CN216541015U - A double incision countersinking compound drill - Google Patents
A double incision countersinking compound drill Download PDFInfo
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- CN216541015U CN216541015U CN202123126004.9U CN202123126004U CN216541015U CN 216541015 U CN216541015 U CN 216541015U CN 202123126004 U CN202123126004 U CN 202123126004U CN 216541015 U CN216541015 U CN 216541015U
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Abstract
Description
技术领域technical field
本实用新型涉及复合钻技术领域,具体为一种双切口锪面复合钻。The utility model relates to the technical field of compound drills, in particular to a double-notch countersinking compound drill.
背景技术Background technique
复合钻是将钻刀和锪刀组合在一起的一种刀具,被广泛应用在机械加工领域,利用前端的钻刀对工件进行钻孔操作,之后利用后端的锪刀对钻孔的顶部进行倒角,此过程只需一次操作即可完成。The compound drill is a kind of tool that combines a drill and a countersink. It is widely used in the field of machining. The front-end drill is used to drill the workpiece, and then the back-end countersink is used to invert the top of the hole. angle, this process can be done in one operation.
现有技术中,授权公告号为CN200981131U的中国专利公开了一种钻锪复合铣刀,它包括刀尖、切削刃部、排屑槽、刀颈部和柄部。所述刀尖是钻尖,所述的切削刃部由钻杆刃部和直径大于钻刀副切削刃的铣刀刃部组成,钻杆的副切削刃和铣刀切削刃在同一螺旋线上,在钻杆和铣刀端面之间有退刀槽。所述的铣刀,其铣刀端面刀尖角制成R0.5~1;所述的排屑槽,其从铣刀端面开始至刀颈部的宽度大于钻杆排屑槽宽度,且深度由铣刀端面开始逐渐向铣刀方向由深变浅,本实用新型涉及的一种复合钻、锪铣刀能够一次性完成台阶式螺栓压紧沉孔的钻、锪或铣两个工步的加工,从而可以节约加工时间,延长刀具使用寿命,提高零件的制造精度。In the prior art, the Chinese patent with the authorization announcement number CN200981131U discloses a drill-spotting compound milling cutter, which includes a tool tip, a cutting edge, a chip flute, a tool neck and a shank. The tool tip is a drill tip, and the cutting edge portion is composed of a drill rod edge portion and a milling cutter edge portion with a diameter larger than the secondary cutting edge of the drill cutter. The secondary cutting edge of the drill rod and the milling cutter cutting edge are on the same helix. , there is an undercut between the drill rod and the end face of the milling cutter. For the milling cutter, the tip angle of the end face of the milling cutter is made R0.5 to 1; the width of the chip removal groove from the end face of the milling cutter to the neck of the cutter is larger than the width of the drill pipe chip removal groove, and the depth is Starting from the end face of the milling cutter, it gradually becomes shallower in the direction of the milling cutter. The composite drilling and countersinking cutter related to the utility model can complete the two steps of drilling, countersinking or milling of the stepped bolt pressing countersink at one time. It can save processing time, prolong the service life of tools and improve the manufacturing accuracy of parts.
但是在实际的使用过程中,刀具在旋转加工的过程中具有较大的切削力,尤其是轴向切削力,从而使得刀具的磨损较大,最终影响刀具整体的使用寿命,增加使用成本。However, in actual use, the tool has a large cutting force in the process of rotary machining, especially the axial cutting force, which makes the tool wear larger, which ultimately affects the overall service life of the tool and increases the cost of use.
实用新型内容Utility model content
本实用新型的目的在于提供一种双切口锪面复合钻,以解决上述背景技术中提出刀具工作时加大的切削力造成磨损严重而影响使用寿命的问题。The purpose of this utility model is to provide a double-notch countersinking compound drill, so as to solve the problem in the above-mentioned background art that the increased cutting force when the tool is working causes serious wear and affects the service life.
