CN216511109U - Unloading circulation helps a class device - Google Patents
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- CN216511109U CN216511109U CN202122677873.4U CN202122677873U CN216511109U CN 216511109 U CN216511109 U CN 216511109U CN 202122677873 U CN202122677873 U CN 202122677873U CN 216511109 U CN216511109 U CN 216511109U
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Abstract
Description
技术领域technical field
本申请涉及物料输送的领域,尤其是涉及一种下料循环助流装置。The present application relates to the field of material conveying, and in particular, to a material-cutting circulation flow aid device.
背景技术Background technique
皮带秤是水泥搅拌站中的重要装置,其具有物料输送和物料计量的功能。皮带秤一般由传送结构、称量框架、称重传感器、测速传感器和显示仪等部件组成,其基本工作原理是通过称重传感器感知通过物料的质量信号,结合速度传感器感知的皮带线速度信号进行计算,最终得出流过皮带秤的物料质量。The belt scale is an important device in the cement mixing plant, which has the functions of material conveying and material measurement. The belt scale is generally composed of transmission structure, weighing frame, load cell, speed sensor and display instrument. Calculate, and finally get the quality of the material flowing through the belt scale.
生产过程中,皮带秤接收料仓上料斗的配料,皮带秤通过传送结构对物料进行输送、通过承重桥架进行重量检测,通过测速传感器对皮带进行速度检测后,将称量好的物料输送至提斗机。During the production process, the belt scale receives the ingredients from the hopper on the silo, the belt scale conveys the material through the conveying structure, performs weight detection through the load-bearing bridge, and detects the speed of the belt through the speed sensor, and then transports the weighed material to the lift. bucket machine.
针对上述的相关技术,发明人认为存在有以下缺陷,当料斗中的物料较为湿润时,皮带秤常出现断料的问题,影响了皮带秤计量的准确性。In view of the above-mentioned related art, the inventor believes that there are the following defects. When the material in the hopper is relatively wet, the belt scale often has the problem of material breakage, which affects the measurement accuracy of the belt scale.
实用新型内容Utility model content
为了减少皮带秤出现断料的现象,本申请提供一种下料循环助流装置。In order to reduce the phenomenon of material breakage of the belt scale, the present application provides a cutting circulation flow aid device.
本申请提供的一种下料循环助流装置采用如下的技术方案:A kind of unloading circulation flow-assisting device provided by the application adopts the following technical scheme:
一种下料循环助流装置,包括A blanking circulation flow aid device, comprising:
检测装置、循环电路、疏料装置和用于供电的电源,所述检测装置与循环电路电性连接,所述循环电路与疏料装置电性连接,所述疏料装置安装在出料斗上;A detection device, a circulation circuit, a material dredging device and a power supply for power supply, the detection device is electrically connected with the circulation circuit, the circulation circuit is electrically connected with the material dredging device, and the material dredging device is installed on the discharge hopper;
所述检测装置检测传送装置上的物料高度,通过循环电路控制疏料装置循环启动疏料直至物料疏通。The detection device detects the height of the material on the conveying device, and controls the material dredging device to cycle through the circulation circuit to start the dredging until the material is dredged.
通过采用上述技术方案,检测装置检测到传送装置上出现断料的情况时,发出检测信号至控制模块,控制模块控制疏料装置启动,疏料装置启动将出料斗内堵塞的物料疏通,以减少传送装置上出现断料的现象。By adopting the above technical solution, when the detection device detects the material breakage on the conveying device, it sends a detection signal to the control module, and the control module controls the start of the dredging device. There is a material break on the conveyor.
优选的,所述检测装置包括安装在出料斗上的检测单元以及用于触发检测单元的触发件,所述触发件与出料斗转动连接,所述触发件能够与传送装置上的物料抵接,并跟随物料的高度变化转动倾斜角度。Preferably, the detection device comprises a detection unit installed on the discharge hopper and a trigger for triggering the detection unit, the trigger member is rotatably connected with the discharge hopper, and the trigger member can abut with the material on the conveying device, And follow the height change of the material to rotate the inclination angle.
通过采用上述技术方案,当出料正常时,物料落在传送装置上,此时传送装置上物料高度较高,物料顶着触发件使触发件转动与检测单元抵接,当出料异常时,传送装置上物料的高度较低,触发件朝向竖直方向转动以转离检测单元,以达到检测传送装置上是否出现断料的情况。By adopting the above technical solution, when the discharge is normal, the material falls on the conveying device. At this time, the height of the material on the conveying device is high, and the material presses the trigger to make the trigger rotate and contact the detection unit. When the discharge is abnormal, the The height of the material on the conveyor is low, and the trigger is rotated in the vertical direction to turn away from the detection unit, so as to detect whether there is a broken material on the conveyor.
