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CN216497526U - A system for co-production of dimethyl carbonate and diol - Google Patents

A system for co-production of dimethyl carbonate and diol Download PDF

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CN216497526U
CN216497526U CN202122338286.2U CN202122338286U CN216497526U CN 216497526 U CN216497526 U CN 216497526U CN 202122338286 U CN202122338286 U CN 202122338286U CN 216497526 U CN216497526 U CN 216497526U
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methanol
tower
distillation column
dimethyl carbonate
steam
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肖文德
阎建民
刘成伟
李学刚
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Shanghai Jiao Tong University
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Abstract

The utility model relates to a system for coproducing dimethyl carbonate and dihydric alcohol, wherein a methanol and dimethyl carbonate azeotrope material is adopted at the tower top of a reaction rectifying tower to enter a first azeotropic rectifying tower, a material extracted at the tower bottom of the reaction rectifying tower enters a methanol, dihydric alcohol and catalyst separation unit, a material at the tower bottom of the first azeotropic rectifying tower enters a second azeotropic rectifying tower, a first steam material, a second steam material and a third steam material which are rich in methanol are extracted at the tower top of the first azeotropic rectifying tower, the first steam material enters the reaction rectifying tower, the second steam material enters a reboiler at the tower bottom of the reaction rectifying tower, and the third steam material enters a reboiler at the tower bottom of the second azeotropic rectifying tower; and obtaining a DMC product at the bottom of the second azeotropic distillation tower. Through the structural design, the utility model fully utilizes the latent heat of the high-pressure steam at the top of the first azeotropic distillation tower, improves the energy efficiency to the maximum extent and reduces the equipment investment.

Description

一种联产二甲基碳酸酯和二元醇的系统A system for co-production of dimethyl carbonate and diol

技术领域technical field

本实用新型属于化工、材料和环保技术领域,尤其是涉及一种联产二甲基碳酸酯和二元醇的系统。The utility model belongs to the technical fields of chemical industry, materials and environmental protection, in particular to a system for co-producing dimethyl carbonate and diol.

背景技术Background technique

二甲基碳酸酯(Dimethyl Carbonate,简称DMC,也称为碳酸二甲酯)是一种环境友好的有机化工产品,是重要的有机合成中间体。它的分子结构中含有羰基、甲基和甲氧基等官能团,具有多种反应性能;它也是一种绿色、无毒溶剂,可以替代芳烃和醋酸酯类溶剂,它还可以作为汽油的含氧添加剂,替代MTBE。目前,DMC主要用途是作为锂离子电池的电解质溶剂,年需求量超过100万吨。二元醇主要包括乙二醇和丙二醇,是重要的有机化工原料,主要用于生产润滑剂、增塑剂、防冻剂,特别是在聚酯纤维、不饱和聚酯树脂等聚酯行业有广泛的应用,年需求量超过2000万吨。Dimethyl Carbonate (DMC for short, also known as dimethyl carbonate) is an environmentally friendly organic chemical product and an important intermediate in organic synthesis. Its molecular structure contains functional groups such as carbonyl, methyl and methoxy groups, and has a variety of reactive properties; it is also a green, non-toxic solvent that can replace aromatic hydrocarbons and acetate solvents, and it can also be used as an oxygen-containing solvent for gasoline. Additive to replace MTBE. At present, DMC is mainly used as an electrolyte solvent for lithium-ion batteries, and the annual demand exceeds 1 million tons. Diols mainly include ethylene glycol and propylene glycol, which are important organic chemical raw materials. They are mainly used in the production of lubricants, plasticizers, and antifreeze agents, especially in polyester fibers, unsaturated polyester resins and other polyester industries. application, the annual demand exceeds 20 million tons.

DMC生产有多种工艺,其中通过甲醇与碳酸乙(丙)烯酯反应生成DMC和副产物乙(丙)二醇的酯交换法是一种绿色化学工艺,具有原子和分子利用率100%的优点,是目前应用较为普遍的生产工艺。碳酸乙(丙)烯酯可以由二氧化碳和环氧乙(丙)烷在高压下制得。下面以甲醇与碳酸乙烯酯的酯交换反应过程生产DMC并联产乙二醇的过程说明目前所存在问题,以甲醇与碳酸丙烯酯的酯交换反应过程生产DMC与丙二醇的过程具有相同特点。There are various processes for DMC production. Among them, the transesterification method of generating DMC and by-product ethylene (propylene) glycol through the reaction of methanol and ethylene (propylene) carbonate is a green chemical process with 100% atomic and molecular utilization. The advantage is that it is the most commonly used production process at present. Ethylene (propylene) carbonate can be prepared from carbon dioxide and ethylene oxide (propylene) under high pressure. The process of producing DMC and co-producing ethylene glycol with the transesterification reaction process of methanol and ethylene carbonate below illustrates the existing problems, and the process of producing DMC and propylene glycol with the transesterification reaction process of methanol and propylene carbonate has the same characteristics.

甲醇与碳酸乙烯酯反应生成DMC和副产物乙二醇的酯交换反应过程,采用反应精馏可以实现碳酸乙烯酯的完全转化。由于甲醇和DMC形成二元共沸物,反应精馏过程实践中通入过量甲醇(甲醇与碳酸乙烯酯的进料摩尔比9-11,远大于反应计量比2),以共沸物形式将反应生成的DMC产物不断从塔顶蒸出,从而提高碳酸乙烯酯的转化率。同时,塔釜需要保留少量甲醇与乙二醇一并采出,以降低塔釜温度以防乙二醇出现脱水缩合反应。酯交换反应过程属于热力学控制,反应的平衡转化率随反应温度上升而下降。In the transesterification process of methanol and ethylene carbonate to generate DMC and by-product ethylene glycol, the complete conversion of ethylene carbonate can be achieved by reactive distillation. Since methanol and DMC form a binary azeotrope, in practice, excess methanol (the feed molar ratio of methanol to ethylene carbonate is 9-11, far greater than the reaction metering ratio 2) is introduced into the reactive distillation process, and the azeotrope will be The DMC product generated by the reaction is continuously distilled from the top of the tower, thereby improving the conversion rate of ethylene carbonate. At the same time, the tower still needs to retain a small amount of methanol and ethylene glycol to be extracted together to reduce the temperature of the tower still to prevent the dehydration and condensation reaction of ethylene glycol. The transesterification reaction process is thermodynamically controlled, and the equilibrium conversion rate of the reaction decreases with the increase of the reaction temperature.

目前,分离甲醇与DMC二元共沸物过程有萃取精馏法和加压精馏分离法。甲醇–DMC形成的二元共沸物的浓度随压力而改变,加压精馏法就是利用提高压力以打破常压下共沸物组成,如下表所示。与萃取精馏法相比,加压精馏法可以避免萃取剂的引入,同时加压塔顶温度较高,塔顶蒸汽潜热可以偶合利用。At present, the process of separating methanol and DMC binary azeotrope includes extractive distillation method and pressurized distillation separation method. The concentration of the binary azeotrope formed by methanol-DMC changes with the pressure, and the pressurized rectification method uses the increased pressure to break the azeotrope composition under normal pressure, as shown in the following table. Compared with the extractive rectification method, the pressurized rectification method can avoid the introduction of the extractant, and at the same time, the top temperature of the pressurized column is higher, and the latent heat of the column top steam can be coupled and utilized.

表1:不同压力下的甲醇-DMC共沸组成与共沸温度Table 1: Methanol-DMC azeotropic composition and azeotropic temperature at different pressures

压力/barpressure/bar 共沸温度/℃Azeotropic temperature/℃ DMC共沸浓度/质量%DMC azeotrope concentration/mass % DMC共沸浓度/摩尔%DMC azeotropic concentration/mol% 0.50.5 46.646.6 33.633.6 15.315.3 0.60.6 50.850.8 32.832.8 14.814.8 0.80.8 57.857.8 31.431.4 14.0214.02 11 6464 3030 13.3413.34 22 8282 26.626.6 11.2211.22 44 104104 20.720.7 8.728.72 66 118118 17.517.5 7.067.06 88 129129 14.814.8 5.775.77 1010 138138 12.412.4 4.704.70 1212 144144 9.989.98 3.793.79 1515 155155 7.047.04 2.622.62 1818 161161 4.424.42 1.621.62 2020 166166 2.812.81 1.021.02 22twenty two 170170 1.291.29 0.460.46

如表1所示,提高加压精馏塔的压力可以降低塔顶甲醇的剩余DMC浓度,也可以通过热耦合利用塔顶蒸出物流的汽化潜热,但塔釜再沸器加热温度也必须相应提高,对加热热源和再沸器材质提出更高要求。As shown in Table 1, increasing the pressure of the pressurized rectification column can reduce the residual DMC concentration of methanol at the top of the column, and can also utilize the latent heat of vaporization of the distillation stream at the top of the column through thermal coupling, but the heating temperature of the column kettle reboiler must also be corresponding Increase, put forward higher requirements for heating heat source and reboiler material.

但是,目前甲醇与DMC二元共沸物分离过程存在着能耗大的问题,DMC的生产成本较高,与其他工艺路线相比缺乏竞争力。主要原因在两方面:首先,甲醇循环量很大,常压下反应精馏过程生成的1mol的DMC产品需要6.5mol的甲醇一并蒸出,大量甲醇在加压精馏塔需要再次蒸出;其次,工业实践中加压精馏塔顶的大量的高浓度甲醇再通入常压分离塔分离,常压分离塔底部得到高纯度的甲醇循环回到反应精馏,常压分离塔顶部的甲醇-DMC共沸物与底部甲醇的相对挥发度很低,回流比较高,蒸汽能耗也较高,设备庞大。However, the current methanol and DMC binary azeotrope separation process has the problem of large energy consumption, and the production cost of DMC is relatively high, which is not competitive compared with other process routes. The main reasons are in two aspects: first, the methanol circulation is very large, 1mol of DMC product generated in the reactive distillation process under normal pressure needs to be distilled out with 6.5mol of methanol, and a large amount of methanol needs to be distilled out again in the pressurized rectification column; Secondly, in industrial practice, a large amount of high-concentration methanol at the top of the pressurized rectification column is passed into the atmospheric separation column for separation, and the high-purity methanol obtained at the bottom of the atmospheric separation column is recycled back to the reactive rectification, and the methanol at the top of the atmospheric separation column is recycled. The relative volatility of -DMC azeotrope and methanol at the bottom is very low, the reflux ratio is high, the steam energy consumption is also high, and the equipment is huge.

