CN216494503U - Modular combined mattress - Google Patents

Abstract

The utility model discloses a modular combined mattress, which is characterized in that a common structure for forming the mattress is subjected to modular design, corresponding modules are rapidly combined together according to the requirements of a demand party in the proofing process, materials in the modules can be replaced, and finally, the mattress with the hardness required by the demand party is rapidly matched, so that the proofing process is completed at one time, repeated proofing is avoided, and material waste is reduced.

Description

A modular combined mattress

technical field

The utility model relates to the technical field of woven mattresses, in particular to a modular combined mattress.

Background technique

The current mattress market demand is that new products need to be developed continuously, and the efficiency of new product development needs to be improved, especially the proofing efficiency. At present, in the process of mattress proofing, mattresses with different hardness are usually matched according to the needs of the demander. However, after the samples are released, it is often found that the hardness and hardness of the demander do not match, and they need to be proofed again. Waste materials, waste time and labor costs, resulting in inefficient proofing of new products.

Utility model content

In order to solve the above technical problems, the purpose of the present invention is to provide a modular combined mattress, which can quickly combine the required mattress, improve the proofing efficiency, and reduce the waste of materials.

In order to achieve this purpose, the present invention adopts the following technical scheme: a modular combined mattress includes a comfort layer module, an inner bladder module, and a fence module, and the comfort layer module is arranged on the top surface of the inner bladder module, The enclosure strip modules are arranged on the four sides of the comfort layer module and the inner liner module, the modules can be detachably combined, and the constituent materials in each module can be detachably replaced.

Further, it also includes a front fabric module arranged on the top surface of the comfort layer module and a reverse fabric module arranged on the bottom surface of the inner bladder module.

Further, the material in the front fabric module includes an upper pleated cotton layer and a lower pleated cotton layer from top to bottom, and the upper pleated cotton layer and the lower pleated cotton layer are connected by a pleated cotton method; the front fabric The module and the comfort layer module are detachably connected by a zipper.

Further, the comfort layer module includes a third material layer, a first base material layer and a second base material layer stacked from top to bottom; the first base material layer and the second base material layer are pressure sensitive Hot melt adhesive bonding.

Further, the liner module includes a supporting material, and the supporting material is one or more of an independent cylinder module, a spring module or a bed net module.

Further, the inner bladder module jacket is provided with an inner bladder jacket, and the lower end of the inner bladder jacket is provided with an elastic band around the circumference.

Further, the reverse fabric module includes a pleated cotton structure layer, and a zipper is provided on the peripheral side of the reverse fabric module.

Further, the enclosure strip module includes a small enclosure strip and a large enclosure strip, a non-woven fabric is connected between the small enclosure strip and the large enclosure strip, and the top of the small enclosure strip and the front fabric module pass through. A zipper is connected, and the bottom of the large fence and the reverse fabric module are connected by a zipper.

Further, the peripheral sides of the large fence strip and the small fence strip are fixed with edge strips.

Further, an information display module is arranged on the front fabric module, the comfort layer module, the inner liner module, the reverse fabric module and the fence module, and the information display module includes transparent pockets and materials. Information card, the material information card is fixed on each module.

Beneficial effects of the present utility model: The embodiment of the present utility model provides a modularized combined mattress. By modularizing the common structures composing the mattress, the corresponding modules can be quickly combined according to the needs of the demander during the proofing process. Together, the materials in each module can also be replaced, and finally the mattress with the softness and hardness required by the demand side can be quickly matched, and the proofing process can be completed at one time, avoiding repeated proofing and reducing material waste.

Description of drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor.

1 is a schematic structural diagram of a modular combined mattress provided by an embodiment of the present utility model;

2 is a schematic cross-sectional view of a modular combined mattress provided by an embodiment of the present invention.

In the figure: 1. Front fabric module; 10. Upper pleated cotton layer; 11. Lower pleated cotton layer; 2. Comfort layer module; 20. First basic material layer; 21. Second basic material layer; 22. Third material layer; 3. Inner tank module; 30. Inner tank jacket; 31. Elastic band; 4. Back fabric module;

Detailed ways

The embodiment of the present invention provides a modular combined mattress, which can quickly combine the required mattress, improve the proofing efficiency, and reduce the waste of materials.