优选的,所述触发件设置为板状结构,且触发件有长条形的边沿部。Preferably, the trigger member is configured as a plate-like structure, and the trigger member has an elongated edge portion.
通过采用上述技术方案,边沿部的设置,用于增大触发件与物料的接触面积,提高检测的准确度。By adopting the above technical solution, the setting of the edge portion is used to increase the contact area between the trigger and the material, and to improve the detection accuracy.
优选的,所述检测单元设置为限位开关SQ,所述限位开关SQ连接在疏料装置的供电电路内,以控制疏料装置的启闭。Preferably, the detection unit is set as a limit switch SQ, and the limit switch SQ is connected in the power supply circuit of the material dredging device to control the opening and closing of the material dredging device.
通过采用上述技术方案,触发件转动触发限位开关SQ以使限位开关SQ处于断开状态,此时疏料装置处于停机的状态,当触发件转离限位开关SQ,限位开关SQ闭合,以使疏料装置启动。By adopting the above technical solution, the trigger member rotates to trigger the limit switch SQ so that the limit switch SQ is in an open state, and the material dredging device is in a shutdown state at this time. When the trigger member rotates away from the limit switch SQ, the limit switch SQ is closed. , so that the dredging device starts.
优选的,所述疏料装置设置为释放冲击气体的空气炮。Preferably, the material-removing device is configured as an air cannon that releases impact gas.
通过采用上述技术方案,空气炮通过释放压缩气体以将堵塞的物料冲开,循环电路使空气炮循环开启,以连续冲击堵塞物料。By adopting the above technical solution, the air cannon releases the compressed gas to flush out the blocked material, and the circulation circuit enables the air cannon to circulate and open to continuously impact the blocked material.
优选的,所述疏料装置(3)的供电电路内连接有用于控制该电路通断的电磁阀KA。Preferably, a solenoid valve KA for controlling the on-off of the circuit is connected to the power supply circuit of the material dredging device (3).
通过采用上述技术方案,限位开关SQ闭合,电磁阀KA接入电源的供电回路内,此时空气炮开启,限位开关断开闭合,电磁阀KA的供电回路切断,此时空气炮关闭。By adopting the above technical solution, the limit switch SQ is closed, the solenoid valve KA is connected to the power supply circuit of the power supply, the air cannon is turned on, the limit switch is opened and closed, the power supply circuit of the solenoid valve KA is cut off, and the air cannon is closed at this time.
优选的,所述循环电路包括继电器KM和继电器KT,所述继电器KM设置有控制端KM-1,所述继电器KT设置有控制端KT-1和控制端KT-2;Preferably, the circulation circuit includes a relay KM and a relay KT, the relay KM is provided with a control terminal KM-1, and the relay KT is provided with a control terminal KT-1 and a control terminal KT-2;
所述继电器KT的一端电连接控制端KM-1的一端,所述继电器KM的一端电连接KT-1的一端,所述电磁阀KA的一端电连接控制端KT-2的一端;One end of the relay KT is electrically connected to one end of the control terminal KM-1, one end of the relay KM is electrically connected to one end of the KT-1, and one end of the solenoid valve KA is electrically connected to one end of the control terminal KT-2;
所述继电器KT的另一端、继电器KM的另一端、电磁阀KA的另一端均与电源的零线电性连接;The other end of the relay KT, the other end of the relay KM, and the other end of the solenoid valve KA are all electrically connected to the zero line of the power supply;
所述控制端KM-1的另一端、控制端KT-1的另一端以及控制端KT-2的另一端均电连接限位开关SQ的一端,所述限位开关SQ的另一端与电源的火线电性连接。The other end of the control terminal KM-1, the other end of the control terminal KT-1 and the other end of the control terminal KT-2 are all electrically connected to one end of the limit switch SQ, and the other end of the limit switch SQ is connected to the power supply. Firewire electrical connection.
通过采用上述技术方案,当物料出现断料的情况时,限位开关SQ闭合,电磁阀KA接入供电电路内,空气炮冲击一次物料,同时继电器KT的线圈得电,控制端KT-1延时闭合控制端KT-2延时断开,控制端KT-2延时断开后,疏料装置停止工作;控制端KT-1延时断开后,继电器KM的线圈断电,控制端KM-1闭合,若限位开关SQ一直处于闭合状态,电磁阀KA循环接入供电电路内,空气炮循环运行,直至下料正常。By adopting the above technical solution, when the material is cut off, the limit switch SQ is closed, the solenoid valve KA is connected to the power supply circuit, the air cannon impacts the material once, and the coil of the relay KT is energized, and the control terminal KT-1 is extended. When the control terminal KT-2 is closed and the delay is disconnected, after the control terminal KT-2 is delayed and disconnected, the dredging device stops working; after the control terminal KT-1 is delayed and disconnected, the coil of the relay KM is de-energized, and the control terminal KM -1 is closed, if the limit switch SQ is always in the closed state, the solenoid valve KA is cyclically connected to the power supply circuit, and the air gun circulates until the feeding is normal.
