CN216390610U - Coil units, wireless charging systems, chargers and electrical equipment - Google Patents
Coil units, wireless charging systems, chargers and electrical equipment Download PDFInfo
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- 230000006698 induction Effects 0.000 abstract description 18
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
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- 238000002360 preparation method Methods 0.000 description 4
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
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- 238000010168 coupling process Methods 0.000 description 2
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- 230000004907 flux Effects 0.000 description 2
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- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 description 1
- KCZFLPPCFOHPNI-UHFFFAOYSA-N alumane;iron Chemical compound [AlH3].[Fe] KCZFLPPCFOHPNI-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
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- 229910001172 neodymium magnet Inorganic materials 0.000 description 1
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及无线充电领域,具体涉及一种线圈单元、无线充电系统、充电器及用电设备。The utility model relates to the field of wireless charging, in particular to a coil unit, a wireless charging system, a charger and electrical equipment.
【背景技术】【Background technique】
无线充电是一种基于电感耦合原理的非接触式感应充电,其通过线圈进行能量耦合实现能量的传递,因此,充电器及用电设备都可以做到无导电接点外露。Wireless charging is a non-contact inductive charging based on the principle of inductive coupling. It realizes energy transfer through energy coupling through coils. Therefore, both the charger and the electrical equipment can have no exposed conductive contacts.
现有的无线充电系统包括两个线圈单元,线圈单元包括线圈及磁吸定位组件,两个线圈单元中的其中一方为应用于充电器的发射端,另一方为应用于用电设备的接收端,其中,发射端的线圈为发射线圈,接收端的线圈为感应线圈,感应线圈被配置为从发射线圈接收功率以对用电设备充电,磁吸定位组件用于实现发射线圈和感应线圈的自动对齐。然而,相关技术中的无线充电系统由于磁吸定位组件的结构限制,发射线圈和感应线圈容易走位,而发射线圈和感应线圈错位会导致充电效率降低以及发热增大的问题。The existing wireless charging system includes two coil units, the coil unit includes a coil and a magnetic positioning component, one of the two coil units is a transmitter applied to the charger, and the other is a receiver applied to the electrical equipment. , wherein the coil at the transmitting end is the transmitting coil, the coil at the receiving end is the induction coil, the induction coil is configured to receive power from the transmitting coil to charge the electrical equipment, and the magnetic positioning assembly is used to realize the automatic alignment of the transmitting coil and the induction coil. However, in the wireless charging system in the related art, due to the structural limitation of the magnetic positioning assembly, the transmitter coil and the induction coil are easy to move, and the misalignment of the transmitter coil and the induction coil will lead to problems of reduced charging efficiency and increased heat generation.
因此,有必要对现有的线圈单元进行改进以避免上述缺陷。Therefore, it is necessary to improve the existing coil units to avoid the above-mentioned drawbacks.
【实用新型内容】【Content of utility model】
本实用新型的目的在于提供一种线圈单元、无线充电系统、充电器及用电设备,该线圈单元可以避免因发射线圈和感应线圈错位导致的充电效率降低以及发热增大的问题。The purpose of the present invention is to provide a coil unit, a wireless charging system, a charger and an electrical equipment, which can avoid the problems of lowering of charging efficiency and increased heat generation caused by the dislocation of the transmitting coil and the induction coil.
本实用新型的技术方案如下:The technical scheme of the present utility model is as follows:
一种线圈单元,包括线圈和定位组件,所述线圈呈圆环状,所述线圈的外周和内周中的至少其中一方设有所述定位组件,所述定位组件为由多个永磁体沿所述线圈的周向排列组成的圆环状结构,每个所述永磁体包括沿所述线圈的径向排列且呈圆弧状的第一磁钢和第二磁钢,多个所述第一磁钢组成呈圆环状的第一磁部,多个所述第二磁钢组成呈圆环状的第二磁部,所述第一磁钢沿所述第一磁部的轴向方向充磁,所述第二磁钢沿垂直于其弦的方向充磁。A coil unit includes a coil and a positioning assembly, the coil is annular, at least one of the outer circumference and the inner circumference of the coil is provided with the positioning assembly, and the positioning assembly is formed by a plurality of permanent magnets along the The annular structure formed by the circumferential arrangement of the coils, each of the permanent magnets includes a first magnetic steel and a second magnetic steel arranged along the radial direction of the coils and in the shape of an arc, and a plurality of the first magnets A magnetic steel forms a circular first magnetic part, a plurality of the second magnetic steels form a circular second magnetic part, and the first magnetic steels are along the axial direction of the first magnetic part Magnetized, the second magnet is magnetized in a direction perpendicular to its chord.