In order to make the purpose, features and advantages of the present utility model more obvious and understandable, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the embodiments described below are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

The technical solutions of the present utility model will be further described below with reference to the accompanying drawings and through specific embodiments.

Example:

Please refer to FIG. 1 . FIG. 1 is a schematic structural diagram of a modular combined mattress provided by an embodiment of the present invention. As shown in FIG. 1 , it includes a comfort layer module 2 , an inner bladder module 3 , and a fence module 5 . The comfort layer module 2 is arranged on the top surface of the inner liner module 3, and the enclosure module 5 is arranged on the four sides of the comfort module 2 and the inner liner module 3, and the modules are detachably combined, The constituent materials in each module can be disassembled and replaced.

Further, it also includes a front fabric module 1 arranged on the top surface of the comfort layer module 2 and a reverse fabric module 4 arranged on the bottom surface of the inner bladder module 3 .

In a specific embodiment, in order to improve the proofing efficiency of new products, the composition of the mattress is generally divided into front fabric, comfort layer, inner liner, reverse fabric and fence, and these major components are modularized, which are respectively the front fabric Module 1, comfort layer module 2, liner module 3, reverse fabric module 4 and fence module 5, and place each module in a predetermined position. By freely collocating each module, each module can be combined with each other. Multiple modules can be combined, and the modules can be detachably connected, sewn or zippered. In addition, there are two ways to replace the constituent materials of each module. One is to use different materials to make each module first. For example, the front fabric module 1 is pre-made with various materials for a variety of optional front fabric modules 1, and they are placed aside. According to the needs, select the appropriate front fabric module 1 and the comfort layer module 2 to be fixed by zippers; the other The first is that the constituent materials in each module can be replaced during assembly. For example, the constituent materials of the front fabric module 1 can be replaced as required, and a mattress structure that meets the requirements of the demander can be matched to improve the proofing efficiency.

Further, the material in the front fabric module 1 includes an upper pleated cotton layer 10 and a lower pleated cotton layer 11 from top to bottom, and the upper pleated cotton layer 10 and the lower pleated cotton layer 11 are connected by a pleated cotton method ; The front fabric module 1 and the comfort layer module 2 are detachably connected through a zipper.

In a specific embodiment, the material in the front fabric module 1 includes an upper pleated cotton layer 10 and a lower pleated cotton layer 11 from top to bottom, and the upper pleated cotton layer 10 and the lower pleated cotton layer 11 pass through the pleated cotton layer. way to connect; the front fabric module 1 and the comfort layer module 2 are detachably connected through a zipper

Specifically, the front fabric module 1 is placed on the top layer of the mattress. The front fabric module 1 includes two types of pleated cotton layers, namely an upper pleated cotton layer 10 and a lower pleated cotton layer 11. The upper pleated cotton layer 10 is made of conventional fabrics. Now, the manufacturing method of the upper pleated cotton layer 10 is as follows: after the upper pleated cotton layer 10 is locked, a half strip of a detachable zipper is arranged around the periphery of the upper pleated cotton layer 10, with a zipper puller, a zipper at the beginning and end of the zipper. The location is in the center of the bed;

The lower pleated cotton layer 11 can have different combinations according to different materials. Similarly, around the circumference of the lower pleated cotton layer 11, another half zipper that can be combined with the half zipper of the upper pleated cotton layer 10 is arranged, so that the upper pleated cotton layer is 10 and the lower pleated cotton layer 11 are detachably connected by a zipper.

For example: Regarding the production of the front fabric module 1, firstly, 5 commonly used front fabric modules 1 are combined according to the commonly used cotton layer materials. There are 5 pieces of fabrics, which are divided into fabric 1, fabric 2, fabric 3, fabric 4, fabric 5. Set the removable zipper with a zipper head half strip after locking the 5 conventional cotton fabric fabrics, and call the zippers arranged on the 5 fabrics corresponding to the zippers 1a, 1b, 1c, 1d, 1e, among which The zipper 1a is a half main zipper that can be connected with other zippers, and the zippers 1b, 1c, 1d, 1e are the other half zippers that can be detachably connected with the zipper 1a, and the zipper starts and ends at the center of the bedside of the mattress, The combination of fabric 1 and the other four fabrics can be combined into four different front fabric modules 1, which can be set aside for later use after production. You can choose which material you need to combine with other modules.