论文(加压分离甲醇与碳酸二甲酯共沸物新技术的研究,2001,安徽化工,2-3)首次公开了加压精馏塔与常压精馏塔组合分离甲醇和碳酸二甲酯的试验研究,但没有能量的偶合利用,能量效率低;论文(加压-常压精馏分离甲醇-碳酸二甲酯的相平衡和流程模拟,2003,过程工程学报,453-458)公开了相似的研究工作,也没有涉及能量的综合利用;论文(Novel Procedure for the Synthesis of Dimethyl Carbonate by ReactiveDistillation,Ind.Eng.Chem.Res.2014,3321-3328)研究了常压反应精馏塔+加压共沸精馏塔+常压精馏塔组合技术,碳酸二甲酯从加压精馏塔采出,甲醇从常压精馏塔采出,能耗较高,设备庞大;论文(Optimization and control of a reactive distillationprocess for the synthesis of dimethyl carbonate,Chinese Journal of ChemicalEngineering,2017,1079–1090)研究了常压反应精馏塔+加压共沸精馏塔的工艺,碳酸二甲酯从加压塔底产出,塔顶甲醇循环进入反应精馏塔,同样能耗较高;论文(酯交换法制备碳酸二甲酯过程模拟与系统

Figure BDA0003278914950000031
分析,过程工程学报,2018,1308-1313)研究了常压反应精馏塔+高压共沸精馏塔+常压精馏的工艺,产品碳酸二甲酯从常压塔底采出,虽然利用加压精馏塔顶蒸汽热耦合作为反应精馏塔和常压塔的再沸器热源,但高压能量没有得到利用,且循环甲醇中碳酸二甲酯浓度较高,能耗仍然较大;论文(反应精馏合成碳酸二甲酯过程优化及热集成研究,现代化工,2020,226-229)研究了反应精馏+加压精馏+常压精馏的工艺,碳酸二甲酯从加压精馏塔底采出,并研究了热集成技术,但由于常压塔采出甲醇,能耗仍然较大。专利文献200610137892公开了一种酯交换法生产碳酸二甲酯过程中能量综合利用技术,将加压精馏塔顶馏出物作为常压反应精馏塔和常压精馏塔的热源,但能量利用效率不高,且设备投资较大;专利文献201310692281公开了一种碳酸二甲酯和甲醇生产和分离的节能工艺,反应精馏塔能量消耗大,加压精馏塔能量利用效率不高,设备投资也较大;专利文献201410755182公开了一种酯交换法连续生产碳酸二甲酯联产1,2丙二醇的方法,包括常压反应精馏塔和高压共沸精馏塔,共沸精馏塔塔底得到产品二甲基碳酸酯,塔顶得到富甲醇物料,此物料再进入后续的常压共沸精馏塔,塔底得到甲醇循环到反应精馏塔循环使用,能耗较高,设备投资也较大;专利文献201810706120公开了一种联产乙二醇和碳酸二甲酯的设备和方法,采用加压精馏分离,从塔底得到碳酸二甲酯,塔顶物料进入后续的甲醇常压分离塔,塔底得到高纯度的甲醇,能耗高,设备庞大;专利文献202011484989公开了一种酯交换法碳酸二甲酯的生产装置及其使用方法,采用了与201410755182和201810706120相似方法,同样存在着能耗较大的问题。The paper (Research on New Technology of Pressurized Separation of Methanol and Dimethyl Carbonate Azeotrope, 2001, Anhui Chemical Industry, 2-3) disclosed for the first time the combination of pressurized distillation column and atmospheric distillation column to separate methanol and dimethyl carbonate However, there is no coupling utilization of energy, and the energy efficiency is low; the paper (Phase Equilibrium and Process Simulation of Separation of Methanol-Dimethyl Carbonate by Pressurized-Atmospheric Pressure Distillation, 2003, Chinese Journal of Process Engineering, 453-458) published Similar research work does not involve the comprehensive utilization of energy; the paper (Novel Procedure for the Synthesis of Dimethyl Carbonate by ReactiveDistillation, Ind.Eng.Chem.Res.2014, 3321-3328) studies the atmospheric The combined technology of pressure azeotropic distillation column and atmospheric distillation column, dimethyl carbonate is extracted from the pressurized distillation column, and methanol is extracted from the atmospheric distillation column, which has high energy consumption and huge equipment; the paper (Optimization and control of a reactive distillation process for the synthesis of dimethyl carbonate, Chinese Journal of Chemical Engineering, 2017, 1079–1090) studied the process of atmospheric pressure reactive distillation column + pressurized azeotropic distillation column, dimethyl carbonate from the pressurized column The bottom output, the methanol at the top of the column is recycled into the reactive distillation column, and the energy consumption is also high;
Figure BDA0003278914950000031
Analysis, Chinese Journal of Process Engineering, 2018, 1308-1313) studied the process of atmospheric reactive distillation column + high pressure azeotropic distillation column + atmospheric distillation, the product dimethyl carbonate was extracted from the bottom of the atmospheric pressure column, although using The thermal coupling of the top steam of the pressurized rectification tower is used as the heat source of the reboiler of the reactive distillation tower and the atmospheric tower, but the high pressure energy is not utilized, and the concentration of dimethyl carbonate in the circulating methanol is high, and the energy consumption is still large; (Research on Process Optimization and Thermal Integration of Synthesis of Dimethyl Carbonate by Reactive Distillation, Modern Chemical Industry, 2020, 226-229) The process of reactive distillation + pressurized distillation + atmospheric distillation was studied. The bottom of the distillation column is extracted, and the heat integration technology has been studied, but the energy consumption is still relatively large due to the extraction of methanol in the atmospheric column. Patent document 200610137892 discloses a technology for comprehensive utilization of energy in the process of producing dimethyl carbonate by transesterification. The utilization efficiency is not high, and the equipment investment is relatively large; patent document 201310692281 discloses an energy-saving process for the production and separation of dimethyl carbonate and methanol, the energy consumption of the reactive distillation column is large, and the energy utilization efficiency of the pressurized distillation column is not high, Equipment investment is also relatively large; patent document 201410755182 discloses a method for continuous production of dimethyl carbonate by transesterification to co-produce 1,2 propylene glycol, including atmospheric pressure reactive distillation column and high pressure azeotropic distillation column, azeotropic distillation The product dimethyl carbonate is obtained at the bottom of the tower, and the methanol-rich material is obtained at the top of the tower. This material enters the subsequent atmospheric pressure azeotropic rectification tower, and the methanol obtained at the bottom of the tower is recycled to the reactive rectification tower for recycling, and the energy consumption is high. Equipment investment is also relatively large; patent document 201810706120 discloses a kind of equipment and method for co-production of ethylene glycol and dimethyl carbonate, adopts pressurized rectification separation, obtains dimethyl carbonate from the bottom of the tower, and the top material enters the subsequent methanol Atmospheric separation tower, obtaining high-purity methanol at the bottom of the tower, with high energy consumption and huge equipment; Patent document 202011484989 discloses a production device for transesterification dimethyl carbonate and its use method, and adopts methods similar to 201410755182 and 201810706120 , there is also the problem of large energy consumption.

总之,现有技术在能耗和设备优化方面仍然存在较大的改进和提高的空间。In conclusion, there is still much room for improvement and improvement in the prior art in terms of energy consumption and equipment optimization.

实用新型内容Utility model content

针对现有技术中甲醇与DMC二元共沸物分离技术存在的能耗和设备投资较大的现状,本实用新型提供一种联产二甲基碳酸酯和二元醇的系统。Aiming at the current situation of relatively large energy consumption and equipment investment in the methanol and DMC binary azeotrope separation technology in the prior art, the utility model provides a system for co-producing dimethyl carbonate and diol.

本实用新型提供的方案是一种低能耗、低投资的酯交换反应过程生产二甲基碳酸酯和二元醇的系统。The scheme provided by the utility model is a system for producing dimethyl carbonate and glycol in a transesterification reaction process with low energy consumption and low investment.

本实用新型的目的可以通过以下技术方案来实现:The purpose of the present utility model can be achieved through the following technical solutions:

本实用新型首先提供一种联产二甲基碳酸酯和二元醇的系统,包括酯交换反应单元、甲醇和二甲基碳酸酯共沸物分离单元,以及甲醇、二元醇和催化剂分离单元,所述酯交换反应单元由反应精馏塔组成,所述甲醇和二甲基碳酸酯共沸物分离单元由第一共沸精馏塔和第二共沸精馏塔组成,所述甲醇、二元醇和催化剂分离单元用于实现甲醇回收、二元醇精制、催化剂回收和副产物回收,所述反应精馏塔的塔顶采用甲醇和二甲基碳酸酯共沸物物料进入所述第一共沸精馏塔,所述反应精馏塔的反应精馏塔塔底采出物料进入甲醇、二元醇和催化剂分离单元,所述第一共沸精馏塔的第一共沸精馏塔塔底物料进入所述第二共沸精馏塔,所述第一共沸精馏塔顶采出富含甲醇的三股蒸汽物料,分别为第一股蒸汽物料、第二股蒸汽物料、第三股蒸汽物料,第一股蒸汽物料进入所述反应精馏塔塔内,第二股蒸汽物料进入反应精馏塔塔底再沸器内,第三股蒸汽物料进入第二共沸精馏塔塔底再沸器内;所述第二共沸精馏塔的塔底得到DMC产品。The utility model firstly provides a system for co-producing dimethyl carbonate and diol, comprising a transesterification reaction unit, a methanol and dimethyl carbonate azeotrope separation unit, and a methanol, diol and catalyst separation unit, The transesterification reaction unit is composed of a reactive distillation column, the methanol and dimethyl carbonate azeotrope separation unit is composed of a first azeotropic distillation column and a second azeotropic distillation column, and the methanol, two The alcohol and catalyst separation unit is used to realize methanol recovery, glycol refining, catalyst recovery and by-product recovery, and the top of the reactive distillation column uses methanol and dimethyl carbonate azeotrope materials to enter the first co-product. Boiling rectification column, the material extracted at the bottom of the reactive rectification column of the reactive rectification column enters the methanol, glycol and catalyst separation unit, and the bottom of the first azeotropic rectification column of the first azeotropic rectification column The material enters the second azeotropic distillation column, and three steam materials rich in methanol are extracted from the top of the first azeotropic distillation column, which are the first steam material, the second steam material, and the third steam material. Materials, the first steam material enters the reactive rectification tower, the second steam material enters the reboiler at the bottom of the reactive rectification tower, and the third steam material enters the second azeotropic rectification tower bottom for reboiler. In the boiler; the bottom of the second azeotropic distillation column obtains the DMC product.

本实用新型通过这样的结构设计,充分利用第一共沸精馏塔塔顶的高压蒸汽的潜热,最大限度提高能量效率,降低设备投资。The utility model makes full use of the latent heat of the high-pressure steam at the top of the first azeotropic rectification tower through such a structural design, maximizes the energy efficiency and reduces equipment investment.

在本实用新型的一个实施方式中,所述反应精馏塔用于接收甲醇物料、碳酸烯类酯物料及催化剂物料,并使甲醇物料和碳酸烯类酯物料发生酯交换反应。In one embodiment of the present utility model, the reactive distillation column is used to receive methanol material, alkene carbonate material and catalyst material, and make the methanol material and alkene carbonate material undergo transesterification reaction.