优选地,所述定位组件具有一吸附面,所述线圈单元通过所述吸附面与其他线圈单元吸附,所述第一磁钢在所述吸附面上的极性与所述第二磁钢朝向所述第一磁钢一侧的极性相同。Preferably, the positioning assembly has an adsorption surface, the coil unit is adsorbed with other coil units through the adsorption surface, and the polarity of the first magnetic steel on the adsorption surface is oriented toward the second magnetic steel The polarities of one side of the first magnet are the same.
优选地,所述定位组件背离所述吸附面的一侧被软磁体覆盖,或/和所述定位组件的内周和外周被软磁体覆盖。Preferably, the side of the positioning assembly facing away from the adsorption surface is covered with a soft magnet, or/and the inner and outer peripheries of the positioning assembly are covered with a soft magnet.
优选地,所述第一磁钢沿其径向方向上的宽度为d1,所述第二磁钢沿其径向方向上的宽度为d2,d1:d2=1:1。Preferably, the width of the first magnetic steel in the radial direction thereof is d1, and the width of the second magnetic steel in the radial direction thereof is d2, and d1:d2=1:1.
优选地,每个所述永磁体还包括第三磁钢,所述第一磁钢位于所述第二磁钢和所述第三磁钢之间,多个所述第三磁钢组成呈圆环状的第三磁部,其中,所述第三磁钢的充磁方向与所述第二磁钢的充磁方向相反。Preferably, each of the permanent magnets further includes a third magnetic steel, the first magnetic steel is located between the second magnetic steel and the third magnetic steel, and a plurality of the third magnetic steels are formed in a circle The annular third magnetic part, wherein the magnetization direction of the third magnet steel is opposite to the magnetization direction of the second magnet steel.
优选地,所述第一磁钢沿其径向方向上的宽度为d1,所述第二磁钢沿其径向方向上的宽度为d2,所述第三磁钢沿其径向方向上的宽度为d3,d1:d2:d3=2:1:1。Preferably, the width of the first magnetic steel in the radial direction is d1, the width of the second magnetic steel in the radial direction is d2, and the width of the third magnetic steel in the radial direction is d2. The width is d3, d1:d2:d3=2:1:1.
优选地,相邻两所述永磁体之间间隔设置。Preferably, two adjacent permanent magnets are arranged at intervals.
本实用新型还提供一种充电器,所述充电器包括上述中任一项所述的线圈单元。The present invention also provides a charger, which includes the coil unit described in any one of the above.
本实用新型还提供一种用电设备,所述用电设备包括上述中任一项所述的线圈单元。The utility model also provides an electrical equipment, the electrical equipment includes the coil unit described in any one of the above.
本实用新型还提供一种无线充电系统,所述无线充电系统包括接收端和发射端,所述接收端和所述发射端中的其中一方为上述中任一项所述的线圈单元。The present invention further provides a wireless charging system, the wireless charging system includes a receiving end and a transmitting end, and one of the receiving end and the transmitting end is the coil unit described in any one of the above.
与相关技术相比,本实用新型提供的线圈单元、无线充电系统、充电器及用电设备的有益效果在于:通过设置永磁体的排布和充磁方向,提升了定位组件的磁吸力和错位时的回复力,当线圈作为发射端的发射线圈或作为接收端的感应线圈时,便于与相应的感应线圈或发射线圈之间实现精准定位,从而可以避免因发射线圈和感应线圈错位导致的充电效率降低以及发热增大的问题以提高充电效率。同时,第二磁钢沿垂直于其弦的方向充磁可大大简化第二磁钢的制备工艺,提高成型的成品率和充磁效果,降低成本。Compared with the related art, the beneficial effects of the coil unit, wireless charging system, charger and electrical equipment provided by the present invention are: by setting the arrangement and magnetization direction of the permanent magnets, the magnetic attraction force and dislocation of the positioning assembly are improved. When the coil is used as the transmitting coil of the transmitting end or the induction coil of the receiving end, it is convenient to achieve precise positioning with the corresponding induction coil or transmitting coil, so as to avoid the reduction of charging efficiency caused by the misalignment of the transmitting coil and the induction coil. And the problem of increased heat generation to improve charging efficiency. At the same time, magnetizing the second magnetic steel in the direction perpendicular to its chord can greatly simplify the preparation process of the second magnetic steel, improve the molding yield and the magnetizing effect, and reduce the cost.
