cigarette machine is unstable. It can improve the stability of the tension adjustment of the suction ribbon of the cigarette machine and improve the production quality of cigarettes.
该系统还包括:压力传感器和控制器。所述压力传感器的输出端与所述控制器的输入端相连接,所述控制器的输出端与所述电控比例阀的控制端相连接。所述压力传感器用于检测吸丝带的张紧力。所述控制器用于根据所述张紧力控制所述电控比例阀对供气压力进行调节。The system also includes: a pressure sensor and a controller. The output end of the pressure sensor is connected with the input end of the controller, and the output end of the controller is connected with the control end of the electrically controlled proportional valve. The pressure sensor is used to detect the tension of the suction ribbon. The controller is used for controlling the electronically controlled proportional valve to adjust the air supply pressure according to the tensioning force.
该系统还包括:电磁阀。所述电磁阀设置在所述电控比例阀与所述调节气缸之间,用于控制所述调节气缸的供气管路和排气管路的通断。The system also includes: a solenoid valve. The solenoid valve is arranged between the electronically controlled proportional valve and the regulating cylinder, and is used to control the on-off of the air supply pipeline and the exhaust pipeline of the regulating cylinder.
该系统还包括:触模屏;所述触模屏与所述控制器信号连接,所述触模屏用于操作人员与所述控制器之间的人机交互。The system further includes: a touch-mode screen; the touch-mode screen is signally connected to the controller, and the touch-mode screen is used for man-machine interaction between an operator and the controller.
该系统还包括:报警装置;所述报警装置与所述控制器信号连接,所述控制器在所述张紧力大于报警阈值时控制所述报警装置进行报警。The system further includes: an alarm device; the alarm device is signally connected to the controller, and the controller controls the alarm device to give an alarm when the tension force is greater than an alarm threshold.
进一步,所述报警装置至少包括以下任意一种:报警指示灯、蜂鸣器和声光报警器。Further, the alarm device includes at least any one of the following: an alarm indicator light, a buzzer and a sound and light alarm.
所述控制器包括:变送器和调节器;所述变送器分别与所述压力传感器和所述调节器信号连接。所述变送器用于将述压力传感器检测到压力信号转换成所述调节器可识别的电信号。所述调节器用于根据所述变送器输出的电信号控制所述电控比例阀对供气压力进行调节。The controller includes: a transmitter and a regulator; the transmitter is signally connected to the pressure sensor and the regulator, respectively. The transmitter is used to convert the pressure signal detected by the pressure sensor into an electrical signal that can be recognized by the regulator. The regulator is used for controlling the electronically controlled proportional valve to adjust the air supply pressure according to the electrical signal output by the transmitter.
进一步,所述控制器还包括:微处理器或PLC;Further, the controller also includes: a microprocessor or a PLC;
所述微处理器或所述PLC分别与所述变送器和所述调节器信号连接,所述微处理器或所述PLC预存有控制程序,以控制所述变送器和所述调节器运行。The microprocessor or the PLC is signal-connected to the transmitter and the regulator, respectively, and the microprocessor or the PLC has a control program pre-stored to control the transmitter and the regulator run.
可见,本实用新型提供一种卷烟机吸丝带张紧控制系统,采用调节气缸对张紧轮的位置进行调节,并由电控比例阀对调节气缸的供气压力,以调节吸丝带的张紧力,解决现有卷烟机吸丝带张紧控制不稳定的问题。能提高卷烟机吸丝带张紧调节的稳定性,提高烟支生产质量。It can be seen that the present utility model provides a cigarette machine suction ribbon tension control system, which adopts an adjusting cylinder to adjust the position of the tensioning wheel, and adjusts the air supply pressure of the cylinder by an electric control proportional valve to adjust the tension of the suction ribbon. It can solve the problem that the tension control of the suction ribbon of the existing cigarette machine is unstable. It can improve the stability of the tension adjustment of the suction ribbon of the cigarette machine and improve the production quality of cigarettes.
以上依据图示所示的实施例详细说明了本实用新型的构造、特征及作用效果,以上所述仅为本实用新型的较佳实施例,但本实用新型不以图面所示限定实施范围,凡是依照本实用新型的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本实用新型的保护范围内。The structure, features and effects of the present invention have been described in detail above according to the embodiments shown in the drawings. The above descriptions are only the preferred embodiments of the present invention, but the scope of the present invention is not limited by the drawings. , any changes made in accordance with the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, shall fall within the protection scope of the present invention if they still do not exceed the spirit covered by the description and the drawings.
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