CN216407798U - A gas valve capable of controlling air volume and a commercial gas stove - Google Patents
A gas valve capable of controlling air volume and a commercial gas stove Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于阀门技术领域,具体涉及一种能控制风量的燃气阀及商用燃气灶。The utility model belongs to the technical field of valves, in particular to a gas valve capable of controlling air volume and a commercial gas stove.
背景技术Background technique
在以中餐为主的我国,酒店、食堂以及中央厨房均配备有烹制中餐的商用燃气炉灶。现有的商用燃气灶的工作情况大致为:空气和燃气分别通过进风管和进气管进入燃烧室,点燃后形成燃烧的火焰,火焰穿过引火孔对放置在炉膛上的炊具加热。这就需要同时为其供应空气和燃气。In my country, where Chinese food is the mainstay, hotels, canteens and central kitchens are equipped with commercial gas stoves for cooking Chinese food. The working conditions of the existing commercial gas stove are roughly as follows: air and gas enter the combustion chamber through the air inlet pipe and the air inlet pipe respectively, and after ignition, a burning flame is formed, and the flame passes through the ignition hole to heat the cooker placed on the furnace. This requires supplying both air and gas.
现有的商用燃气灶所需的空气和燃气基本是独立供应的,由厨师根据经验调控二者的供应量,从而控制二者的混合比,不仅提高了厨师的经验要求,而且很难达到空气与燃气的较佳配合比。一般采用较稳妥的空气量大的配合方式,此种方式虽然能提高燃气的燃烧效率,但过剩空气的外排也会增大热量的流失。而空气的供应量不足就会影响燃气的充分燃烧,既造成燃料能源浪费,增加了使用者的燃气成本。The air and gas required by the existing commercial gas stoves are basically supplied independently, and the chefs adjust the supply of the two according to their experience, so as to control the mixing ratio of the two, which not only improves the experience requirements of the chefs, but also makes it difficult to meet the air requirements. The best mix ratio with gas. Generally, a more stable matching method with a large amount of air is adopted. Although this method can improve the combustion efficiency of the gas, the discharge of excess air will also increase the loss of heat. Insufficient air supply will affect the full combustion of gas, which not only results in waste of fuel energy, but also increases the gas cost of users.
所以,商用燃气灶生产行业需要研发一款能联动控制送风量的燃气阀。Therefore, the commercial gas stove production industry needs to develop a gas valve that can control the air supply volume in linkage.
发明内容SUMMARY OF THE INVENTION
本实用新型所要解决的技术问题是提供一种能控制风量的燃气阀及商用燃气灶,能够根据燃气阀的开度给出送风量的控制信号。The technical problem to be solved by the utility model is to provide a gas valve and a commercial gas stove capable of controlling the air volume, which can give a control signal of the air supply volume according to the opening degree of the gas valve.
为解决上述技术问题,本实用新型的技术方案是:设计一种能控制风量的燃气阀,包括阀壳,阀壳上连接有第一阀杆,其特征在于:所述第一阀杆上固定有指针,阀壳上设有检测指针位置的位置传感器,位置传感器连接控制器,控制器根据位置传感器的信号和设定的风气比例设定值计算出风量值,控制器依据风量值输出风量控制信号。In order to solve the above-mentioned technical problems, the technical scheme of the present utility model is to design a gas valve capable of controlling the air volume, which includes a valve casing, and a first valve rod is connected to the valve casing, which is characterized in that: the first valve rod is fixed on the first valve rod. There is a pointer, there is a position sensor on the valve shell to detect the position of the pointer, the position sensor is connected to the controller, the controller calculates the air volume value according to the signal of the position sensor and the set value of the air-to-air ratio, and the controller outputs the air volume control according to the air volume value. Signal.
进一步的,所述指针上固定有磁体,位置传感器为感应磁体磁场信号的霍尔传感器,霍尔传感器将感应信号传送给控制器。Further, a magnet is fixed on the pointer, the position sensor is a Hall sensor for sensing the magnetic field signal of the magnet, and the Hall sensor transmits the sensing signal to the controller.