为实现上述目的,本实用新型提供如下技术方案:一种双切口锪面复合钻,包括由呈圆柱体结构的刀柄部分,所述刀柄部分前端一体化设置有前挡块,还包括:In order to achieve the above-mentioned purpose, the present utility model provides the following technical solutions: a double-notch countersinking compound drill, comprising a shank part with a cylindrical structure, the front end of the shank part is integrally provided with a front stopper, and also includes:
刀头部分,固定设置在所述前挡块前端,所述刀头部分与所述前挡块和所述刀柄部分同轴安装,所述刀头部分共分为钻刀和锪刀两部分;The cutter head part is fixedly arranged at the front end of the front stopper, the cutter head part is coaxially installed with the front stopper and the cutter handle part, and the cutter head part is divided into two parts: a drill cutter and a countersink. ;
前端芯,为所述钻刀内部支撑部分,所述前端芯为实心圆柱体结构;The front-end core is the inner support part of the drill, and the front-end core is a solid cylindrical structure;
后端芯,为所述锪刀内部支撑部分,所述前端芯和所述后端芯为一体化加工成型。The rear end core is the inner support part of the countersink, and the front end core and the rear end core are integrally processed and formed.
优选的,所述钻刀与所述锪刀之间呈递增式阶梯状结构,且所述钻刀和所述锪刀均对称设置有2个,采用同一块材料加工成具有钻刀和锪刀的复合刀具,在进行加工时在利用钻刀进行钻孔之后可以利用锪刀同步进行锪孔操作,从而减小加工操作步骤,提高效率。Preferably, there is an incremental stepped structure between the drill and the countersink, and two of the drills and the countersink are symmetrically arranged, and the same piece of material is processed into a drill and a countersink. The composite tool can use the countersink to synchronously perform the countersinking operation after the drilling is performed during processing, thereby reducing the processing operation steps and improving the efficiency.
优选的,所述钻刀和所述锪刀之间均设置有呈螺旋状的容屑槽,且两处所述容屑槽位置相互对应,在刀具部分旋转对工件进行加工时产生的碎屑会进入容屑槽内部,之后从钻刀中的容屑孔进入相对应的锪刀容屑孔中,最终排出,避免钻刀产生的碎屑对后面的锪刀造成影响。Preferably, a helical chip groove is provided between the drill and the countersink, and the positions of the two chip grooves correspond to each other, and the chips generated when the tool part rotates to process the workpiece It will enter the inside of the chip pocket, and then enter the corresponding countersinking hole from the chip pocketing hole in the drill, and finally discharge it, so as to avoid the impact of the chips generated by the drilling tool on the subsequent countersinking.
优选的,所述前端芯直径为3.5mm,且所述后端芯的直径为6mm,钻刀内部为前端芯,锪刀内部为后端芯,前端芯的直径小于后端芯的直径可以使得钻刀的整体直径小于锪刀的整体直径,使得在钻孔之后可以顺利利用锪刀进行锪孔操作。Preferably, the diameter of the front-end core is 3.5mm, and the diameter of the rear-end core is 6mm. The overall diameter of the drill is smaller than that of the countersink, so that the countersink can be used for countersinking after drilling.
优选的,所述钻刀测深为0.5mm前角为10°,且所述锪刀测深为1mm前角为11°,并且所述钻刀和所述锪刀为双螺旋内冷结构,双螺旋内冷结构使得刀具在加工的过程中可以快速对其进行冷却,从而避免温度过高对刀具造成损坏和影响加工精度。Preferably, the depth of the drill is 0.5mm and the rake angle is 10°, and the depth of the countersink is 1mm and the rake angle is 11°, and the drill and the countersink are of a double-helix internal cooling structure, The double-helix internal cooling structure enables the tool to be quickly cooled during the machining process, so as to avoid damage to the tool caused by excessive temperature and affect the machining accuracy.
