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CN216524478U - A Torque Detection Device Based on Magnetostrictive Materials - Google Patents

A Torque Detection Device Based on Magnetostrictive Materials Download PDF

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Publication number
CN216524478U
CN216524478U CN202123281887.0U CN202123281887U CN216524478U CN 216524478 U CN216524478 U CN 216524478U CN 202123281887 U CN202123281887 U CN 202123281887U CN 216524478 U CN216524478 U CN 216524478U
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shaft
measured
support frame
magnetostrictive material
detection device
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黄永东
卢全国
李志豪
刘锦锋
万家鑫
蔡畅
霍景润
臧金明
何玉灵
占晓煌
袁学兰
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Nanchang Institute of Technology
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Nanchang Institute of Technology
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Abstract

实用新型公开了一种基于磁致伸缩材料的扭矩检测装置,包括底座、左支撑架、右支撑架、待测轴、悬挂杆件、永磁体、磁致伸缩材料薄片、感应线圈和卡盘,所述底座的两端分别设有左支撑架和右支撑架,所述左支撑架上固设有用于夹持待测轴固定端的卡盘,右支撑架上设有供夹持待测轴轴向穿过的轴孔,所述悬挂杆件径向固定穿插在所述待测轴的自由端,所述磁致伸缩材料薄片通过两个永磁体固定在待测轴的轴身上,所述磁致伸缩材料薄片上缠绕有感应线圈。所述一种基于磁致伸缩材料的扭矩检测装置可实现对待测轴扭矩的测量,本实用新型装置具有检测装置与待测轴拆卸方便、易于安装等优点。

Figure 202123281887

The utility model discloses a torque detection device based on magnetostrictive materials, comprising a base, a left support frame, a right support frame, a shaft to be measured, a suspension rod, a permanent magnet, a magnetostrictive material sheet, an induction coil and a chuck, The two ends of the base are respectively provided with a left support frame and a right support frame, the left support frame is fixed with a chuck for clamping the fixed end of the shaft to be measured, and the right support frame is provided with a chuck for clamping the shaft to be measured. The suspension rod is radially fixed and inserted into the free end of the shaft to be measured, and the magnetostrictive material sheet is fixed on the shaft of the shaft to be measured by two permanent magnets. Induction coils are wound around the sheet of stretchable material. The torque detection device based on magnetostrictive material can measure the torque of the shaft to be measured, and the device of the utility model has the advantages of convenient disassembly and installation of the detection device and the shaft to be measured.

Figure 202123281887

Description

一种基于磁致伸缩材料的扭矩检测装置A Torque Detection Device Based on Magnetostrictive Materials

技术领域technical field

本实用新型涉及传感器检测技术领域,尤其涉及一种基于磁致伸缩材料的扭矩检测装置。The utility model relates to the technical field of sensor detection, in particular to a torque detection device based on magnetostrictive materials.

背景技术Background technique

扭矩检测装置是对各种旋转或非旋转机械部件上对扭转力矩感知的检测工具,主要分为静态和动态两类,扭矩检测/传感装置原理是将扭力的物理变化转换成精确的电信号。扭矩检测/传感装置可以应用在制造粘度计,电动扭力扳手上,具有精度高,可靠性好,寿命长等优点。Torque detection device is a detection tool for sensing torsional torque on various rotating or non-rotating mechanical parts, mainly divided into static and dynamic categories. The principle of torque detection/sensing device is to convert the physical change of torque into accurate electrical signals. . The torque detection/sensing device can be used in the manufacture of viscometers and electric torque wrenches, and has the advantages of high precision, good reliability and long service life.

然而现有的静态扭矩检测装置还是存在检测装置与待测轴之间拆装困难的问题。However, the existing static torque detection device still has the problem that it is difficult to assemble and disassemble between the detection device and the shaft to be measured.

实用新型内容Utility model content

本实用新型的目的在于提供一种基于磁致伸缩材料的扭矩检测装置,旨在解决扭矩检测装置与待测轴之间拆装困难的问题。The purpose of the utility model is to provide a torque detection device based on magnetostrictive material, which aims to solve the problem of difficulty in disassembly and assembly between the torque detection device and the shaft to be measured.