进一步的,所述控制器上设有仪表盘,仪表盘能显示指针的位置。Further, an instrument panel is provided on the controller, and the instrument panel can display the position of the pointer.
进一步的,所述阀壳上设有第一阀杆安装筒,第一阀杆配装在第一阀杆安装筒中。Further, the valve housing is provided with a first valve stem installation cylinder, and the first valve rod is fitted in the first valve rod installation cylinder.
进一步的,所述阀壳中开设有阀腔,阀腔中安装有第一阀芯,第一阀杆连接在第一阀芯上,第一阀芯中开设有出气孔和连通出气孔的进气孔,进气孔的横截面面积小于出气孔。Further, a valve cavity is opened in the valve shell, a first valve core is installed in the valve cavity, the first valve stem is connected to the first valve core, and the first valve core is provided with an air outlet and an inlet that communicates with the air outlet. Air holes, the cross-sectional area of the air inlet holes is smaller than that of the air outlet holes.
进一步的,所述出气孔横截面呈圆形,进气孔的横截面呈条形,进气孔的横截面为出气孔横截面的一部分。Further, the cross section of the air outlet is circular, the cross section of the air inlet is strip, and the cross section of the air inlet is a part of the cross section of the air outlet.
进一步的,所述阀腔中还安装有位于第一阀芯后方的第二阀芯,第二阀芯中开设有气流调节孔和额定流量孔,额定流量孔与气流调节孔呈交叉状设置,额定流量孔的横截面面积小于气流调节孔。Further, a second valve core located behind the first valve core is also installed in the valve cavity, and an airflow adjustment hole and a rated flow hole are opened in the second valve core, and the rated flow hole and the airflow adjustment hole are arranged in a cross shape, The cross-sectional area of the rated flow orifice is smaller than that of the airflow adjustment orifice.
进一步的,所述阀壳上设有第二阀杆安装筒,在第二阀杆安装筒中配装第二阀杆,第二阀杆连接在第二阀芯上。Further, the valve housing is provided with a second valve stem installation cylinder, a second valve rod is fitted in the second valve rod installation cylinder, and the second valve rod is connected to the second valve core.
本实用新型还提供了一种商用燃气灶,包括燃气阀,其特征在于:所述燃气阀上述的能控制风量的燃气阀。The utility model also provides a commercial gas stove, which includes a gas valve, and is characterized in that: the gas valve is the above-mentioned gas valve capable of controlling the air volume.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、由于第一阀杆上固定有指针,使得指针随第一阀杆转动,位置传感器将指针的位置信号传送给控制器,控制器根据位置传感器的信号和设定的风气比例设定值计算出风量值,通过输出风量控制信号的形式驱动外部的执行机构,控制风机的送风量,从而自动实现较佳的风量燃气比,既能使得燃气充分燃烧,又能减少热量的散失,更好地节能。1. Since the pointer is fixed on the first valve rod, the pointer rotates with the first valve rod, the position sensor transmits the position signal of the pointer to the controller, and the controller calculates according to the signal of the position sensor and the set air-air ratio setting value The output air volume value, through the output air volume control signal, drives the external actuator to control the air supply volume of the fan, so as to automatically achieve the best air volume and gas ratio, which can not only make the gas fully burn, but also reduce the heat loss, better energy saving.
2、由于位置传感器为选用霍尔传感器,指针上固定有磁体,可以实现指针与位置传感器的无接触式连接,更加易于实现。2. Since the position sensor is a Hall sensor and a magnet is fixed on the pointer, the contactless connection between the pointer and the position sensor can be realized, which is easier to realize.
3、由于控制器上设有仪表盘,仪表盘能显示指针的位置,便于厨师直观地了解燃气开度的大小。3. As there is a dashboard on the controller, the dashboard can display the position of the pointer, which is convenient for the chef to intuitively understand the size of the gas opening.