在本实用新型的一个实施方式中,所述反应精馏塔作为反应器,选自填料塔或板式塔,分为精馏段和反应段。In one embodiment of the present invention, the reactive rectification column is used as a reactor, selected from a packed column or a tray column, and is divided into a rectification section and a reaction section.

在本实用新型的一个实施方式中,所述反应精馏塔为减压精馏塔,塔顶绝对压力小于80kPa且大于50kPa。这样,便于降低反应温度,提高反应精馏的反应速率,同时便于提高反应精馏塔顶的DMC含量,降低甲醇循环流量,降低DMC和甲醇共沸物分离过程的能耗。In one embodiment of the present invention, the reactive rectification column is a vacuum rectification column, and the absolute pressure at the top of the column is less than 80 kPa and greater than 50 kPa. In this way, it is convenient to reduce the reaction temperature, improve the reaction rate of reactive rectification, and at the same time, it is convenient to increase the DMC content at the top of the reactive rectification tower, reduce the methanol circulation flow, and reduce the energy consumption of the DMC and methanol azeotrope separation process.

在本实用新型的一个实施方式中,所述第一共沸精馏塔为高压精馏塔,塔顶绝对压力大于1.3MPa且小于2.2Mpa;便于提高第一共沸精馏塔塔顶的甲醇蒸汽温度,作为反应精馏塔和第二共沸精馏塔的塔底再沸器热源,也便于进一步降低塔顶蒸汽中DMC的含量,降低回流比,进一步降低能耗.In one embodiment of the present utility model, the first azeotropic rectification tower is a high-pressure rectification tower, and the absolute pressure at the top of the tower is greater than 1.3MPa and less than 2.2Mpa; it is convenient to improve the methanol at the top of the first azeotrope rectification tower. The steam temperature, as the heat source of the bottom reboiler of the reactive distillation column and the second azeotropic distillation column, is also convenient to further reduce the content of DMC in the top steam, reduce the reflux ratio, and further reduce the energy consumption.

在本实用新型的一个实施方式中,所述第二共沸精馏塔为加压精馏塔,塔顶绝对压力大于200kPa且小于500kPa,便于利用塔顶蒸汽的潜热,进一步提高能量效率。In one embodiment of the present utility model, the second azeotropic rectification column is a pressurized rectification column, and the absolute pressure at the top of the column is greater than 200kPa and less than 500kPa, which facilitates the utilization of the latent heat of the steam at the top of the column and further improves the energy efficiency.

在本实用新型的一个实施方式中,用以使第一股蒸汽物料进入所述反应精馏塔塔内的管线上安装有汽轮发电机。汽轮发电机用以回收所述第一股蒸汽物料的能量用于发电,使高温、高压的有机蒸汽变为低温和低压的有机蒸汽再进入所述反应精馏塔内,这样能够显著提高能量利用效率,同时蒸汽物料直接进入反应精馏塔底直接供热,节省了间接换热器,节省了投资。In one embodiment of the present invention, a steam turbine generator is installed on the pipeline for the first steam material to enter the reactive distillation column. The steam turbine generator is used to recover the energy of the first steam material for power generation, so that the high-temperature and high-pressure organic steam becomes low-temperature and low-pressure organic steam and then enters the reactive distillation column, which can significantly increase the energy At the same time, the steam material directly enters the bottom of the reactive distillation column for direct heating, which saves the indirect heat exchanger and saves the investment.

在本实用新型的一个实施方式中,所述第二股蒸汽物料进入所述反应精馏塔塔底再沸器后变为凝液,再回流到所述第一共沸精馏塔的塔顶作为回流液,该设计便于反应精馏塔偶合利用第一共沸精馏塔塔顶的蒸汽潜热,降低能耗。In one embodiment of the present invention, the second steam material enters the reboiler at the bottom of the reactive rectification column and becomes condensed liquid, and then flows back to the top of the first azeotropic rectification column. As a reflux liquid, the design facilitates the coupling of the reactive distillation column to utilize the latent heat of steam at the top of the first azeotropic distillation column and reduces energy consumption.

在本实用新型的一个实施方式中,所述第三股蒸汽物料进入第二共沸精馏塔塔底再沸器内后变为凝液,再回流到所述第一共沸精馏塔的塔顶作为回流液,该设计便于第二共沸精馏塔偶合利用第一共沸精馏塔塔顶的蒸汽潜热,进一步降低能耗。In one embodiment of the present utility model, the third steam material enters into the reboiler at the bottom of the second azeotropic rectification column and becomes condensed liquid, and then flows back to the bottom of the first azeotropic rectification column. The top of the column is used as the reflux liquid, and the design facilitates the coupling of the second azeotropic rectification column to utilize the steam latent heat from the column top of the first azeotropic rectification column, thereby further reducing energy consumption.

在本实用新型的一个实施方式中,用以使第一共沸精馏塔塔底物料进入所述第二共沸精馏塔的管线上安装有液轮机,用以回收所述第一共沸精馏塔塔底的高压液体的能量用于发电。In one embodiment of the present utility model, a liquid turbine is installed on the pipeline for the bottom material of the first azeotrope rectification column to enter the second azeotrope rectification column, so as to recover the first azeotrope The energy of the high pressure liquid at the bottom of the rectification column is used to generate electricity.

在本实用新型的一个实施方式中,所述甲醇和二甲基碳酸酯共沸物物料先进入所述第二共沸精馏塔的第二共沸精馏塔塔顶冷凝器,通过热偶合利用所述第二共沸精馏塔的塔顶蒸汽潜热预热升温后得到升温后的甲醇和二甲基碳酸酯共沸物物料,升温后的甲醇和二甲基碳酸酯共沸物物料再进入第一共沸精馏塔内,可以进一步提高所述系统的能量利用效率。In one embodiment of the present invention, the methanol and dimethyl carbonate azeotrope material first enters the second azeotrope rectification tower overhead condenser of the second azeotrope rectification tower, and then passes through thermal coupling. The methanol and dimethyl carbonate azeotrope material after the temperature increase is obtained after the latent heat of the column top steam of the second azeotrope rectifying column is preheated and heated up, and the methanol and dimethyl carbonate azeotrope material after the temperature increase is reheated. Entering into the first azeotropic distillation column can further improve the energy utilization efficiency of the system.

在本实用新型的一个实施方式中,所述反应精馏塔的顶部设置反应精馏塔塔顶冷凝器,循环冷却水进料进入反应精馏塔塔顶冷凝器换热后,流出循环冷却水出料,循环冷却水出料用于流向循环水泵。In one embodiment of the present utility model, the top of the reactive rectification tower is provided with a reactive rectification tower overhead condenser, and after the circulating cooling water feed enters the reactive rectification tower overhead condenser for heat exchange, the circulating cooling water flows out. Discharge, the circulating cooling water discharge is used to flow to the circulating water pump.

在本实用新型的一个实施方式中,所述第一共沸精馏塔的底部设置第一共沸精馏塔塔底再沸器,水蒸气物流进入第一共沸精馏塔塔底再沸器换热后,流出冷凝水物流,冷凝水物流用于流向锅炉。In one embodiment of the present utility model, the bottom of the first azeotrope rectification column is provided with a first azeotrope rectification column bottom reboiler, and the steam stream enters the first azeotrope rectification column bottom reboiler After the heat exchange of the boiler, the condensed water stream flows out, and the condensed water stream is used to flow to the boiler.

在本实用新型的一个实施方式中,所述甲醇、二元醇和催化剂分离单元接收反应精馏塔塔底采出物料分离出回收甲醇物料、副产品1物料、副产品2物料、精制二醇产品及回收催化剂,In one embodiment of the present utility model, the methanol, glycol and catalyst separation unit receives the material extracted from the bottom of the reactive distillation column and separates the recovered methanol material, by-product 1 material, by-product 2 material, refined glycol product and recovery catalyst,

所述精制二醇产品选自精制的乙二醇或丙二醇产品;所述副产品1物料选自乙二醇单甲醚或丙二醇单甲醚;所述副产品2物料选自二乙醇或丙二醇。The refined glycol product is selected from refined ethylene glycol or propylene glycol products; the by-product 1 material is selected from ethylene glycol monomethyl ether or propylene glycol monomethyl ether; the by-product 2 material is selected from diethanol or propylene glycol.

与现有技术相比,本实用新型具有以下显著的效果:Compared with the prior art, the utility model has the following remarkable effects:

1、反应单元的反应精馏塔采用负压操作,可以提高塔顶蒸出共沸物DMC的浓度,减少了甲醇蒸出和循环量;同时,降低了塔内反应段温度,有利于提高酯交换反应的平衡转化率,降低回流比,降低了蒸汽能耗;1. The reaction distillation column of the reaction unit adopts negative pressure operation, which can increase the concentration of the azeotrope DMC steamed at the top of the column, reduce the methanol steaming and the circulation amount; at the same time, reduce the temperature of the reaction section in the column, which is beneficial to improve the ester Equilibrium conversion rate of exchange reaction, reducing reflux ratio and steam energy consumption;

2、共沸物分离单元的第一共沸精馏塔顶采出三股二次有机蒸汽,同时配制了蒸汽轮机和液轮机,还包括工艺条件的优化组合,最大限度利用了二次蒸汽的机械能和潜热,显著提高了能连高效率,降低了一次能源的消耗,同时节省了设备投资;2. Three secondary organic steams are produced from the top of the first azeotrope rectification tower of the azeotrope separation unit, and a steam turbine and a liquid turbine are prepared at the same time, and the optimized combination of process conditions is also included to maximize the use of the mechanical energy of the secondary steam and latent heat, which significantly improves energy efficiency, reduces primary energy consumption, and saves equipment investment;

3、共沸物分离单元的第二共沸精馏塔为加压操作,可以利用塔顶蒸汽潜热,进一步提高了整改系统的能量偶合度,和能量利用效率。3. The second azeotropic distillation column of the azeotrope separation unit is operated under pressure, which can utilize the latent heat of the top steam, which further improves the energy coupling degree and energy utilization efficiency of the rectification system.

附图说明Description of drawings

图1为本实用新型实施例1提供的联产二甲基碳酸酯和二元醇的系统结构示意图。FIG. 1 is a schematic structural diagram of a system for the co-production of dimethyl carbonate and diol provided in Example 1 of the present utility model.