为实现上述目的,本实用新型提供了一种基于磁致伸缩材料的扭矩检测装置,包括底座、左支撑架、右支撑架、待测轴、悬挂杆件、永磁体、磁致伸缩材料薄片、感应线圈和卡盘,所述底座的两端分别设有左支撑架和右支撑架,所述左支撑架上固设有用于夹持待测轴固定端的卡盘,右支撑架上设有供夹持待测轴轴向穿过的轴孔,所述悬挂杆件径向固定穿插在所述待测轴的自由端,所述磁致伸缩材料薄片通过两个永磁体固定在待测轴的轴身上,所述磁致伸缩材料薄片上缠绕有感应线圈。In order to achieve the above purpose, the utility model provides a torque detection device based on magnetostrictive materials, including a base, a left support frame, a right support frame, a shaft to be measured, a suspension rod, a permanent magnet, a magnetostrictive material sheet, Induction coil and chuck, the two ends of the base are respectively provided with a left support frame and a right support frame, the left support frame is fixed with a chuck for clamping the fixed end of the shaft to be measured, and the right support frame is provided with a Clamp the shaft hole through which the shaft to be measured axially passes, the suspension rod is radially fixed and inserted in the free end of the shaft to be measured, and the magnetostrictive material sheet is fixed on the shaft of the shaft to be measured by two permanent magnets. On the shaft body, the magnetostrictive material sheet is wound with an induction coil.

优选,左支撑架与底座为一体式结构。Preferably, the left support frame and the base are integral structures.

优选,永磁体与磁致伸缩材料薄片之间以及永磁体与待测轴之间分别通过应变胶粘接连接。Preferably, the permanent magnet and the magnetostrictive material sheet and between the permanent magnet and the shaft to be measured are respectively connected by strain glue.

优选,永磁体的底部设有与待测轴轴面弧度匹配的弧形槽。Preferably, the bottom of the permanent magnet is provided with an arc-shaped groove matching the radian of the axial surface of the shaft to be measured.

优选,所述磁致伸缩材料薄片为Galfenol合金薄片。Preferably, the magnetostrictive material sheet is a Galfenol alloy sheet.

本实用新型与现有技术相比较,有益效果体现在:通过将所述磁致伸缩材料薄片和两个所述永磁体固定在待测轴上,接着在悬挂杆件上面悬挂不同质量的砝码,然后在所述磁致伸缩材料薄片上接入感应线圈,以便于对所述待测轴扭矩进行测量,解决了待测轴拆卸复杂、安装困难的问题。Compared with the prior art, the utility model has the beneficial effects as follows: by fixing the magnetostrictive material sheet and the two permanent magnets on the shaft to be measured, and then suspending weights of different masses on the suspension rods Then, an induction coil is connected to the magnetostrictive material sheet, so as to measure the torque of the shaft to be measured, which solves the problems of complicated disassembly and difficult installation of the shaft to be measured.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts.

图1为本实用新型较佳实施例的结构示意图;Fig. 1 is the structural representation of the preferred embodiment of the present utility model;

图2为本实用新型较佳实施例中永磁体及磁致伸缩材料薄片的示意图。2 is a schematic diagram of a permanent magnet and a magnetostrictive material sheet in a preferred embodiment of the present invention.

具体实施方式Detailed ways

下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to be used to explain the present invention, but should not be construed as a limitation of the present invention.

在本实用新型的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, Rather than indicating or implying that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, it should not be construed as a limitation of the present invention.

实施例1:请参阅图1和图2,本实用新型提供了一种基于磁致伸缩材料的扭矩检测装置,包括底座1、左支撑架2、右支撑架3、待测轴4、悬挂杆件5、永磁体6、磁致伸缩材料薄片7、感应线圈8和卡盘9,所述底座1的两端分别设有左支撑架2和右支撑架3,所述左支撑架2上固设有用于夹持待测轴4固定端的卡盘9,右支撑架3上设有供夹持待测轴4轴向穿过的轴孔,所述悬挂杆件5径向固定穿插在所述待测轴4的自由端,所述磁致伸缩材料薄片7通过两个永磁体6固定在待测轴4的轴身上,所述磁致伸缩材料薄片7上缠绕有感应线圈8。Embodiment 1: Please refer to FIG. 1 and FIG. 2, the present utility model provides a torque detection device based on magnetostrictive materials, including a base 1, a left support frame 2, a right support frame 3, an axis to be measured 4, and a suspension rod. 5, permanent magnet 6, magnetostrictive material sheet 7, induction coil 8 and chuck 9, the two ends of the base 1 are respectively provided with a left support frame 2 and a right support frame 3, and the left support frame 2 is fixed on the There is a chuck 9 for clamping the fixed end of the shaft 4 to be measured, the right support frame 3 is provided with a shaft hole for clamping the shaft 4 to be measured axially through, and the suspension rod 5 is radially fixed and inserted in the At the free end of the shaft 4 to be measured, the magnetostrictive material sheet 7 is fixed on the shaft of the shaft to be measured 4 through two permanent magnets 6 , and an induction coil 8 is wound on the magnetostrictive material sheet 7 .