优选的,所述继电器KM设置为秒级的时间继电器,所述继电器KT设置为毫秒级的时间继电器。Preferably, the relay KM is set as a second-level time relay, and the relay KT is set as a millisecond-level time relay.
通过采用上述技术方案,毫秒级的时间继电器用于控制电磁阀KA的开启,秒级的时间继电器用于时间循环。By adopting the above technical solution, the millisecond-level time relay is used to control the opening of the solenoid valve KA, and the second-level time relay is used for the time cycle.
优选的,所述继电器KM的延时时间为不少于15秒,继电器KT的延时时间为0.05毫秒-0.2毫秒。Preferably, the delay time of the relay KM is not less than 15 seconds, and the delay time of the relay KT is 0.05 milliseconds to 0.2 milliseconds.
通过采用上述技术方案,电磁阀KA动作一次通电0.05毫秒-0.2毫秒,空气炮循环运作的时间间隔在15秒以上。By adopting the above technical solution, the solenoid valve KA is energized for 0.05 milliseconds to 0.2 milliseconds at a time, and the time interval for the circulating operation of the air cannon is more than 15 seconds.
优选的,所述限位开关SQ并联有控制开关SB。Preferably, a control switch SB is connected in parallel with the limit switch SQ.
通过采用上述技术方案,控制开关SB闭合,以便于使用人员手动控制使控制模块开启。By adopting the above technical solution, the control switch SB is closed, so that the user can manually control the control module to open.
附图说明Description of drawings
图1是本申请一种下料循环助流装置的相关技术附图。FIG. 1 is a related art diagram of a blanking circulation flow aid device of the present application.
图2是本申请实施例一种下料循环助流装置的整体结构示意图。FIG. 2 is a schematic diagram of the overall structure of a feeding circulation flow aid device according to an embodiment of the present application.
图3是本申请一种下料循环助流装置中控制模块的电路连接图。FIG. 3 is a circuit connection diagram of a control module in a blanking circulation flow aid device of the present application.
图4是本申请实施例一种下料循环助流装置中示出检测装置和疏料装置的结构示意图。FIG. 4 is a schematic structural diagram showing a detection device and a material dredging device in a feeding circulation flow aid device according to an embodiment of the present application.
图5是图4中A部分的局部结构放大图。FIG. 5 is an enlarged view of a part of the structure of part A in FIG. 4 .
附图标记:01、出料斗;02、出料口;03、传送装置;1、检测装置;10、检测单元;11、触发结构;12、触发件;120、安装孔一;121、安装孔二;122、转动杆;123、边沿部;13、安装板;130、安装座;14、螺栓;15、支撑件;150、支撑板;151、支撑杆;2、控制模块;20、循环电路;3、疏料装置;30、出气管。Reference numerals: 01, discharge hopper; 02, discharge port; 03, conveying device; 1, detection device; 10, detection unit; 11, trigger structure; 12, trigger part; 120, installation hole one; 121, installation hole Two; 122, rotating rod; 123, edge part; 13, mounting plate; 130, mounting seat; 14, bolt; 15, support piece; 150, support plate; 151, support rod; 2, control module; 20, circulation circuit ; 3. Material dredging device; 30. Outlet pipe.
具体实施方式Detailed ways
以下结合附图1-5对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-5.