4、由于阀壳上设置了第一阀杆安装筒,能够增大第一阀杆的配装接触面积,利于提高密封性,避免燃气从第一阀杆处泄漏。4. Since the valve shell is provided with the first valve stem installation cylinder, the fitting contact area of the first valve stem can be increased, which is beneficial to improve the sealing performance and avoid the leakage of gas from the first valve stem.
5、由于第一阀芯中开设有出气孔和连通出气孔的进气孔,进气孔的横截面面积小于出气孔,一方面能够减小近期流量,利于实现燃气的精确调节;另一方面进气在较大的出气孔中得以缓冲,利于减小出气噪声。5. Since the first valve core is provided with an air outlet and an air inlet connected to the air outlet, the cross-sectional area of the air inlet is smaller than that of the air outlet, on the one hand, the recent flow rate can be reduced, which is conducive to the precise adjustment of gas; on the other hand The intake air is buffered in the larger outlet holes, which is beneficial to reduce the exhaust noise.
6、由于第二阀芯中开设有气流调节孔和额定流量孔,额定流量孔与气流调节孔呈交叉状设置,额定流量孔的横截面面积小于气流调节孔,可以实现燃气的微量化调节,并且使得气流调节孔和额定流量孔呈交替通断状态,即在气流调节孔关闭时,打开额定流量孔,仍能实现额定燃气流量的供应6. Since the second valve core is provided with an airflow adjustment hole and a rated flow hole, the rated flow hole and the airflow adjustment hole are arranged in a cross shape, and the cross-sectional area of the rated flow hole is smaller than the airflow adjustment hole, which can realize the micro-adjustment of gas. And make the airflow adjustment hole and the rated flow hole alternately on and off, that is, when the airflow adjustment hole is closed, the rated flow hole is opened, and the supply of the rated gas flow can still be achieved.
7、本实用新型能够根据燃气的开度,自动输出控制风量的控制信号,使得燃气的供应量与送风量相关联起来,通过较佳的燃气风量比来实现节能,便于在本领域内推广应用。7. The utility model can automatically output a control signal for controlling the air volume according to the opening degree of the gas, so that the supply volume of the gas is related to the air supply volume, and energy saving is realized through a better gas volume ratio, which is convenient for popularization in this field. application.
附图说明Description of drawings
图1是本实用新型的立体结构图;Fig. 1 is the three-dimensional structure diagram of the present utility model;
图2是图1中A向视图;Fig. 2 is A-direction view in Fig. 1;
图3是图2中B-B剖视图;Fig. 3 is B-B sectional view in Fig. 2;
图4是图3中C-C剖视图;Fig. 4 is C-C sectional view in Fig. 3;
图5是本实用新型的电气原理图。Figure 5 is an electrical schematic diagram of the present invention.
图中标记:1、阀壳;2、进气口;3、出气口;4、第一阀杆安装筒;5、第一阀杆;6、仪表盘;7、控制器;8、磁体;9、第二阀杆安装筒;10、第二阀杆;11、指针;12、霍尔传感器;13、第一阀芯;14、进气孔;15、风量控制信号;16、第二阀芯;17、气流调节孔;18、额定流量孔;19、出气孔;20、阀腔。Markings in the figure: 1, valve shell; 2, air inlet; 3, air outlet; 4, first valve stem installation cylinder; 5, first valve stem; 6, instrument panel; 7, controller; 8, magnet; 9. The second valve stem installation cylinder; 10, the second valve stem; 11, the pointer; 12, the Hall sensor; 13, the first valve core; 14, the air inlet; 15, the air volume control signal; 16, the second valve Core; 17. Airflow adjustment hole; 18. Rated flow hole; 19. Air outlet hole; 20. Valve cavity.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本实用新型作进一步详细描述。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
本实用新型参照燃气在阀壳1内的流向,将燃气进入的一端定义为前端,相应地将燃气离开的另一端定义为后端;将垂直于燃气流向的平面定义为横截面。Referring to the flow direction of the gas in the valve housing 1, the present invention defines the end where the gas enters as the front end, and the other end where the gas leaves is defined as the rear end; the plane perpendicular to the gas flow direction is defined as the cross section.