进一步的,左支撑架2与底座1为一体式结构。Further, the left support frame 2 and the base 1 have an integral structure.

进一步的,永磁体6与磁致伸缩材料薄片7之间以及永磁体6与待测轴4之间分别通过应变胶粘接连接。Further, the permanent magnet 6 and the magnetostrictive material sheet 7 and between the permanent magnet 6 and the shaft to be measured 4 are respectively connected by strain glue.

进一步的,永磁体6的底部设有与待测轴4轴面弧度匹配的弧形槽。Further, the bottom of the permanent magnet 6 is provided with an arc-shaped groove matching the radian of the axial surface of the shaft 4 to be measured.

进一步的,所述磁致伸缩材料薄片7为Galfenol合金薄片。Further, the magnetostrictive material sheet 7 is a Galfenol alloy sheet.

在本实施方式中,需要对待测轴4进行测量时,首先将待测轴4的一端穿过右支撑架3的轴孔固定在卡盘9上,其次将所述磁致伸缩材料薄片7和两个所述永磁体6固定在待测轴4上,接着在悬挂杆件5上面悬挂不同质量的重物或砝码,然后在所述磁致伸缩材料薄片7上接入感应线圈8。In this embodiment, when it is necessary to measure the shaft 4 to be measured, first, one end of the shaft 4 to be measured is fixed on the chuck 9 through the shaft hole of the right support frame 3, and then the magnetostrictive material sheet 7 and the The two permanent magnets 6 are fixed on the shaft 4 to be measured, and then weights or weights of different masses are suspended on the suspension rod 5 , and then the induction coil 8 is connected to the magnetostrictive material sheet 7 .

进一步的,当悬挂杆件5受到扭转的外力(一侧挂上重物或者砝码),此时待测轴4会受到一个扭矩,磁致伸缩材料薄片7会因扭转力发生形变,由于磁致伸缩逆效应,此时磁致伸缩材料薄片7周边磁场会发生变化,磁致伸缩材料薄片7上的感应线圈8能检测到磁场的变化,转换成电信号输出,待测轴4受到不同的扭矩,感应线圈8能对应输出不同的电信号,从而实现对扭矩的测量。Further, when the suspension rod 5 is subjected to a torsional external force (heavy objects or weights are hung on one side), the shaft 4 to be measured will be subjected to a torque, and the magnetostrictive material sheet 7 will be deformed by the torsional force. At this time, the magnetic field around the magnetostrictive material sheet 7 will change, and the induction coil 8 on the magnetostrictive material sheet 7 can detect the change of the magnetic field and convert it into an electrical signal output. Torque, the induction coil 8 can output different electrical signals correspondingly, so as to realize the measurement of torque.

进一步的,当需要拆卸时,首先将两个永磁体6与待测轴4分离,取出悬挂杆件5,然后松开卡盘9,将轴取出即可,解决了检测装置与待测轴4拆卸复杂、安装困难的问题。Further, when it is necessary to disassemble, first separate the two permanent magnets 6 from the shaft 4 to be measured, take out the suspension rod 5, then loosen the chuck 9, and take out the shaft, which solves the problem between the detection device and the shaft 4 to be measured. Complex disassembly and difficult installation.

在本实施方式中,Galfenol合金薄片的强度高,韧性好,脆性小,具有良好的延展性和温度特性,较低的饱和磁化场以及较高的磁致伸缩应变,从而使待测轴4的扭矩测量效果更准确。In this embodiment, the Galfenol alloy flakes have high strength, good toughness, low brittleness, good ductility and temperature characteristics, low saturation magnetization field and high magnetostrictive strain, so that the Torque measurement is more accurate.