参照图1,料仓上出料斗01的底部开设有出料口02,出料口02置于传送装置03的上方,传送装置03设置为皮带秤。物料能够自出料斗01连续的落在传送装置03上,传送装置03将物料送出。Referring to FIG. 1 , a
本申请实施例公开一种下料循环助流装置。参照图2和图3,下料循环助流装置包括设置在出料斗01上的检测装置1、控制模块2和疏料装置3,检测装置1用于检测传送装置03上物料的高度,若物料的高度较低,说明此时出料口02处发生堵塞,检测装置1输出检测信号至控制模块2,控制模块2控制疏料装置3启动疏通堵塞物料。The embodiment of the present application discloses a material-feeding circulation flow-assisting device. Referring to Figure 2 and Figure 3, the unloading circulation flow-assist device includes a
参照图4,疏料装置3设置为多个空气炮,疏料装置3上设置有用于释放压缩气体的出气管30,出料斗01的外壁上焊接有支架,疏料装置3焊接在支架上,出气管30伸入出料斗01内且与出料斗01的内部连通,当出料斗01内的物料出现堵塞的现象,开启疏料装置3能够释放压缩气体将堵塞的物料冲开。Referring to Figure 4, the
参照图4,检测装置1包括检测单元10和触发结构11,检测单元10设置为限位开关SQ,触发结构11包括触发件12和安装板13,触发件12和安装板13均设置为矩形板状结构,安装板13上开设有安装孔一120,出料斗01的侧壁开设有安装孔二121,安装孔一120和安装孔二121内穿设有螺栓14,螺栓14上螺纹连接有螺母,以将安装板13固定在出料斗01上。参照图5,安装板13的侧壁焊接有安装座130,触发件12上焊接有转动杆122,转动杆122的一端与安装座130转动连接,转动杆122的另一端与触发件12焊接,触发件12背离与出料斗01连接的端部设置有长条形的边沿部123,边沿部123用于与物料抵接。4, the
参照图3,安装板13上安装有用于固定检测单元10的支撑件15,支撑件15包括支撑板150和支撑杆151,支撑板150与安装板13焊接,支撑杆151的一端与安装板13焊接,支撑杆151的另一端倾斜朝下设置,检测单元10安装在支撑杆15远离安装板13的端部,触发件12转动能够触发检测单元10。Referring to FIG. 3 , a
参照图2,控制模块2包括电磁阀KA和用于使电磁阀KA循环启动的循环电路20,循环电路20包括继电器KM和继电器KT,继电器KM设置有控制端KM-1,继电器KT设置有控制端KT-1和控制端KT-2,限位开关SQ的一端与电源的火线电性连接,限位开关SQ的另一端与继电器KM的控制端KM-1电性连接,控制端KM-1的另一端与继电器KT线圈的一端电性连接,继电器KT线圈的另一端与电源的零线电性连接。限位开关SQ与控制端KM-1连接的一端还与继电器KT控制端KT-1的一端连接,控制端KT-1的另一端与继电器KM线圈的一端电性连接,继电器KM线圈的另一端与电源的零线电性连接。限位开关SQ与控制端KM-1连接的一端还与继电器KT控制端KT-2的一端电性连接,控制端KT-2的另一端与电磁阀KA的一端电性连接,电磁阀KA的另一端与电源的零线电性连接。继电器KM设置为秒级的时间继电器,继电器KT设置为毫秒级的时间继电器,继电器KM的延时时间为T秒,T秒为15秒以上,如15秒、17秒、20秒等,继电器KT延时时间为T毫秒,本申请T毫秒可以是0.05毫秒、0.1毫秒、0.15毫秒、0.2毫秒等。电磁阀KA为控制空气炮振打线圈启动的开关,电磁阀KA断开,疏料装置3停止工作,电磁阀KA开启,疏料装置3启动。2 , the
物料连续出料时,触发件12与物料的顶部抵接,持续触发限位开关SQ,限位开关SQ处于断开状态,此时电磁阀KA所在的供电电路处于断开状态,疏料装置3处于停机状态。When the material is continuously discharged, the
当物料出现断料的情况时,触发件12朝向竖直状态转动以转离限位开关SQ,限位开关SQ闭合,电磁阀KA接入供电电路内,疏料装置3启动,向出料口02吹入空气,以将物料吹下,疏料装置3每开启一次,冲击一次物料。同时继电器KT的线圈得电,控制端KT-1延时闭合控制端KT-2延时断开,控制端KT-2延时断开后,疏料装置3停止工作;控制端KT-1延时断开后,继电器KM的线圈断电,控制端KM-1闭合。若限位开关SQ一直处于闭合状态,继电器KM起到时间循环的作用,使疏料装置3循环运行,直至下料正常。When the material is cut off, the
限位开关SQ并联有控制开关SB,控制开关SB设置为按键开关,控制开关SB断开时,限位开关SQ能够接入到电源的供电电路内,控制开关SB闭合时,电磁阀KA循环开启,以使使用人员能够手动控制疏料装置3使其循环运行。The limit switch SQ is connected in parallel with the control switch SB. The control switch SB is set as a key switch. When the control switch SB is turned off, the limit switch SQ can be connected to the power supply circuit of the power supply. When the control switch SB is closed, the solenoid valve KA is turned on cyclically. , so that the user can manually control the
本申请实施例一种下料循环助流装置的实施原理为:当出现断料现象时,触发件12转离限位开关SQ,限位开关SQ闭合,电磁阀KA的供电电路接通,疏料装置3启动冲击出料斗01内堵塞的物料,同时继电器KM控制疏料装置3循环开启,进行多次冲击,直至物料连续下料,触发件12转动触发限位开关SQ,限位开关SQ开启,疏料装置3停止工作。The implementation principle of a blanking circulation flow assist device in the embodiment of the present application is as follows: when the material is cut off, the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.
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