图中标号所示:The numbers in the figure show:

100、反应精馏塔,101、反应精馏塔塔底再沸器,102、反应精馏塔塔顶冷凝器100. Reactive distillation column, 101. Reboiler at the bottom of reactive distillation column, 102. Reactive distillation column overhead condenser

200、第一共沸精馏塔,201、第一共沸精馏塔塔底再沸器,200, the first azeotropic rectifying tower, 201, the reboiler at the bottom of the first azeotropic rectifying tower,

300、第二共沸精馏塔,301、第二共沸精馏塔塔底再沸器,302、第二共沸精馏塔塔顶冷凝器;300, the second azeotrope rectifying tower, 301, the reboiler at the bottom of the second azeotrope rectifying tower, 302, the second azeotrope rectifying tower overhead condenser;

400、甲醇、二元醇和催化剂分离单元;400, methanol, glycol and catalyst separation unit;

500、汽轮发电机500. Turbine generator

600、液轮机,600, hydraulic turbine,

1、碳酸烯类酯物料,2、催化剂物料,3、甲醇物料,4、甲醇和二甲基碳酸酯共沸物,5、反应精馏塔塔底采出物料,6、第一股蒸汽物料,7、第二股蒸汽物料,8、第三股蒸汽物料,9、第一共沸精馏塔塔底物料,10、DMC产品,12、升温后的甲醇和二甲基碳酸酯共沸物物料,16、回收催化剂,17、精制二醇产品,18、副产品2物料,19、副产品1物料,20、回收甲醇物料,21、水蒸气物流,22、冷凝水物流,23、循环冷却水进料,24、循环冷却水出料。1. Alkenyl carbonate material, 2. Catalyst material, 3. Methanol material, 4. Methanol and dimethyl carbonate azeotrope, 5. Reactive distillation column bottom material, 6. First steam material , 7, the second steam material, 8, the third steam material, 9, the first azeotropic distillation column bottom material, 10, the DMC product, 12, the methanol and dimethyl carbonate azeotrope after heating Material, 16, Recovery catalyst, 17, Refined glycol product, 18, By-product 2 material, 19, By-product 1 material, 20, Recovered methanol material, 21, Steam stream, 22, Condensate stream, 23, Circulating cooling water inlet 24. Discharge of circulating cooling water.

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型进行详细说明。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the difference between the various components under a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication also changes accordingly.

另外,在本实用新型中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, descriptions such as "first", "second", etc. in the present invention are only for description purposes, and should not be interpreted as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.

在本实用新型中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "connection", "fixed", etc. should be understood in a broad sense, for example, "fixed" can be a fixed connection, a detachable connection, or an integrated; It can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two elements or the interaction relationship between the two elements, unless otherwise expressly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

另外,本实用新型各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the technical solutions The combination does not exist and is not within the protection scope required by the present invention.

实施例1Example 1

参考图1,本实施例提供一种联产二甲基碳酸酯和二元醇的系统,包括酯交换反应单元、甲醇和二甲基碳酸酯共沸物分离单元,以及甲醇、二元醇和催化剂分离单元400,所述酯交换反应单元由反应精馏塔100组成,所述甲醇和二甲基碳酸酯共沸物分离单元由第一共沸精馏塔200和第二共沸精馏塔300组成,所述甲醇、二元醇和催化剂分离单元400用于实现甲醇回收、二元醇精制、催化剂回收和副产物回收,所述反应精馏塔100的塔顶采用甲醇和二甲基碳酸酯共沸物物料4进入所述第一共沸精馏塔200,所述反应精馏塔100的反应精馏塔塔底采出物料5进入甲醇、二元醇和催化剂分离单元400,所述第一共沸精馏塔200的第一共沸精馏塔塔底物料9进入所述第二共沸精馏塔300,所述第一共沸精馏塔200顶采出富含甲醇的三股蒸汽物料,分别为第一股蒸汽物料6、第二股蒸汽物料7、第三股蒸汽物料8,第一股蒸汽物料6进入所述反应精馏塔100塔内,第二股蒸汽物料7进入反应精馏塔塔底再沸器101内,第三股蒸汽物料8进入第二共沸精馏塔塔底再沸器301内;所述第二共沸精馏塔300的塔底得到DMC产品10。Referring to FIG. 1, this embodiment provides a system for co-producing dimethyl carbonate and diol, including a transesterification reaction unit, a methanol and dimethyl carbonate azeotrope separation unit, and methanol, diol and a catalyst Separation unit 400, the transesterification reaction unit is composed of a reactive distillation column 100, and the methanol and dimethyl carbonate azeotrope separation unit is composed of a first azeotropic distillation column 200 and a second azeotropic distillation column 300 Composition, the methanol, glycol and catalyst separation unit 400 is used to realize methanol recovery, glycol refining, catalyst recovery and by-product recovery, and the top of the reactive distillation column 100 is made of methanol and dimethyl carbonate. Boiler material 4 enters the first azeotropic distillation column 200, and material 5 extracted from the bottom of the reactive distillation column of the reactive distillation column 100 enters the methanol, glycol and catalyst separation unit 400. The first azeotropic rectifying tower bottom material 9 of the boiling rectifying tower 200 enters the second azeotropic rectifying tower 300, and the top of the first azeotropic rectifying tower 200 extracts three steam materials rich in methanol, They are the first steam material 6, the second steam material 7, and the third steam material 8, respectively. The first steam material 6 enters the reactive rectification tower 100, and the second steam material 7 enters the reactive rectification tower. In the tower bottom reboiler 101, the third stream of steam material 8 enters the second azeotropic distillation tower bottom reboiler 301; the DMC product 10 is obtained from the bottom of the second azeotropic distillation tower 300.

本实施例通过这样的结构设计,充分利用第一共沸精馏塔200塔顶的高压蒸汽的潜热,最大限度提高能量效率,降低设备投资。This embodiment makes full use of the latent heat of the high-pressure steam at the top of the first azeotropic distillation column 200 through such a structural design to maximize energy efficiency and reduce equipment investment.

本实施例中,所述反应精馏塔100用于接收甲醇物料3、碳酸烯类酯物料1及催化剂物料2,并使甲醇物料3和碳酸烯类酯物料1发生酯交换反应。In this embodiment, the reactive distillation column 100 is used to receive methanol material 3, alkene carbonate material 1 and catalyst material 2, and make the methanol material 3 and alkene carbonate material 1 undergo transesterification.

本实施例中,所述反应精馏塔100作为反应器,选自填料塔或板式塔,分为精馏段和反应段。In this embodiment, the reactive distillation column 100 is used as a reactor, which is selected from a packed column or a tray column, and is divided into a rectification section and a reaction section.

本实施例中,所述反应精馏塔100为减压精馏塔,塔顶绝对压力小于80kPa且大于50kPa。这样,便于降低反应温度,提高反应精馏的反应速率,同时便于提高反应精馏塔顶的DMC含量,降低甲醇循环流量,降低DMC和甲醇共沸物分离过程的能耗。In this embodiment, the reactive rectification tower 100 is a vacuum rectification tower, and the absolute pressure at the top of the tower is less than 80 kPa and greater than 50 kPa. In this way, it is convenient to reduce the reaction temperature, improve the reaction rate of reactive rectification, and at the same time, it is convenient to increase the DMC content at the top of the reactive rectification tower, reduce the methanol circulation flow, and reduce the energy consumption of the separation process of DMC and methanol azeotrope.

本实施例中,所述第一共沸精馏塔200为高压精馏塔,塔顶绝对压力大于1.3MPa且小于2.2Mpa;便于提高第一共沸精馏塔200塔顶的甲醇蒸汽温度,作为反应精馏塔100和第二共沸精馏塔300的塔底再沸器热源,也便于进一步降低塔顶蒸汽中DMC的含量,降低回流比,进一步降低能耗.In this embodiment, the first azeotropic distillation column 200 is a high-pressure distillation column, and the absolute pressure at the top of the column is greater than 1.3 MPa and less than 2.2 Mpa; it is convenient to increase the methanol vapor temperature at the top of the first azeotropic distillation column 200, As the heat source of the bottom reboiler of the reactive distillation column 100 and the second azeotropic distillation column 300, it is also convenient to further reduce the content of DMC in the top steam, reduce the reflux ratio, and further reduce the energy consumption.

本实施例中,所述第二共沸精馏塔300为加压精馏塔,塔顶绝对压力大于200kPa且小于500kPa,便于利用塔顶蒸汽的潜热,进一步提高能量效率。In this embodiment, the second azeotropic rectification tower 300 is a pressurized rectification tower, and the absolute pressure at the top of the tower is greater than 200 kPa and less than 500 kPa, which facilitates the utilization of the latent heat of the vapor at the top of the tower and further improves the energy efficiency.

本实施例中,用以使第一股蒸汽物料6进入所述反应精馏塔100塔内的管线上安装有汽轮发电机500。汽轮发电机500用以回收所述第一股蒸汽物料6的能量用于发电,使高温、高压的有机蒸汽变为低温和低压的有机蒸汽再进入所述反应精馏塔100内,这样能够显著提高能量利用效率,同时蒸汽物料直接进入反应精馏塔100底直接供热,节省了间接换热器,节省了投资。In this embodiment, a steam turbine generator 500 is installed on the pipeline for the first steam material 6 to enter the reactive distillation column 100 . The steam turbine generator 500 is used to recover the energy of the first steam material 6 for power generation, so that the high-temperature, high-pressure organic steam becomes the low-temperature and low-pressure organic steam and then enters the reactive distillation column 100, which can The energy utilization efficiency is significantly improved, and the steam material directly enters the bottom of the reactive distillation column 100 for direct heating, which saves the indirect heat exchanger and saves the investment.

本实施例中,所述第二股蒸汽物料7进入所述反应精馏塔塔底再沸器101后变为凝液,再回流到所述第一共沸精馏塔200的塔顶作为回流液,该设计便于反应精馏塔100偶合利用第一共沸精馏塔200塔顶的蒸汽潜热,降低能耗。In this embodiment, the second steam material 7 enters the reboiler 101 at the bottom of the reactive rectification column and becomes a condensed liquid, and then flows back to the top of the first azeotropic rectification column 200 as a reflux The design is convenient for the reactive distillation column 100 to couple and utilize the steam latent heat at the top of the first azeotropic distillation column 200, thereby reducing energy consumption.

本实施例中,所述第三股蒸汽物料8进入第二共沸精馏塔塔底再沸器301内后变为凝液,再回流到所述第一共沸精馏塔200的塔顶作为回流液,该设计便于第二共沸精馏塔300偶合利用第一共沸精馏塔200塔顶的蒸汽潜热,进一步降低能耗。In this embodiment, the third steam material 8 enters into the reboiler 301 at the bottom of the second azeotrope rectification tower and turns into a condensed liquid, and then returns to the top of the first azeotrope rectification tower 200 As a reflux liquid, the design facilitates the coupling of the second azeotropic distillation column 300 to utilize the steam latent heat at the top of the first azeotropic distillation column 200, thereby further reducing energy consumption.

本实施例中,用以使第一共沸精馏塔塔底物料9进入所述第二共沸精馏塔300的管线上安装有液轮机600,用以回收所述第一共沸精馏塔200塔底的高压液体的能量用于发电。In the present embodiment, a liquid turbine 600 is installed on the pipeline for making the bottom material 9 of the first azeotropic rectification tower enter the second azeotropic rectification tower 300 to recover the first azeotropic rectification tower The energy of the high pressure liquid at the bottom of column 200 is used to generate electricity.