【附图说明】【Description of drawings】
图1为本实用新型提供的线圈单元实施例一的结构示意图;1 is a schematic structural diagram of
图2为图1所示线圈单元沿A-A方向的剖视图;FIG. 2 is a cross-sectional view of the coil unit shown in FIG. 1 along the A-A direction;
图3为图1所示线圈单元中第二磁钢的结构示意图;3 is a schematic structural diagram of a second magnetic steel in the coil unit shown in FIG. 1;
图4为径向辐射的圆弧形磁钢的结构示意图;4 is a schematic structural diagram of a radially radiated arc-shaped magnetic steel;
图5为本实用新型提供的定位组件实施例二的结构示意图;5 is a schematic structural diagram of
图6为本实用新型提供的定位组件实施例三的结构示意图;6 is a schematic structural diagram of
图7-图12为本实用新型提供的无线充电系统中发射端和接收端的定位组件配合结构示意图。7-12 are schematic diagrams of the matching structure of the positioning components of the transmitter and the receiver in the wireless charging system provided by the present invention.
【具体实施方式】【Detailed ways】
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部份实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, but not all of them. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
线圈单元可以为应用于充电器的发射端,也可以为应用于用电设备的接收端,其中,发射端和接收端构成无线充电系统。The coil unit may be a transmitter applied to the charger or a receiver applied to an electrical device, wherein the transmitter and the receiver constitute a wireless charging system.
实施例一Example 1
请结合参阅图1至图4,线圈单元包括支撑件1以及设于所述支撑件1的线圈2和定位组件3。其中,当线圈单元为应用于充电器的发射端时,线圈2被配置为向接收端的感应线圈发射功率,当线圈单元为应用于用电设备的接收端时,线圈2被配置为从发射端的发射线圈接收功率。Please refer to FIG. 1 to FIG. 4 , the coil unit includes a
所述线圈2呈圆环状。如图1所示,所述线圈2的外周设有所述定位组件3。The
可以理解的是,所述定位组件3并不局限于仅设于所述线圈2的外周,例如,在其他实施方式中,还可以仅所述线圈2的内周设有所述定位组件3,或者,所述线圈2的外周和内周均设有所述定位组件3。换而言之,所述线圈2的外周和内周中的至少其中一方设有所述定位组件3。It can be understood that the
所述定位组件3为由多个永磁体31组成的圆环状结构。通过将所述定位组件3设置为由多个永磁体31组成的圆环状结构,可降低无线充电时的涡流损耗以减少充电时的发热,从而提高充电效率。The
在本实施例中,多个所述永磁体31首尾拼接形成圆环状结构。In this embodiment, a plurality of the
在本实施例中,每个所述永磁体31包括第一磁钢311、第二磁钢313及第三磁钢315,所述第一磁钢311、所述第二磁钢313及所述第三磁钢315沿所述线圈2的径向排列且均呈圆弧状,多个所述第一磁钢311组成呈圆环状的第一磁部3A,多个所述第二磁钢313组成呈圆环状的第二磁部3B,多个所述第三磁钢315组成呈圆环状的第三磁部3C。In this embodiment, each of the
所述第一磁部3A的外周和内周中的其中一方设有所述第二磁部3B,其另一方设有所述第三磁部3C。换而言之,所述第一磁钢311位于所述第二磁钢313和所述第三磁钢315之间(即所述第一磁部3A位于所述第二磁部3B和所述第三磁部3C之间)。One of the outer circumference and the inner circumference of the first