优选的,所述容屑槽半径为0.1mm,且所述钻刀圆弧刃宽度为0.75mm,并且所述钻刀横刃宽度为0.18mm,钻刀和锪刀整体特定测深、前角、圆弧刃宽度和横刃宽度可以使得在使用的过程中减小轴向切削力,并且减小过程中的磨损,达到延长整体使用寿命和节省使用成本的目的。Preferably, the radius of the chip flute is 0.1mm, the width of the arc edge of the drill is 0.75mm, and the width of the chisel edge of the drill is 0.18mm, and the overall depth and rake angle of the drill and the countersink are specified. , the width of the arc edge and the width of the chisel edge can reduce the axial cutting force in the process of use, and reduce the wear in the process, so as to extend the overall service life and save the use cost.
与现有技术相比,本实用新型的有益效果是:该双切口锪面复合钻,采用新型的结构设计,使得装置在使用的过程中利用钻刀角度与锪刀角度之间的配合可以有效减少钻削和锪孔时产生的切削力,尤其是轴向切削力,并且减轻刀具的磨损,从而明显的提高刀具的使用寿命和工作效率,在使用时减少不必要的能耗而降低使用成本,其具体内容如下:Compared with the prior art, the beneficial effect of the present utility model is that: the double-notch countersinking compound drill adopts a novel structural design, so that the device can effectively utilize the cooperation between the angle of the drill and the angle of the countersink during use. Reduce the cutting force, especially the axial cutting force during drilling and countersinking, and reduce the wear of the tool, thereby significantly improving the service life and work efficiency of the tool, reducing unnecessary energy consumption and reducing the cost of use. , and its specific contents are as follows:
1.钻刀、锪刀之间的配合使用,两者为同一材料一体化加工而成,使得钻刀和锪刀之间整体强度提高并且减少事后装配过程,同时在旋转加工的过程中利用钻刀和锪刀之间直径和角度之间的匹配(整体角度较小),从而使得产生的轴向切削力较小,并且减小过程中的磨损,最终的达到提高使用寿命的目的。1. The use of the drill and the countersink, which are integrally processed from the same material, improves the overall strength between the drill and the countersink and reduces the post-assembly process. The matching between the diameter and the angle between the knife and the countersink (the overall angle is small), so that the generated axial cutting force is small, and the wear in the process is reduced, and finally the purpose of improving the service life is achieved.
2.刀柄部分、前挡块和容屑槽之间的配合使用,在使用时利用后方一体化成型的刀柄部分可以将刀具整体进行夹持,之后在旋转对工件进行加工时利用容屑槽将碎屑进行导流,使得钻孔和锪孔操作可以正常进行。2. The shank part, the front stopper and the chip groove are used together. When in use, the tool shank part can be used to clamp the tool as a whole, and then the chip can be used when rotating the workpiece. The grooves divert the debris, allowing drilling and countersinking to work properly.
附图说明Description of drawings
图1为本实用新型正视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of the utility model;
图2为本实用新型钻刀侧视剖面结构示意图;FIG. 2 is a schematic view of the side view sectional structure of the drill of the present utility model;
图3为本实用新型锪刀侧视剖面结构示意图;FIG. 3 is a schematic view of the side sectional structure of the countersinking knife of the present invention;
图4为本实用新型刀头部分正视结构示意图;Fig. 4 is the front view structure schematic diagram of the cutter head part of the utility model;
图5为本实用新型侧视结构示意图。FIG. 5 is a schematic side view of the structure of the utility model.