本实施例中,所述甲醇和二甲基碳酸酯共沸物物料4先进入所述第二共沸精馏塔300的第二共沸精馏塔塔顶冷凝器302,通过热偶合利用所述第二共沸精馏塔300的塔顶蒸汽潜热预热升温后得到升温后的甲醇和二甲基碳酸酯共沸物物料12,升温后的甲醇和二甲基碳酸酯共沸物物料12再进入第一共沸精馏塔200内,可以进一步提高所述系统的能量利用效率。In this embodiment, the methanol and dimethyl carbonate azeotrope material 4 first enters the second azeotropic distillation column overhead condenser 302 of the second azeotropic distillation column 300, and utilizes the The latent heat of the column top steam of the second azeotrope rectifying column 300 is preheated and heated to obtain methanol and dimethyl carbonate azeotrope material 12 after heating, and methanol and dimethyl carbonate azeotrope material 12 after heating Re-entering the first azeotropic distillation column 200 can further improve the energy utilization efficiency of the system.

本实施例中,所述反应精馏塔100的顶部设置反应精馏塔塔顶冷凝器102,循环冷却水进料23进入反应精馏塔塔顶冷凝器102换热后,流出循环冷却水出料24,循环冷却水出料24用于流向循环水泵。In this embodiment, the top of the reactive rectification tower 100 is provided with a reactive rectification tower overhead condenser 102, and the circulating cooling water feed 23 enters the reactive rectification tower overhead condenser 102 for heat exchange, and flows out of the circulating cooling water out of Material 24, circulating cooling water discharge material 24 is used to flow to the circulating water pump.

本实施例中,所述第一共沸精馏塔200的底部设置第一共沸精馏塔塔底再沸器201,水蒸气物流21进入第一共沸精馏塔塔底再沸器201换热后,流出冷凝水物流22,冷凝水物流22用于流向锅炉。In this embodiment, the bottom of the first azeotropic rectification column 200 is provided with a first azeotropic rectification column bottom reboiler 201, and the steam stream 21 enters the first azeotropic rectification column bottom reboiler 201 After heat exchange, a condensate stream 22 flows out, and the condensate stream 22 is used to flow to the boiler.

本实施例中,所述甲醇、二元醇和催化剂分离单元400接收反应精馏塔塔底采出物料5分离出回收甲醇物料20、副产品1物料19、副产品2物料18、精制二醇产品17及回收催化剂16,所述精制二醇产品17选自精制的乙二醇或丙二醇产品;所述副产品1物料19选自乙二醇单甲醚或丙二醇单甲醚;所述副产品2物料18选自二乙醇或丙二醇。In this embodiment, the methanol, glycol and catalyst separation unit 400 receives the material 5 extracted from the bottom of the reactive distillation column and separates the recovered methanol material 20, by-product 1 material 19, by-product 2 material 18, refined glycol product 17 and The catalyst 16 is recovered, and the refined glycol product 17 is selected from refined ethylene glycol or propylene glycol products; the by-product 1 material 19 is selected from ethylene glycol monomethyl ether or propylene glycol monomethyl ether; the by-product 2 material 18 is selected from Diethanol or Propylene Glycol.

实施例2Example 2

本实施例提供一种联产二甲基碳酸酯和二元醇的方法,采用如图1所示系统进行,所述联产二甲基碳酸酯和二元醇的方法,包括以下步骤:The present embodiment provides a method for co-producing dimethyl carbonate and diol, which is carried out using a system as shown in FIG. 1 , and the method for co-producing dimethyl carbonate and diol includes the following steps:

A、酯交换反应:A, transesterification reaction:

碳酸烯类酯物料1、甲醇物料3及催化剂物料2进入反应精馏塔100,甲醇物料3和碳酸烯类酯物料1在催化剂物料2作用下发生酯交换反应,所述反应精馏塔100的塔顶采出甲醇和二甲基碳酸酯共沸物物料4,所述反应精馏塔100的塔底采出反应精馏塔塔底采出物料5,反应精馏塔塔底采出物料5包括甲醇、乙二醇、丙二醇、乙二醇甲醚、丙二醇甲醚、二乙二醇催化剂或二丙二醇催化剂的液体混合物;The olefinic carbonate material 1, the methanol material 3 and the catalyst material 2 enter the reactive distillation column 100, and the methanol material 3 and the olefinic carbonate material 1 undergo transesterification under the action of the catalyst material 2. Methanol and dimethyl carbonate azeotrope material 4 is extracted from the top of the tower, material 5 is extracted from the bottom of the reactive rectification tower 100, and material 5 is extracted from the bottom of the reactive rectification tower. Liquid mixtures comprising methanol, ethylene glycol, propylene glycol, ethylene glycol methyl ether, propylene glycol methyl ether, diethylene glycol catalysts or dipropylene glycol catalysts;

B、甲醇和二甲基碳酸酯分离、热量耦合及能量回收:B. Separation of methanol and dimethyl carbonate, heat coupling and energy recovery:

从步骤A得到的甲醇和二甲基碳酸酯共沸物4经过第二共沸精馏塔塔顶冷凝器302预热后进入所述第一共沸精馏塔200,所述第一共沸精馏塔200的塔顶得到富含甲醇的第一股蒸汽物料6、第二股蒸汽物料7、第三股蒸汽物料8,这些蒸汽物料接近对应压力下的共沸物,所述第一共沸精馏塔200的塔底得到富含二甲基碳酸酯的第一共沸精馏塔塔底物料9;The methanol and dimethyl carbonate azeotrope 4 obtained from step A enters the first azeotropic distillation column 200 after being preheated by the second azeotropic distillation column overhead condenser 302, and the first azeotropic distillation column The top of the rectifying tower 200 obtains the first steam material 6, the second steam material 7 and the third steam material 8 rich in methanol, and these steam materials are close to the azeotrope under the corresponding pressure, and the first total steam The bottom of the boiling distillation column 200 obtains the first azeotropic distillation column bottom material 9 that is rich in dimethyl carbonate;

所述第一共沸精馏塔塔底物料9先进入液轮机600降压回收能量后,进入第二共沸精馏塔300作为进料;The bottom material 9 of the first azeotropic rectification tower first enters the liquid turbine 600 to reduce the pressure to recover energy, and then enters the second azeotropic rectification tower 300 as a feed;

所述第二共沸精馏塔塔底再沸器301采用所述第三股蒸汽物料8作为热源,偶合热利用,所述第三股蒸汽物料8冷凝后回到所述第一共沸精馏塔200顶作为回流液;The reboiler 301 at the bottom of the second azeotropic distillation column uses the third steam material 8 as a heat source for coupling heat utilization, and the third steam material 8 is condensed and returned to the first azeotrope. 200 tops of distillation column are used as reflux liquid;

第一股蒸汽物料6进入汽轮发电机500回收能量,并降温降压后,再进入所述反应精馏塔100的下部塔体内作为甲醇循环进料;The first steam material 6 enters the steam turbine generator 500 to recover energy, and after cooling and depressurizing, it enters the lower column body of the reactive distillation column 100 as a methanol circulating feed;

第二股蒸汽物料7进入所述反应精馏塔100的反应精馏塔塔底再沸器101作为热源,偶合热利用,并冷凝为液体回到所述第一共沸精馏塔200的塔顶作为回流;The second stream of steam material 7 enters the reactive rectification tower bottom reboiler 101 of the reactive rectification tower 100 as a heat source, and the coupling heat is utilized, and condensed into a liquid to return to the tower of the first azeotropic rectification tower 200 top as reflow;

所述反应精馏塔100的甲醇和二甲基碳酸酯共沸物物料4先进入所述第二共沸精馏塔300的第二共沸精馏塔塔顶冷凝器302,通过热偶合利用塔顶蒸汽潜热预热升温后再进入第一共沸精馏塔200内;The methanol and dimethyl carbonate azeotrope material 4 of the reactive distillation column 100 first enters the second azeotropic distillation column overhead condenser 302 of the second azeotropic distillation column 300, and is utilized by thermal coupling The latent heat of the top steam is preheated and heated up and then enters the first azeotropic distillation column 200;

从所述第二共沸精馏塔300的塔底得到精制的DMC产品10;这样第一共沸精馏塔顶的高压高温有机蒸汽或称为二次蒸汽的机械能和潜热都能得到有效和充分利用,最大程度提高了能量利用效率,降低了一次能源的消耗。The refined DMC product 10 is obtained from the bottom of the second azeotropic rectification column 300; in this way, the high pressure and high temperature organic steam at the top of the first azeotropic rectification column or the mechanical energy and latent heat of secondary steam can be effectively and Fully utilized, the energy utilization efficiency is maximized and the primary energy consumption is reduced.

C、甲醇、二元醇和催化剂分离:C. Separation of methanol, glycol and catalyst:

从所述反应精馏塔100底得到的反应精馏塔塔底采出物料5进入甲醇、二元醇和催化剂分离单元400,采用减压精馏得到回收甲醇物料20、副产品1物料19、副产品2物料18、精制二醇产品17及回收催化剂16,The material 5 extracted from the bottom of the reactive distillation column 100 obtained from the bottom of the reactive distillation column enters the methanol, glycol and catalyst separation unit 400, and the recovered methanol material 20, by-product 1, material 19, and by-product 2 are obtained by vacuum distillation. Material 18, refined glycol product 17 and recovery catalyst 16,

所述精制二醇产品17选自精制的乙二醇或丙二醇产品;Described refined glycol product 17 is selected from refined ethylene glycol or propylene glycol product;

所述副产品1物料19选自乙二醇单甲醚或丙二醇单甲醚;Described by-product 1 material 19 is selected from ethylene glycol monomethyl ether or propylene glycol monomethyl ether;

所述副产品2物料18选自二乙醇或丙二醇。The by-product 2 material 18 is selected from diethanol or propylene glycol.

所述回收催化剂16允许骤循环使用,所述回收甲醇物料20允许返回到所述反应精馏塔100循环使用。The recovered catalyst 16 is allowed to be recycled, and the recovered methanol material 20 is allowed to be returned to the reactive distillation column 100 for recycling.

本实施例中,所述第一共沸精馏塔200的塔顶得到的第一股蒸汽物料6、第二股蒸汽物料7、第三股蒸汽物料8中的二甲基碳酸酯的含量小于5%mol,较优的小于3%mol。In this embodiment, the content of dimethyl carbonate in the first steam material 6, the second steam material 7, and the third steam material 8 obtained at the top of the first azeotropic distillation column 200 is less than 5% mol, preferably less than 3% mol.

本实施例中,所述第一共沸精馏塔200的第一共沸精馏塔塔底物料9的二甲基碳酸酯的含量大于50%,较优的大于60%mol,这样,可以确保优化的回流比,降低能耗。In this embodiment, the content of dimethyl carbonate in the bottom material 9 of the first azeotropic rectifying tower 200 of the first azeotropic rectifying tower 200 is greater than 50%, preferably greater than 60% mol. Ensure optimized reflux ratio and reduce energy consumption.