其中,所述第一磁钢311沿所述第一磁部3A的轴向方向充磁;所述第二磁钢313沿垂直于其弦的方向充磁;所述第三磁钢315沿垂直于其弦的方向充磁,且所述第三磁钢315和所述第二磁钢313的相向侧的极性相反。换而言之,即所述第三磁钢315的充磁方向与所述第二磁钢313的充磁方向相反。通过设置第一磁钢311、第二磁钢313及第三磁钢315的排布和充磁方向,相比于单一充磁方向的定位组件,提升了所述定位组件3的磁吸力和错位时的回复力。因而,当所述线圈2作为发射端的发射线圈或作为接收端的感应线圈时,便于与相应的感应线圈或发射线圈之间的实现精准定位,从而可以避免因发射线圈和感应线圈错位导致的充电效率降低以及发热增大的问题以提高充电效率。同时,所述第三磁钢315和所述第二磁钢313的充磁方向(即如图3所示的Y轴方向)相较于如图4所示的径向充磁,具备明显的优势。具体的,图4中的圆弧形磁钢沿径向Z充磁,而径向Z充磁的磁钢不仅制备工艺要求非常高,而且难以制作严格的中心辐射磁极方向,尤其烧结的钕铁硼成型较困难,导致制造成本高,因此,采用本申请的第三磁钢315和第二磁钢313的充磁方向,不仅可大大简化制备工艺、提高成型的成品率和充磁效果及降低成本,而且具备较优的中心对准效果。The first
如图2和图3所示,所述第一磁钢311的充磁方向为X轴方向;所述第二磁钢313的充磁方向为Y轴方向,Y轴方向垂直于图3中的虚线,其中,图3中的虚线为所述第二磁钢313的弦。As shown in FIG. 2 and FIG. 3 , the magnetization direction of the first
在本实施例中,沿所述线圈2的径向上,所述第二磁钢313和所述第三磁部315均与所述第一磁部311抵接。In this embodiment, along the radial direction of the
所述第一磁钢311沿其径向方向上的宽度为d1,所述第二磁钢313沿其径向方向上的宽度为d2,所述第三磁钢315沿其径向方向上的宽度为d3,其中,d1、d2及d3不限。在本实施例中,优选地,d1:d2:d3=2:1:1。The width of the first
所述定位组件3具有一吸附面33,所述线圈单元通过所述吸附面33与其他线圈单元吸附。如图所示,所述吸附面33为所述定位组件3背离所述支撑件1一侧的表面。在本实施例中,所述第一磁钢311在所述吸附面33上的极性与所述第二磁钢313朝向所述第一磁钢311一侧的极性相同。由于所述第三磁钢315的充磁方向与所述第二磁钢313的充磁方向相反,故所述第一磁钢311在所述吸附面33上的极性与所述第三磁钢315朝向所述第一磁钢311一侧的极性相同。通过设置所述第一磁钢311、所述第二磁钢313及所述第三磁钢315的磁极方向,将极大的减少了定位组件的背面漏磁(即减少了定位组件在朝向所述支撑件1一侧的漏磁)、形成较好的屏蔽效果以及提高了定位组件在所述吸附面33一侧的磁性,从而可以极大的提高定位组件的磁吸力和错位时的回复力以提高感应线圈和发射线圈之间定位的精准度。The
示例性地,所述第一磁钢311朝向所述支撑件1一侧为S级,所述第一磁钢311背离所述支撑件1一侧为N极,所述第二磁钢313朝向所述第一磁钢311一侧为N极,所述第二磁钢313背离所述第一磁钢311一侧为S极,所述第三磁钢315朝向所述第一磁钢311一侧为N极,所述第三磁钢315背离所述第一磁钢311一侧为S极。Exemplarily, the side of the first
在本实施例中,所述定位组件3背离所述吸附面33的一侧以及所述定位组件3的内周和外周均被软磁体5覆盖,其中,软磁体5可以采用金属软磁材料或铁氧体软磁材料制成,可选用的金属软磁材料有电磁纯铁、硅钢片、铁镍合金和铁铝合金等。这样可以进一步屏蔽所述定位组件3泄露的磁场,提高磁吸力。可以理解的是,软磁体的设置并不局限于此,例如,在其他实施方式中,软磁体可仅覆盖所述定位组件3背离所述吸附面33的一侧,或者,软磁体仅覆盖所述定位组件3的内周和外周。In this embodiment, the side of the
如图1和2所示,覆盖所述定位组件3朝向所述支撑件1的一侧的所述软磁体5设于所述支撑件1和所述定位组件3之间。可以理解的是,在其他实施方式中,可以将所述支撑件设置为软磁体,且所述支撑件覆盖所述定位组件背离所述吸附面的一侧。As shown in FIGS. 1 and 2 , the soft
实施例二
请参阅图5,实施二与实施一的区别仅在于:相邻两所述永磁体31'之间间隔设置。其中,相邻两所述永磁体31'之间的间隙可以用于线圈的连接线延伸到所述定位组件3的外部。Referring to FIG. 5 , the difference between the second implementation and the first implementation is only that the two adjacent
在本实施例中,多个所述永磁体31'之间等间距间隔设置。In this embodiment, a plurality of the
实施例三
请参阅图6,实施例三与实施例一的区别仅在于;所述永磁体31”仅包括第一磁钢311”和第二磁钢313”,多个所述第一磁钢311”组成呈圆环状的第一磁部3A”,多个所述第二磁钢313”组成呈圆环状的第二磁部3B”,所述第二磁部3B”可以设于所述第一磁部3A”的外周,也可以设于所述第一磁部3A”的内周。Please refer to FIG. 6 , the only difference between the third embodiment and the first embodiment is that the
如图6所示,所述第一磁钢311”和所述第二磁钢313”抵接。As shown in FIG. 6 , the first
在本实施例中,d1:d2=1:1。In this embodiment, d1:d2=1:1.