图中:1、刀柄部分;2、前挡块;3、刀头部分;301、钻刀;302、锪刀;4、前端芯;5、后端芯;6、容屑槽。In the figure: 1. Tool handle part; 2. Front stop; 3. Tool head part; 301. Drilling tool; 302. Countersinking tool; 4. Front-end core; 5. Back-end core;
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-5,本实用新型提供一种技术方案:一种双切口锪面复合钻,包括由呈圆柱体结构的刀柄部分1,刀柄部分1前端一体化设置有前挡块2,还包括:Please refer to FIGS. 1-5 , the present utility model provides a technical solution: a double-notch countersinking compound drill, comprising a shank part 1 having a cylindrical structure, and a
刀头部分3,固定设置在前挡块2前端,刀头部分3与前挡块2和刀柄部分1同轴安装,刀头部分3共分为钻刀301和锪刀302两部分;The
前端芯4,为钻刀301内部支撑部分,前端芯4为实心圆柱体结构;The front-end core 4 is the inner support part of the
后端芯5,为锪刀302内部支撑部分,前端芯4和后端芯5为一体化加工成型。The
钻刀301与锪刀302之间呈递增式阶梯状结构,且钻刀301和锪刀302均对称设置有2个,钻刀301和锪刀302之间均设置有呈螺旋状的容屑槽6,且两处容屑槽6位置相互对应。The
在使用装置时,首先利用后方的刀柄部分1可以将刀具整体安装在使用工具上,在对工件加工的过程中,首先利用钻刀301进入工件内部进行钻孔操作,钻刀301完全进入工件之后锪刀302与工件刚钻好的孔洞接触,从而再次进行锪孔操作,使得一次加工可以同时完成钻孔的锪孔两种操作,简化工件加工的整体步骤,并且在刀头部分3整体旋转加工的过程中产生的碎屑进入设置的容屑槽6内部,并且钻刀301上容屑槽6内部的碎屑可以顺利进入锪刀302位置的容屑槽6最终排出,避免前端碎屑对后续锪孔操作造成影响。When using the device, the tool can be installed on the tool as a whole by using the rear shank part 1. During the machining of the workpiece, the
前端芯4直径为3.5mm,且后端芯5的直径为6mm,钻刀301测深为0.5mm前角为10°,且锪刀302测深为1mm前角为11°,并且钻刀301和锪刀302为双螺旋内冷结构,容屑槽6半径为0.1mm,且钻刀301圆弧刃宽度为0.75mm,并且钻刀301横刃宽度为0.18mm。The diameter of the front-end core 4 is 3.5mm, and the diameter of the rear-
在加工的过程中利用刀头部分3各项刀宽和角度之间的配合可以在保证正常加工的基础上尽量减小过程中产生的轴向切削力,从而提高刀具整体加工的精度,并且各项参数合理的组合可以减少刀具在使用过程中与工件之间的摩擦损耗,从而延长刀具的使用寿命,使得刀具在降低使用成本的同时可以提高加工效率。In the process of machining, the use of the cooperation between the widths and angles of the
工作原理:使用本装置时,根据图1-图5中所示的结构,首先利用钻刀301进入工件内部进行钻孔操作,钻刀301完全进入工件之后锪刀302与工件刚钻好的孔洞接触,从而再次进行锪孔操作,使得一次加工可以同时完成钻孔的锪孔两种操作,简化工件加工的整体步骤,并且在刀头部分3整体旋转加工的过程中产生的碎屑进入设置的容屑槽6内部,并且钻刀301上容屑槽6内部的碎屑可以顺利进入锪刀302位置的容屑槽6最终排出,并且在加工的过程中可以减少轴向切削力,从而提高刀具整体加工的精度,并且各项参数合理的组合可以减少刀具在使用过程中与工件之间的摩擦损耗,从而延长刀具的使用寿命,使得刀具在降低使用成本的同时可以提高加工效率,这就是该双切口锪面复合钻的工作原理。Working principle: When using this device, according to the structure shown in Fig. 1-Fig. 5, firstly use the
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本实用新型的简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本实用新型保护内容的限制。The content not described in detail in this specification belongs to the prior art known to those skilled in the art. It should be understood that the terms "center", "longitudinal", "horizontal", "front", "rear" and "left" , "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only The simplified description for the convenience of describing the present invention does not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operate for a specific orientation, and thus should not be construed as a limitation on the protection content of the present invention.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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