本实施例中,所述第一共沸精馏塔200顶蒸汽温度与所述第二共沸精馏塔300的塔底液体的温度相差5至20℃,可以最大程度提高第二共沸精馏塔的压力,利用塔顶蒸汽潜热。In this embodiment, the difference between the temperature of the vapor at the top of the first azeotropic distillation column 200 and the temperature of the liquid at the bottom of the second azeotropic distillation column 300 is 5 to 20°C, which can maximize the improvement of the second azeotropic distillation column. The pressure of the distillation column is used to utilize the latent heat of the top steam.

本实施例中,步骤A中,所述碳酸烯类酯物料1和催化剂物料2都从反应精馏塔100的精馏段和反应段之间所述反应精馏塔100,所述甲醇物料3进入所述反应精馏塔100的下部,甲醇物料3和碳酸烯类酯物料1在催化剂物料2作用下发生酯交换反应。In this embodiment, in step A, both the olefinic carbonate material 1 and the catalyst material 2 are removed from the reactive rectification tower 100 between the rectification section and the reaction section of the reactive rectification tower 100, and the methanol material 3 Entering the lower part of the reactive distillation column 100, the methanol material 3 and the olefinic carbonate material 1 undergo a transesterification reaction under the action of the catalyst material 2.

本实施例中,步骤A中,所述甲醇物料3中还包括从第一共沸精馏塔200循环回来的第一股蒸汽物料6。In this embodiment, in step A, the methanol material 3 also includes the first steam material 6 that is recycled from the first azeotropic distillation column 200 .

本实施例中,步骤A中,所述反应精馏塔100的塔顶绝对压力在50-80kPa之间,所述反应精馏塔100的温度与循环冷却水的温度相差5-25℃,较优的在10-20℃之间,所述反应精馏塔100的回流比在0.3-1.0之间,较优的在0.4-0.6之间。In this embodiment, in step A, the absolute pressure at the top of the reactive distillation column 100 is between 50-80 kPa, and the temperature of the reactive distillation column 100 differs from the temperature of the circulating cooling water by 5-25° C. The optimum temperature is between 10-20°C, and the reflux ratio of the reactive distillation column 100 is between 0.3-1.0, and the optimum is between 0.4-0.6.

本实施例中,步骤A中,所述碳酸烯类酯物料1选自碳酸乙烯酯或碳酸丙烯酯中的一种或两种。In this embodiment, in step A, the alkene carbonate material 1 is selected from one or both of ethylene carbonate and propylene carbonate.

本实施例中,步骤A中,所述催化剂物料2为醇的钠盐,所述醇为甲醇或乙醇,将醇的钠盐与溶剂配制成溶液,所述溶剂选自甲醇、乙二醇、丙二醇、二乙二醇或二丙二醇中的一种或混合物。In this embodiment, in step A, the catalyst material 2 is the sodium salt of alcohol, the alcohol is methanol or ethanol, and the sodium salt of alcohol and the solvent are prepared into a solution, and the solvent is selected from methanol, ethylene glycol, One or a mixture of propylene glycol, diethylene glycol or dipropylene glycol.

本实施例中,步骤A中,所述催化剂物料2的进料流量按醇的钠盐和碳酸乙烯酯或碳酸丙烯酯的摩尔比在1:200至1:20之间,较优的在1:100至1:40之间,这样可以克服微量的水和CO2等其他杂质对催化剂的影响。In this embodiment, in step A, the feed flow rate of the catalyst material 2 is between 1:200 and 1:20 according to the molar ratio of the sodium salt of alcohol to ethylene carbonate or propylene carbonate, preferably 1 :100 to 1:40, which can overcome the influence of trace amounts of water and other impurities such as CO2 on the catalyst.

本实施例中,步骤B中,所述第一共沸精馏塔200为高压塔,塔顶绝对压力在1.3-2.2Mpa。In this embodiment, in step B, the first azeotropic distillation column 200 is a high-pressure column, and the absolute pressure at the top of the column is 1.3-2.2 Mpa.

本实施例中,步骤B中,所述第一共沸精馏塔塔底再沸器201采用高压水蒸汽或高温导热油作为热源,所述水蒸汽压力在1.0-2.5MPaG之间,高温导热油温度在185-225℃之间。In this embodiment, in step B, the reboiler 201 at the bottom of the first azeotropic rectification tower adopts high-pressure steam or high-temperature heat-conducting oil as the heat source, the steam pressure is between 1.0-2.5MPaG, and the high-temperature heat-conducting oil is used as the heat source. The oil temperature is between 185-225°C.

本实施例中,步骤B中,所述第二共沸精馏塔300为加压塔,塔顶绝对压力在200-500kPa之间,第二共沸精馏塔塔底再沸器301采用所述第三股蒸汽物料8作为热源,偶合热利用,所述第三股蒸汽物料8冷凝后回到所述第一共沸精馏塔200顶作为回流液。In this embodiment, in step B, the second azeotropic rectification tower 300 is a pressurized tower, the absolute pressure at the top of the tower is between 200-500kPa, and the reboiler 301 at the bottom of the second azeotropic rectification tower adopts the The third steam material 8 is used as a heat source, and the coupling heat is utilized, and the third steam material 8 is condensed and returned to the top of the first azeotropic distillation column 200 as a reflux liquid.

实施例3Example 3

具体应用实例1Specific application example 1

采用如图1所示的系统联产DMC和乙二醇,反应精馏塔100包括上部精馏段10个理论板和下部反应段30个理论板,碳酸乙烯酯EC原料140kmol/h、循环及补充的甲醇钠催化剂一并从第10理论板通入,经汽轮发电机500发电降压的蒸汽含甲醇(含DMC2.5%),从反应段的第20理论进入,从甲醇、二元醇和催化剂分离单元400回收的甲醇及补充的甲醇合计330kmol/h,从反应段的底部通入;反应精馏塔100顶绝对压力0.6bar,塔顶温度50.9℃,塔底温度99℃,反应精馏塔100的塔顶采出甲醇和二甲基碳酸酯共沸物,DMC含量34.5%wt,经过第二共沸精馏塔300塔顶有机蒸汽预热到95℃再进入第一共沸精馏塔200;反应精馏塔底部的反应精馏塔塔底采出物料含乙二醇、甲醇、甲醇钠催化剂和其他组分196kmol/hr,进入甲醇、二元醇和催化剂分离单元400分离;Using the system as shown in Figure 1 to co-produce DMC and ethylene glycol, the reactive distillation column 100 includes 10 theoretical plates in the upper rectifying section and 30 theoretical plates in the lower reaction section, ethylene carbonate EC raw material 140 kmol/h, circulating and The supplemented sodium methoxide catalyst is introduced from the 10th theoretical plate together, and the steam generated and depressurized by the steam turbine generator 500 contains methanol (contains DMC2.5%), and enters from the 20th theoretical plate of the reaction section, from methanol, binary The methanol and the supplemented methanol recovered by the alcohol and catalyst separation unit 400 total 330kmol/h, and are introduced from the bottom of the reaction section; the absolute pressure at the top of the reactive distillation column 100 is 0.6 bar, the temperature at the top of the column is 50.9 °C, and the temperature at the bottom of the column is 99 °C. The methanol and dimethyl carbonate azeotrope is extracted from the top of the distillation column 100, and the DMC content is 34.5% wt. Distillation tower 200; Reactive rectification tower bottom extraction material at the bottom of reactive rectification tower contains 196kmol/hr of ethylene glycol, methanol, sodium methoxide catalyst and other components, and enters methanol, glycol and catalyst separation unit 400 for separation;

第一共沸精馏塔200含有60个理论板,塔顶绝对压力18bar,塔顶温度161℃,塔底温度177℃,塔釜再沸器201采用1.3MPaG水蒸气加热,塔顶有三股蒸汽物料,第一股蒸汽物料6经汽轮发电机500降压利用机械能够和潜热可回收机械功2000kW,降后蒸汽进入反应精馏塔塔100的塔体内,第二股蒸汽物料7进入反应精馏塔塔底再沸器101作为热源偶合利用,变为凝液,再回流到所述第一共沸精馏塔200的塔顶作为回流液,第三股蒸汽物料8进入第二共沸精馏塔塔底再沸器301作为热源偶合利用,变为凝液,也再回流到所述第一共沸精馏塔200的塔顶作为回流液,第一共沸精馏塔200塔底采出甲醇40kmol/h和DMC144kmol/h,经液轮机600降压回收机械功发电30kW,进入第二共沸精馏塔300作为进料;The first azeotropic distillation column 200 contains 60 theoretical plates, the absolute pressure at the top of the column is 18 bar, the temperature at the top of the column is 161 °C, and the temperature at the bottom of the column is 177 °C. Material, the first steam material 6 is depressurized by the steam turbine generator 500, and the mechanical energy and latent heat can be used to recover mechanical power of 2000kW. After the reduction, the steam enters the column body of the reactive distillation column tower 100, and the second steam material 7 enters the reaction distillation column. The reboiler 101 at the bottom of the distillation column is used as a heat source for coupling, becomes a condensate, and then returns to the top of the first azeotropic distillation column 200 as a reflux liquid, and the third stream of steam material 8 enters the second azeotrope. The reboiler 301 at the bottom of the distillation column is used as a heat source for coupling, and becomes a condensed liquid, which is also returned to the top of the first azeotropic distillation column 200 as a reflux liquid. Methanol 40kmol/h and DMC 144kmol/h are output, and 30kW of mechanical power is recovered by depressurization of the liquid turbine 600, and enters the second azeotropic distillation column 300 as the feed;

第二共沸精馏塔300包括45块理论板,塔顶绝对压力4bar,塔顶温度104℃,塔底温度140℃,塔底得到高纯度DMC产品140kmol/h,塔顶蒸汽物料先对所述第一共沸精馏塔200的进料预热,通过第二共沸精馏塔塔顶冷凝器302,塔顶采出物料返回到第一共沸精馏塔200回收DMC;The second azeotropic distillation column 300 includes 45 theoretical plates, the absolute pressure at the top of the column is 4 bar, the temperature at the top of the column is 104 °C, and the temperature at the bottom of the column is 140 °C. The feed of the first azeotrope rectification tower 200 is preheated, passed through the second azeotrope rectification tower tower top condenser 302, and the extracted material from the tower top is returned to the first azeotrope rectification tower 200 to recover DMC;

反应精馏塔100的塔底液体物料,进入甲醇、二元醇和催化剂分离单元400,采用减压精馏得到回收的催化剂,回收甲醇50kmol/h,精制的乙二醇137kmol/h,副产品1物料(乙二醇单甲醚)1kmol/h,副产品2物料(二乙二醇)1kmol/h;回收的催化剂返回到催化剂配制步骤循环使用,回收的甲醇返回到所述反应精馏塔循环使用;The liquid material at the bottom of the reactive distillation column 100 enters the methanol, glycol and catalyst separation unit 400, and adopts vacuum distillation to obtain the recovered catalyst, recovering methanol 50kmol/h, refined ethylene glycol 137kmol/h, and by-product 1 material (ethylene glycol monomethyl ether) 1kmol/h, by-product 2 materials (diethylene glycol) 1kmol/h; the recovered catalyst is returned to the catalyst preparation step for recycling, and the recovered methanol is returned to the reactive distillation column for recycling;

反应精馏塔100、第一共沸精馏塔200和第二共沸精馏塔300在运行中的加热总能耗18.0Gcal/h,冷却负荷15.6Gcal/h,每吨DMC产品(同时联产乙二醇0.689吨)的能耗折合2.60吨蒸汽和176吨循环冷却水(7度温升)。与现有文献公开的结果(一般在10-15吨蒸汽/吨DMC)相比,本实用新型的实施效果显著。The total heating energy consumption of reactive distillation column 100, the first azeotropic distillation column 200 and the second azeotropic distillation column 300 in operation is 18.0Gcal/h, and the cooling load is 15.6Gcal/h. The energy consumption of producing 0.689 tons of ethylene glycol is equivalent to 2.60 tons of steam and 176 tons of circulating cooling water (7 degrees temperature rise). Compared with the results disclosed in the existing literature (generally 10-15 tons of steam/ton of DMC), the implementation effect of the present invention is remarkable.