如图1和图2所示,本实用新型在阀壳1上设有第一阀杆安装筒4,第一阀杆安装筒4中配装第一阀杆5,阀壳1中开设有阀腔20,阀壳1上开设有连通阀腔20的进气口2和出气口3,如图3所示,靠近进气口2一侧的阀腔20中安装有第一阀芯13,第一阀杆5连接在第一阀芯13上,如图4所示,第一阀芯13中开设有出气孔19和连通出气孔19的进气孔14,将出气孔19横截面设计成圆形,进气孔14的横截面设计成条形,进气孔14的横截面为出气孔19横截面的一部分,如此使得进气孔14的横截面面积小于出气孔19,能够减小进气流量,利于实现燃气的精确调节,同时进气在较大的出气孔19中得以缓冲,利于减小出气噪声。在第一阀杆5上固定有指针11,指针11上安装有磁体8,还设有感应磁体8磁场信号的霍尔传感器12,如图5所示,霍尔传感器12将感应信号传送给控制器7,控制器7根据霍尔传感器12的感应信号和设定的风气比例设定值计算出风量值,控制器7依据风量值输出风量控制信号15,如此完成燃气供应量与送风量的联控,自动实现较佳的风量燃气比,既能使得燃气充分燃烧,又能减少热量的散失,更好地节能。As shown in FIG. 1 and FIG. 2 , the valve housing 1 is provided with a first valve
为了便于燃气的微量调节,本实用新型还在阀腔20中安装有位于第一阀芯13后方的第二阀芯16,使得第二阀芯16靠近出气口3侧设置。第二阀芯16中开设有气流调节孔17和额定流量孔18,额定流量孔18与气流调节孔17呈交叉状设置,额定流量孔18的横截面面积小于气流调节孔17。在第二阀芯16上连接第二阀杆10,阀壳1上设有第二阀杆安装筒9,第二阀杆10配装在第二阀杆安装筒9中。In order to facilitate the micro-adjustment of gas, the present invention also installs a
为了便于直观了解燃气的供应量,本实用新型还在控制器7上设有仪表盘6,仪表盘6能显示指针11的位置。为了使得结构更紧凑,将霍尔传感器12设置在控制器7内。In order to facilitate the intuitive understanding of the supply of gas, the present invention is further provided with an
本实用新型还将上述能控制风量的燃气阀应用到燃气灶中,构成了一种新型的商用燃气灶。The utility model also applies the above-mentioned gas valve capable of controlling the air volume to the gas stove to form a new type of commercial gas stove.
使用时,进气口2连通燃气供应源,出气口3通过气管连通燃烧室。拧动第一阀杆5,使得第一阀芯13的进气孔14和出气孔19均与阀腔20相连通,即打开第一阀芯13,并可通过第一阀杆5调节第一阀芯13的打开度。在第一阀杆5转动的同时,也带动指针11转动,从而改变磁体8的位置,霍尔传感器12感应到的磁场强度发生变动,控制器7根据霍尔传感器12的感应信号确定燃气流量,再根据设定的最佳风气比计算出送风量值,并将该信号以控制信号的形式输出,通过外围的执行器使得风机按此送风量工作,从而实现最佳的风气比。In use, the
在上述过程中,还可以根据燃气灶的工作状态,拧动第二阀杆10,实现燃气的微量调节,还可以关闭气流调节孔17,而打开额定流量孔18,供应最小的燃气量,维持炉火不息,避免频繁的再次打火。In the above process, according to the working state of the gas stove, the
除采用上述磁体8和霍尔传感器12构成的感应式的位置传感器外,还可以采用滑动电阻片构成的位置传感器,同样可以实现随指针11的位置改变,输出不同强度的电信号,只是此种传感器需要指针11与滑动电阻片相接触,在安装上没有感应式的位置传感器方便。In addition to the inductive position sensor composed of the above-mentioned
以上所述,仅是本实用新型的较佳实施例而已,并非是对本实用新型作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本实用新型技术方案的保护范围。The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to change or remodel to equivalent changes. Equivalent Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention still belong to the protection scope of the technical solutions of the present invention.
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