本实用新型还提供了一种充电器,所述充电器包括上述所述的线圈单元。The utility model also provides a charger, which includes the above-mentioned coil unit.
本实用新型还提供了一种用电设备,所述用电设备包括上述所述的线圈单元。其中,支撑件可以为用电设备的背壳。The utility model also provides an electrical equipment, the electrical equipment includes the above-mentioned coil unit. Wherein, the support member may be the back shell of the electrical equipment.
本实用新型还提供了一种无线充电系统,所述无线充电系统包括接收端和发射端,所述接收端和所述发射端中的其中一方为上述所述的线圈单元。如图7-图12所示,当所述接收端和所述发射端中的其中一方为上述所述的线圈单元,接收端和发射端的定位组件具有多种匹配方式,从而可以达到更高的兼容性,需要说明的是,图7-12仅示意出了部分匹配方式。The present invention also provides a wireless charging system, the wireless charging system includes a receiving end and a transmitting end, and one of the receiving end and the transmitting end is the above-mentioned coil unit. As shown in Figures 7-12, when one of the receiving end and the transmitting end is the coil unit described above, the positioning components of the receiving end and the transmitting end have various matching methods, so that higher Compatibility, it should be noted that Figure 7-12 only shows part of the matching method.
本实用新型提供的线圈单元、无线充电系统、充电器及用电设备的有益效果在于:通过设置永磁体的排布和充磁方向,提升了定位组件的磁吸力和错位时的回复力,当线圈作为发射端的发射线圈或作为接收端的感应线圈时,便于与相应的感应线圈或发射线圈之间实现精准定位,从而可以避免因发射线圈和感应线圈错位导致的充电效率降低以及发热增大的问题以提高充电效率。同时,第二磁钢沿垂直于其弦的方向充磁可大大简化第二磁钢的制备工艺,提高成型的成品率和充磁效果,降低成本。The beneficial effects of the coil unit, the wireless charging system, the charger and the electrical equipment provided by the utility model are: by setting the arrangement and magnetization direction of the permanent magnets, the magnetic attraction force of the positioning component and the restoring force during dislocation are improved. When the coil is used as the transmitter coil of the transmitter end or the induction coil of the receiver end, it is convenient to achieve precise positioning with the corresponding induction coil or transmitter coil, so as to avoid the problem of reduced charging efficiency and increased heat caused by the misalignment of the transmitter coil and the induction coil. to improve charging efficiency. At the same time, magnetizing the second magnetic steel in the direction perpendicular to its chord can greatly simplify the preparation process of the second magnetic steel, improve the molding yield and the magnetizing effect, and reduce the cost.
以上所述的仅是本实用新型的实施方式,在此应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出改进,但这些均属于本实用新型的保护范围。The above are only the embodiments of the present utility model. It should be pointed out that for those of ordinary skill in the art, improvements can be made without departing from the inventive concept of the present utility model, but these belong to The scope of protection of the utility model.
Claims (10)
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CN202121059419.6U CN216390610U (en) | 2021-05-17 | 2021-05-17 | Coil units, wireless charging systems, chargers and electrical equipment |
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CN202121059419.6U CN216390610U (en) | 2021-05-17 | 2021-05-17 | Coil units, wireless charging systems, chargers and electrical equipment |
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