上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡依据本实用新型技术方案的精神实质和原理下做的改变、修饰、替代、组合或简化,均应为等效的置换方式,只要符合本实用新型的目的,不背离本实用新型的技术原理和构思,都属于本实用新型的保护范围。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the technology to understand the content of the present invention and implement accordingly, and cannot limit the protection scope of the present invention with this. All changes, modifications, substitutions, combinations or simplifications made according to the spirit and principle of the technical solutions of the present invention should be equivalent replacement methods, as long as they meet the purpose of the present invention and do not deviate from the technical principles of the present invention. and ideas, all belong to the protection scope of the present invention.

Claims (5)

1.一种基于磁致伸缩材料的扭矩检测装置,其特征在于,包括底座(1)、左支撑架(2)、右支撑架(3)、待测轴(4)、悬挂杆件(5)、永磁体(6)、磁致伸缩材料薄片(7)、感应线圈(8)和卡盘(9),所述底座(1)的两端分别设有左支撑架(2)和右支撑架(3),所述左支撑架(2)上固设有用于夹持待测轴(4)固定端的卡盘(9),右支撑架(3)上设有供夹持待测轴(4)轴向穿过的轴孔,所述悬挂杆件(5)径向固定穿插在所述待测轴(4)的自由端,所述磁致伸缩材料薄片(7)通过两个永磁体(6)固定在待测轴(4)的轴身上,所述磁致伸缩材料薄片(7)上缠绕有感应线圈(8)。1. A torque detection device based on a magnetostrictive material, characterized in that it comprises a base (1), a left support frame (2), a right support frame (3), a shaft to be measured (4), a suspension rod (5) ), a permanent magnet (6), a magnetostrictive material sheet (7), an induction coil (8) and a chuck (9), the two ends of the base (1) are respectively provided with a left support frame (2) and a right support frame (3), a chuck (9) for clamping the fixed end of the shaft to be measured (4) is fixed on the left support frame (2), and a chuck (9) for clamping the shaft to be measured (4) is fixed on the right support frame (3). 4) A shaft hole passing through in the axial direction, the suspension rod (5) is radially fixed and inserted in the free end of the shaft (4) to be measured, and the magnetostrictive material sheet (7) passes through two permanent magnets (6) It is fixed on the shaft body of the shaft to be measured (4), and the magnetostrictive material sheet (7) is wound with an induction coil (8). 2.如权利要求1所述的一种基于磁致伸缩材料的扭矩检测装置,其特征在于,左支撑架(2)与底座(1)为一体式结构。2 . The torque detection device based on magnetostrictive material according to claim 1 , wherein the left support frame ( 2 ) and the base ( 1 ) are integral structures. 3 . 3.如权利要求1所述的一种基于磁致伸缩材料的扭矩检测装置,其特征在于,永磁体(6)与磁致伸缩材料薄片(7)之间以及永磁体(6)与待测轴(4)之间分别通过应变胶粘接连接。3. A magnetostrictive material-based torque detection device as claimed in claim 1, characterized in that, between the permanent magnet (6) and the magnetostrictive material sheet (7) and between the permanent magnet (6) and the to-be-measured The shafts (4) are respectively bonded and connected by strain glue. 4.如权利要求1所述的一种基于磁致伸缩材料的扭矩检测装置,其特征在于,永磁体(6)的底部设有与待测轴(4)轴面弧度匹配的弧形槽。4. The magnetostrictive material-based torque detection device according to claim 1, wherein the bottom of the permanent magnet (6) is provided with an arc-shaped groove matching the radian of the axial surface of the shaft (4) to be measured. 5.如权利要求1所述的一种基于磁致伸缩材料的扭矩检测装置,其特征在于,所述磁致伸缩材料薄片(7)为Galfenol合金薄片。5. The magnetostrictive material-based torque detection device according to claim 1, wherein the magnetostrictive material sheet (7) is a Galfenol alloy sheet.
CN202123281887.0U 2021-12-24 2021-12-24 A Torque Detection Device Based on Magnetostrictive Materials Expired - Fee Related CN216524478U (en)

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