实施例4Example 4

具体应用实例2Specific application example 2

采用如图1所示的系统联产DMC和丙二醇,反应精馏塔100包括上部精馏段10个理论板和下部反应段30个理论板,碳酸丙烯酯PC原料70kmol/h、循环及补充的甲醇钠催化剂一并以从第10理论板通入,经汽轮发电机500降压发电后的蒸汽含甲醇425kmol/h、DMC10.5kmol/h,从反应段的第20理论进入,甲醇、二元醇和催化剂分离单元400回收的25kmol/h及补充的140kmol/h,共165kmol/h高纯度甲醇从反应段的底部第40理论通入;反应精馏塔100顶绝对压力0.6bar,塔顶温度50.9℃,塔底温度99℃,回流比0.55,反应精馏100塔顶采出甲醇425kmol/h、DMC80kmol/h,其中DMC质量浓度34.5%,通入第一共沸精馏塔200;反应精馏塔底部含乙二醇70kmol/h、甲醇25kmol/h、催化剂和其他组分,进入甲醇、二元醇和催化剂分离单元400分离;Using the system as shown in Figure 1 to co-produce DMC and propylene glycol, the reactive distillation column 100 includes 10 theoretical plates in the upper rectifying section and 30 theoretical plates in the lower reaction section, 70 kmol/h of propylene carbonate PC raw material, circulating and supplementary The sodium methoxide catalyst is introduced together from the 10th theoretical plate, and the steam after the steam turbine generator 500 depressurizes and generates electricity contains 425kmol/h of methanol and 10.5kmol/h of DMC, and enters from the 20th theory of the reaction section. The 25kmol/h recovered by the alcohol and catalyst separation unit 400 and the supplemented 140kmol/h, a total of 165kmol/h of high-purity methanol is introduced from the bottom of the reaction section at the 40th theoretical; 50.9 ℃, the bottom temperature of the column is 99 ℃, the reflux ratio is 0.55, the methanol 425kmol/h and the DMC 80kmol/h are extracted from the top of the reactive rectification 100 column, and the DMC mass concentration is 34.5%, which is passed into the first azeotropic distillation column 200; The bottom of the distillation column contains 70kmol/h of ethylene glycol, 25kmol/h of methanol, catalyst and other components, and enters methanol, glycol and catalyst separation unit 400 for separation;

第一共沸精馏塔200包括上部精馏段40个理论板和下部提炼段20个理论板,塔顶绝对压力20bar,塔顶温度171℃,塔底温度182℃,第一共沸精馏塔塔底再沸器采用1.8MPa水蒸气加热,塔顶有三股蒸汽物料,第一股蒸汽物料6经汽轮发电机500降压可回收机械功1000kW,降压后蒸汽进入反应精馏塔100塔体内,第二股蒸汽物料7含甲醇510kmol/h、DMC12kmol/h,进入反应精馏塔塔底再沸器101实现热偶合利用,变为凝液,再回流到所述第一共沸精馏塔200的塔顶作为回流液,第三股蒸汽物料8蒸汽含甲醇212kmol/h、DMC5kmol/h,进入第二共沸精馏塔塔底再沸器301实现热偶利用,变为凝液,也再回流到所述第一共沸精馏塔200的塔顶作为回流液,第一共沸精馏塔塔底采出甲醇20kmol/h和DMC70kmol/h,经液轮机600降压可回收机械功15kW,进入第二共沸精馏塔300;The first azeotropic distillation column 200 includes 40 theoretical plates in the upper rectifying section and 20 theoretical plates in the lower refining section, the absolute pressure at the top of the column is 20 bar, the temperature at the top of the column is 171 °C, and the temperature at the bottom of the column is 182 °C. The first azeotropic distillation The reboiler at the bottom of the tower is heated by 1.8MPa water vapor. There are three steam materials at the top of the tower. The first steam material 6 is depressurized by the steam turbine generator 500 and can recover mechanical power of 1000kW. After depressurization, the steam enters the reactive distillation tower 100 In the tower body, the second steam material 7 contains 510kmol/h of methanol and 12kmol/h of DMC, enters the reboiler 101 at the bottom of the reactive distillation tower to realize thermal coupling utilization, becomes condensed liquid, and then returns to the first azeotrope. The top of the distillation column 200 is used as reflux liquid, and the third steam material 8 steam contains 212 kmol/h of methanol and 5 kmol/h of DMC, and enters the second azeotropic distillation column bottom reboiler 301 to realize thermocouple utilization, and becomes condensed liquid. , also return to the top of the first azeotrope rectifying tower 200 as a reflux liquid, the first azeotrope rectifying tower bottom extraction methanol 20kmol/h and DMC70kmol/h, through the liquid turbine 600 depressurization can be recovered The mechanical power is 15kW, entering the second azeotropic distillation column 300;

第二共沸精馏塔300包括上部精馏段15个理论板和下部提炼段30个理论板,塔顶绝对压力5bar,塔顶温度112℃,塔底温度150℃,塔底得到高纯度DMC产品70kmol/h,塔顶塔顶蒸汽物料先对进入所述第一共沸精馏塔200的甲醇和二甲基碳酸酯共沸物4进行预热,通过第二共沸精馏塔塔顶冷凝器302,蒸汽冷凝后分为两部分,甲醇50kmol/h和DMC5kmol/h作为塔顶回流,甲醇20kmol/h和DMC42kmol/h返回到所述第一共沸精馏塔200回收DMC;The second azeotropic distillation column 300 includes 15 theoretical plates in the upper rectifying section and 30 theoretical plates in the lower refining section, the absolute pressure at the top of the column is 5 bar, the temperature at the top of the column is 112°C, and the temperature at the bottom of the column is 150°C, and high-purity DMC is obtained at the bottom of the column. The product is 70kmol/h, and the vapor material at the top of the tower first preheats the methanol and dimethyl carbonate azeotrope 4 entering the first azeotropic rectification tower 200, and passes through the top of the second azeotropic rectification tower. Condenser 302 is divided into two parts after steam condensation, methanol 50kmol/h and DMC5kmol/h are used as overhead reflux, methanol 20kmol/h and DMC42kmol/h are returned to described first azeotropic distillation column 200 to reclaim DMC;

反应精馏塔100的塔底采出液体物料,进入分离单元400进行甲醇、丙二醇和催化剂分离,采用减压精馏得到回收的催化剂,回收的甲醇25kmol/h,精制的丙二醇69kmol/h,副产物丙二醇单甲醚1kmol/h;回收的催化剂返回到催化剂配制步骤循环使用,回收的甲醇返回到所述反应精馏塔循环使用;The liquid material is extracted from the bottom of the reactive distillation column 100, and enters the separation unit 400 for methanol, propylene glycol and catalyst separation, and the recovered catalyst is obtained by vacuum distillation, the recovered methanol is 25kmol/h, the refined propylene glycol is 69kmol/h, and the secondary The product propylene glycol monomethyl ether is 1 kmol/h; the recovered catalyst is returned to the catalyst preparation step for recycling, and the recovered methanol is returned to the reactive distillation column for recycling;

反应精馏塔100、第一共沸精馏塔200和第二共沸精馏塔300在运行中的加热总能耗9.1Gcal/h,冷却负荷7.82Gcal/h,每吨DMC产品(同时联产丙二醇0.844吨)的能耗折合2.45吨蒸汽和170吨循环冷却水(7度温升)。与现有文献公开的结果(一般在10-15吨蒸汽/吨DMC)相比,本实用新型的实施效果显著。The total heating energy consumption of reactive distillation column 100, the first azeotropic distillation column 200 and the second azeotropic distillation column 300 in operation is 9.1Gcal/h, and the cooling load is 7.82Gcal/h. The energy consumption of producing 0.844 tons of propylene glycol is equivalent to 2.45 tons of steam and 170 tons of circulating cooling water (7 degrees temperature rise). Compared with the results disclosed in the existing literature (generally 10-15 tons of steam/ton of DMC), the implementation effect of the present invention is remarkable.

实施例4Example 4

具体应用实例3Specific application example 3

采用如图所示的系统联产DMC和乙二醇,反应精馏塔100包括上部精馏段10个理论板和下部反应段20个理论板,碳酸乙烯酯EC原料14kmol/h、循环及补充的甲醇钠一并从第10理论板通入,经汽轮机500降压后,蒸汽含甲醇100kmol/h、DMC3kmol/h,从反应段的第20理论进入,从甲醇、二元醇和催化剂分离单元400回收的5kmol/h及补充的28kmol/h,共33kmol/h高纯度甲醇从反应段的底部第40理论通入;反应精馏塔顶绝对压力0.7bar,塔顶温度51.4℃,塔底温度97℃,回流比0.7,反应精馏100塔顶采出甲醇100kmol/h、DMC16.9kmol/h,其中DMC质量浓度32.2%,通入第一共沸精馏塔200;反应精馏塔底部含乙二醇14kmol/h、甲醇5kmol/h、催化剂和其他组分,进入甲醇、二元醇和催化剂分离单元400分离;The system as shown in the figure is used to co-produce DMC and ethylene glycol. The reactive distillation column 100 includes 10 theoretical plates in the upper rectifying section and 20 theoretical plates in the lower reaction section, 14 kmol/h of ethylene carbonate EC raw material, circulation and supplementation The sodium methoxide is introduced from the 10th theoretical plate together. After the pressure is reduced by the steam turbine 500, the steam contains 100kmol/h of methanol and 3kmol/h of DMC. The recovered 5kmol/h and the supplemented 28kmol/h, a total of 33kmol/h of high-purity methanol is introduced from the bottom of the reaction section at the 40th theoretically; the absolute pressure at the top of the reactive distillation column is 0.7bar, the temperature at the top of the column is 51.4°C, and the temperature at the bottom of the column is 97 ℃, the reflux ratio is 0.7, methanol 100kmol/h and DMC 16.9kmol/h are extracted from the top of the reactive distillation tower 100, and the DMC mass concentration is 32.2%, which is passed into the first azeotropic distillation tower 200; the bottom of the reactive distillation tower contains ethyl alcohol Diol 14kmol/h, methanol 5kmol/h, catalyst and other components enter methanol, glycol and catalyst separation unit 400 for separation;