At the same time, in order to facilitate classification, storage and use, an information display module 6 is set on the lower pleated cotton layer 11. Specifically, it can be a PVC pocket, and the position can be freely defined. For example, it can be at the end of the bed of the front fabric module 1. The size of the pocket 12 is 10*10cm. The first layer of the pocket 12 is a transparent PVC film with a thickness of 0.2cm, and the second layer is light yellow PU leather. The information card of the material information, and use a 3.8cm sideband to surround the side. The start and end of the sideband are at the center of the bed head of the mattress.

Further, the comfort layer module 2 includes a first base material layer 20 and a second base material layer 21 stacked from top to bottom, and a third material layer 22 placed on the first base material layer 20, so The first base material layer 20 and the second base material layer 21 are bonded with a pressure-sensitive hot melt adhesive.

In a specific embodiment, the comfort layer module 2 is generally located below the front fabric module 1 and above the liner module 3 . The comfort layer module is made of three layers of materials, namely a first base material layer 20, a second base material layer 21 and a third material layer 22 overlying the first base material layer 20, which are stacked from top to bottom. The first base material The layer 20 can be a piece of cotton, the second base material layer 21 can be latex or gel memory foam, and the third material layer 22 can be a soft material or a hard material; Put hard or soft materials.

The dimensions of these materials are the comfort layer dimensions of a conventional mattress. According to requirements, the two layers of the comfort layer can be fixed with pressure-sensitive hot melt adhesive in advance. In order to facilitate identification and storage, an information display module 6 can be set on the cover, the comfort layer module 2 is covered on the cover according to the type, a PVC pocket is sewn on the cover, and the comfort layer material information card is placed.

Further, the inner tank module 3 includes a supporting material, and the supporting material is one or more of an independent cylinder module, a spring module or a bed net module.

In a specific embodiment, the inner bladder module 3 may be composed of an independent cylinder module, a spring module or a bed net module, or may be composed of other materials, such as space resin balls and their installation grooves, or airbags, etc., in the inner bladder module 3 The material selection can be selected according to the needs. And stick it with pressure-sensitive hot melt adhesive according to the conventional structure.

Further, the inner bladder module 3 is provided with an inner bladder jacket 30 , and an elastic band 31 is provided around the lower end of the inner bladder jacket 30 .

Specifically, the inner liner module 3 is made of an elastic single cloth to form an inner liner jacket 3 of a fitted sheet, which is put on the inner liner module 3. The elastic single cloth can protect the inner liner and display it well. The structure of the inner liner does not affect the hardness of the inner liner at the same time. An elastic elastic band 31 is arranged around the inner shell 30 with elasticity, which is convenient for fixing the outer shell on the inner liner module 3 .

In addition, an information display module 6 is provided on one side of the inner jacket 30 , which may be a PVC mold pocket in particular. Specifically, set a 15*15 width transparent PVC film pocket at the position of the mattress at the end of the mattress, 20cm from the right along the length direction, and centered on the top and bottom, and then print the structure of the inner tank module 3 on A4 paper and cut it into Corresponding to the size of the PVC film, it is placed in the PVC film pocket of the information display module 6, which is convenient for checking the material of the inner tank module 3.

Further, the reverse fabric module 4 includes a pleated cotton structure layer, and a zipper is provided on the peripheral side of the reverse fabric module 4 .

In a specific embodiment, the reverse fabric module 4 uses a conventional pleated cotton layer, and a detachable zipper half strip with a zipper pull is arranged along the periphery after the seam is locked. connected to the lower part.

Further, the enclosure strip module 5 includes a small enclosure strip 50 and a large enclosure strip 51, and a non-woven fabric is connected between the small enclosure strip 50 and the large enclosure strip 51, and the top of the small enclosure strip 50 and the The front fabric module 1 is connected by a zipper, and the bottom of the large fence 51 and the reverse fabric module 4 are connected by a zipper. In addition, the peripheral sides of the large fence strip 51 and the small fence strip 50 are fixed with sidebands.

In a specific embodiment, the fence is modularized, and a piece of 75g non-woven fabric with a size of 180*200cm is arranged between the large fence 51, the small fence 50, and between the large fence 51 and the small fence 50. The interface of the large and small fences is located at the center of the bedside of the mattress, the upper part of the small fence 50 is connected to the zipper of the mattress front fabric module 1, and the lower part of the large fence 51 is connected to the zipper of the mattress reverse fabric module 4. , The interface is at the center of the bedside of the mattress.