第一共沸精馏塔200包括40个理论板,塔顶绝对压力14bar,塔顶温度155℃,塔底温度169℃,塔釜再沸器采用200℃高温导热油作为加热热源,塔顶有三股蒸汽物料,第一股蒸汽物料6经汽轮发电机500泄压最多可回收机械功200kW,泄压后蒸汽进入反应精馏塔100塔内,第二股蒸汽物料7含甲醇130kmol/h、DMC4kmol/h,进入反应精馏塔塔底再沸器101后变为凝液,再回流到所述第一共沸精馏塔200的塔顶作为回流液,第三股蒸汽物料8含甲醇33kmol/h和DMC1kmol/h,进入第二共沸精馏塔塔底再沸器301后变为凝液,也再回流到所述第一共沸精馏塔200的塔顶作为回流液,第一共沸精馏塔200塔底采出甲醇4kmol/h和DMC14.3kmol/h,直接进入第二共沸精馏塔300;The first azeotropic distillation column 200 includes 40 theoretical plates, the absolute pressure at the top of the column is 14 bar, the temperature at the top of the column is 155 °C, and the temperature at the bottom of the column is 169 °C. Steam material, the first steam material 6 can recover mechanical power of up to 200kW through the steam turbine generator 500. After the pressure is released, the steam enters the reactive distillation column 100. The second steam material 7 contains methanol 130kmol/h, DMC4kmol/h, after entering the reboiler 101 at the bottom of the reactive distillation column, it becomes a condensed liquid, and then refluxes to the top of the first azeotropic distillation column 200 as a reflux liquid, and the third steam material 8 contains 33kmol of methanol /h and DMC1kmol/h, after entering the reboiler 301 at the bottom of the second azeotropic rectification column, it becomes a condensed liquid, and it also returns to the top of the first azeotropic rectification column 200 as a reflux liquid, the first Methanol 4kmol/h and DMC 14.3kmol/h are extracted from the bottom of the azeotropic distillation column 200, and directly enter the second azeotropic distillation column 300;

第二共沸精馏塔300包括30个理论板,塔顶绝对压力3bar,塔顶温度95℃,塔底温度128℃,塔底得到高纯度DMC产品13.9kmol/h,塔顶蒸汽对近入第一共沸精馏塔200的进料进行预热冷凝后分为两部分,甲醇10kmol/h和DMC1kmol/h作为塔顶回流,甲醇4kmol/h和DMC0.4kmol/h返回到所述第一共沸精馏塔200回收DMC;The second azeotropic distillation column 300 includes 30 theoretical plates, the absolute pressure at the top of the column is 3 bar, the temperature at the top of the column is 95 °C, and the temperature at the bottom of the column is 128 °C. The feed of the first azeotropic distillation column 200 is divided into two parts after preheating and condensation, methanol 10kmol/h and DMC1kmol/h are refluxed as the top of the tower, and methanol 4kmol/h and DMC0.4kmol/h are returned to the first Azeotropic distillation column 200 reclaims DMC;

反应精馏塔的塔底液体物料,进入甲醇、二元醇和催化剂分离单元400,采用减压精馏得到回收的催化剂,碳酸乙烯酯0.1kmol/h,回收的甲醇5kmol/h,精制的乙二醇13.7kmol/h,副产品1物料(乙二醇单甲醚)0.1kmol/h,副产品2物料(二乙二醇)0.05kmol/h;回收的催化剂返回到催化剂配制步骤循环使用,回收的甲醇和碳酸乙烯酯返回到所述反应精馏塔100循环使用;The bottom liquid material of the reactive distillation column enters methanol, glycol and catalyst separation unit 400, and adopts vacuum distillation to obtain the recovered catalyst, 0.1 kmol/h of ethylene carbonate, 5 kmol/h of recovered methanol, and purified ethylene glycol. Alcohol 13.7kmol/h, by-product 1 material (ethylene glycol monomethyl ether) 0.1kmol/h, by-product 2 material (diethylene glycol) 0.05kmol/h; the recovered catalyst is returned to the catalyst preparation step for recycling, and the recovered methanol Return to described reactive distillation column 100 for recycling with ethylene carbonate;

反应精馏塔100、第一共沸精馏塔200和第二共沸精馏塔300在运行中的加热总能耗2.0Gcal/h,冷却负荷1.83Gcal/h,每吨DMC产品(同时联产乙二醇0.689吨)的能耗折合2.89吨蒸汽和206吨循环冷却水(7度温升)。与现有文献公开的结果(一般在10-15吨蒸汽/吨DMC)相比,本实用新型的实施效果显著。The total heating energy consumption of reactive distillation column 100, the first azeotropic distillation column 200 and the second azeotropic distillation column 300 in operation is 2.0Gcal/h, and the cooling load is 1.83Gcal/h, and every ton of DMC products (simultaneously connected The energy consumption of producing 0.689 tons of ethylene glycol is equivalent to 2.89 tons of steam and 206 tons of circulating cooling water (7 degrees temperature rise). Compared with the results disclosed in the existing literature (generally 10-15 tons of steam/ton of DMC), the implementation effect of the present invention is remarkable.

上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用实用新型。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本实用新型不限于上述实施例,本领域技术人员根据本实用新型的揭示,不脱离本实用新型范畴所做出的改进和修改都应该在本实用新型的保护范围之内。The above description of the embodiments is for the convenience of those skilled in the art to understand and use the utility model. It will be apparent to those skilled in the art that various modifications to these embodiments can be readily made, and the generic principles described herein can be applied to other embodiments without inventive step. Therefore, the present invention is not limited to the above-mentioned embodiments, and improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should all fall within the protection scope of the present invention.

Claims (10)

1. A system for coproducing dimethyl carbonate and dihydric alcohol comprises an ester exchange reaction unit, a methanol and dimethyl carbonate azeotrope separation unit, and a methanol, dihydric alcohol and catalyst separation unit (400),
the ester exchange reaction unit consists of a reaction rectifying tower (100),
the methanol and dimethyl carbonate azeotrope separation unit consists of a first azeotropic distillation tower (200) and a second azeotropic distillation tower (300),
the methanol, glycol and catalyst separation unit (400) is used for realizing methanol recovery, glycol refining, catalyst recovery and byproduct recovery,
it is characterized in that the preparation method is characterized in that,
the top of the reaction rectifying tower (100) adopts a methanol and dimethyl carbonate azeotrope material (4) to enter the first azeotropic rectifying tower (200), the bottom of the reaction rectifying tower (100) adopts a material (5) extracted from the bottom of the reaction rectifying tower to enter a methanol, dihydric alcohol and catalyst separation unit (400),
a first azeotropic distillation tower bottom material (9) of the first azeotropic distillation tower (200) enters the second azeotropic distillation tower (300), three steam materials rich in methanol are extracted from the top of the first azeotropic distillation tower (200) and respectively comprise a first steam material (6), a second steam material (7) and a third steam material (8), the first steam material (6) enters the reactive distillation tower (100), the second steam material (7) enters a reboiler (101) at the bottom of the reactive distillation tower, and the third steam material (8) enters a reboiler (301) at the bottom of the second azeotropic distillation tower;
the bottom of the second azeotropic distillation tower (300) obtains DMC products (10).
2. The system for co-producing dimethyl carbonate and diol according to claim 1, wherein the reactive distillation column (100) is a vacuum distillation column, the first azeotropic distillation column (200) is a high-pressure distillation column, and the second azeotropic distillation column (300) is a pressurized distillation column.
3. A system for co-producing dimethyl carbonate and diol according to claim 1, wherein a turbine generator (500) is installed on the pipeline for feeding the first stream of vapor material (6) into the reactive distillation column (100).
4. The system for co-producing dimethyl carbonate and dihydric alcohol according to claim 1, wherein the second steam material (7) enters a reboiler (101) at the bottom of the reactive distillation column to become a condensate and then flows back to the top of the first azeotropic distillation column (200).
5. The system for co-producing dimethyl carbonate and dihydric alcohol according to claim 1, wherein the third steam material (8) enters a reboiler (301) at the bottom of the second azeotropic distillation tower to become a condensate and then flows back to the top of the first azeotropic distillation tower (200).
6. A system for co-producing dimethyl carbonate and diol according to claim 1, wherein a liquid turbine (600) is installed on the line for the first azeotropic distillation column bottoms (9) to enter the second azeotropic distillation column (300).
7. The system for coproducing dimethyl carbonate and dihydric alcohol according to claim 1, wherein the methanol and dimethyl carbonate azeotrope material (4) firstly enters a second azeotropic distillation tower overhead condenser (302) of the second azeotropic distillation tower (300), the heated methanol and dimethyl carbonate azeotrope material (12) is obtained after the overhead vapor latent heat of the second azeotropic distillation tower (300) is utilized for preheating through thermal coupling, and the heated methanol and dimethyl carbonate azeotrope material (12) enters the first azeotropic distillation tower (200).
8. The system for coproducing dimethyl carbonate and dihydric alcohol according to claim 1, wherein a reaction rectifying tower top condenser (102) is arranged at the top of the reaction rectifying tower (100), and a circulating cooling water feed (23) enters the reaction rectifying tower top condenser (102) for heat exchange and then flows out of a circulating cooling water discharge (24).
9. The system for co-producing dimethyl carbonate and dihydric alcohol according to claim 1, wherein the bottom of the first azeotropic distillation column (200) is provided with a first azeotropic distillation column bottom reboiler (201), and the water vapor stream (21) enters the first azeotropic distillation column bottom reboiler (201) for heat exchange and then flows out of the condensed water stream (22).
10. The system for co-producing dimethyl carbonate and dihydric alcohol according to claim 1, wherein the methanol, the dihydric alcohol and the catalyst separation unit (400) receives a material (5) extracted from the bottom of the reactive distillation tower and separates a recovered methanol material (20), a byproduct 1 material (19), a byproduct 2 material (18), a refined diol product (17) and a recovered catalyst (16),
the refined glycol product (17) is selected from a refined ethylene glycol or propylene glycol product;
the byproduct 1 feed (19) is selected from ethylene glycol monomethyl ether or propylene glycol monomethyl ether;
the byproduct 2 feed (18) is selected from the group consisting of diethyl alcohol or propylene glycol.
CN202122338286.2U 2021-09-26 2021-09-26 A system for co-production of dimethyl carbonate and diol Expired - Fee Related CN216497526U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113769427A (en) * 2021-09-26 2021-12-10 上海交通大学 System and method for coproducing dimethyl carbonate and dihydric alcohol

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113769427A (en) * 2021-09-26 2021-12-10 上海交通大学 System and method for coproducing dimethyl carbonate and dihydric alcohol
CN113769427B (en) * 2021-09-26 2024-05-28 上海交通大学 A system and method for co-producing dimethyl carbonate and diols

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