Further, an information display module 6 is provided on the front fabric module 1, the comfort layer module 2, the inner bladder module 3, the reverse fabric module 4 and the fence module 5. The modules 6 include transparent pockets and material information cards, which are fastened to the respective modules.

It can be understood that the information display module 6 can be set on each module according to the requirements. The information display module 6 can be a transparent pocket with a material information card, and the material information card is written on the material of each module, which is convenient for technicians to assemble. For replacement, the specific manufacturing method of the information display module 6 has been described in detail above, and will not be repeated here.

It should be noted that due to the modularized production method for each component of the mattress, the hardness test can be carried out in modules, and the configuration of each module can be adjusted according to the needs of new product development to quickly simulate the demand side of the bed. For the mattress structure, when a new material is added to the required part, the structure of the mattress can be quickly adjusted by changing the corresponding module part instead of the whole.

To sum up, the embodiment of the present invention provides a modularized combined mattress. By modularizing the common structures that make up the mattress, the corresponding modules can be quickly combined according to the needs of the demander during the proofing process. , can also replace the materials in each module, and finally quickly match the mattress with the hardness required by the demander, complete the proofing process at one time, avoid repeated proofing, and reduce material waste.

As mentioned above, the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be Modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention .

Claims (10)

1. A modular combined mattress, characterized in that it comprises a comfort layer module (2), an inner liner module (3) and a surrounding strip module (5), wherein the comfort layer module (2) is arranged on the inner liner The top surface of the module (3), the enclosure module (5) is arranged on the four sides of the comfort layer module (2) and the inner bladder module (3), and the modules are detachably combined, and each module The constituent materials inside can be disassembled and replaced. 2. The modular combined mattress according to claim 1, characterized in that it further comprises a front fabric module (1) arranged on the top surface of the comfort layer module (2), and a front fabric module (1) arranged on the inner liner module (3) ) on the underside of the reverse fabric module (4). 3. The modular combined mattress according to claim 2, wherein the material in the front face material module (1) comprises an upper pleated cotton layer (10) and a lower pleated cotton layer (11) from top to bottom ), the upper pleated cotton layer (10) and the lower pleated cotton layer (11) are connected by a pleated cotton method; the front fabric module (1) and the comfort layer module (2) are detachably connected by a zipper. 4. The modular combined mattress according to claim 1, wherein the comfort layer module (2) comprises a third material layer (22) and a first basic material layer (20) laminated from top to bottom and a second base material layer (21); the first base material layer (20) and the second base material layer (21) are bonded by pressure-sensitive hot melt adhesive. 5. The modular combined mattress according to claim 1, wherein the inner tank module (3) comprises a supporting material, and the supporting material is an independent cylinder module, a spring module or a bed net module. one or more. 6 . The modular combined mattress according to claim 5 , wherein the inner bladder module ( 3 ) is provided with an inner bladder jacket ( 30 ), and the lower end of the inner bladder outer jacket ( 30 ) is provided with a circumference. 7 . Elastic band (31). 7. The modular combined mattress according to claim 2, characterized in that, the reverse fabric module (4) comprises a pleated cotton structure layer, and a zipper is provided on the peripheral side of the reverse fabric module (4). 8. The modular combined mattress according to claim 2, characterized in that, the enclosure module (5) comprises a small enclosure (50) and a large enclosure (51), the small enclosure (50) A non-woven fabric is connected with the large surrounding strip (51), the top of the small surrounding strip (50) and the front fabric module (1) are connected by a zipper, and the bottom of the large surrounding strip (51) is connected by a zipper. It is connected with the reverse fabric module (4) through a zipper. 9. The modular combined mattress according to claim 8, characterized in that, the peripheral sides of the large surrounding strip (51) and the small surrounding strip (50) are fixed with edge strips. 10. The modular combined mattress according to claim 2, characterized in that the front fabric module (1), the comfort layer module (2), the inner tank module (3), the back fabric An information display module (6) is provided on both the module (4) and the fence module (5), the information display module (6) includes a transparent pocket and a material information card, and the material information card is fixed on each module .

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