CN216378358U - Coating device with gradually changing upper and lower parts - Google Patents
Coating device with gradually changing upper and lower parts Download PDFInfo
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- CN216378358U CN216378358U CN202122654500.5U CN202122654500U CN216378358U CN 216378358 U CN216378358 U CN 216378358U CN 202122654500 U CN202122654500 U CN 202122654500U CN 216378358 U CN216378358 U CN 216378358U
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- 238000000576 coating method Methods 0.000 title claims abstract description 41
- 239000011248 coating agent Substances 0.000 title claims abstract description 39
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 230000000903 blocking effect Effects 0.000 claims description 107
- 238000000034 method Methods 0.000 abstract description 8
- 230000008859 change Effects 0.000 abstract description 4
- 238000009500 colour coating Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 31
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 12
- AZCUJQOIQYJWQJ-UHFFFAOYSA-N oxygen(2-) titanium(4+) trihydrate Chemical compound [O-2].[O-2].[Ti+4].O.O.O AZCUJQOIQYJWQJ-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 6
- 235000012239 silicon dioxide Nutrition 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 5
- 238000005566 electron beam evaporation Methods 0.000 description 5
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 230000008020 evaporation Effects 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000009713 electroplating Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000009835 boiling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
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Abstract
本实用新型涉及镀膜装置技术领域,具体是一种上下渐变的镀膜装置和渐变色调整方法,包括外置固定圈,所述外置固定圈的内部设置有若干个治具固定板,所述治具固定板的外部为扇形,治具固定板的外壁开设有通孔,所述治具固定板扇形小端开设有弧形的凹槽,治具固定板的小端凹槽内设置有固定板传动座;所述固定板传动座的上端设置有若干个安装片固定板,且安装片固定板的上端固定有固定条安装片,本实用新型设置有不同外形的渐变挡片,通过改变渐变挡片来控制颜色的渐变范围,改变渐变挡片之间的间控制产品的未遮挡区域的面积,满足产品未遮挡区域的颜色后决定渐变色区域的颜色,渐变区域颜色越淡渐变挡板使用的数量就越多,提高颜色镀膜的准确性。
The utility model relates to the technical field of coating devices, in particular to an up-down gradient coating device and a gradient color adjustment method, comprising an external fixing ring, wherein a plurality of fixture fixing plates are arranged inside the external fixing ring, and the The outside of the fixing plate is fan-shaped, the outer wall of the fixture fixing plate is provided with a through hole, the small fan-shaped end of the fixture fixing plate is provided with an arc-shaped groove, and the small end groove of the fixture fixing plate is provided with a fixing plate. a transmission seat; the upper end of the fixed plate transmission seat is provided with a plurality of mounting piece fixing plates, and the upper end of the mounting piece fixing plate is fixed with a fixing strip mounting piece, the utility model is provided with gradient blocks of different shapes, by changing the gradient blocks To control the gradient range of the color, change the space between the gradient shutters to control the area of the unblocked area of the product. After satisfying the color of the unblocked area of the product, the color of the gradient area is determined. The lighter the gradient area, the lighter the gradient shutter is. The higher the quantity, the more accurate the color coating is.
Description
技术领域technical field
本实用新型涉及镀膜装置技术领域,具体是一种上下渐变的镀膜装置。The utility model relates to the technical field of coating devices, in particular to a coating device with vertical gradient.
背景技术Background technique
在光学镀膜领域中,专业加工PET、PC板材、亚克力等镀膜产品,这些产品镀膜面为了达到颜色更炫更有金属感,通常会在板材上背面转印上一层 UV纹理,然后再镀膜,通过镀膜的膜层与UV纹理隔离,再进行下一工序盖油墨底,从而达到产品在正面看,实现颜色更炫更有金属感的纹理效果。In the field of optical coating, it specializes in processing PET, PC sheet, acrylic and other coating products. In order to achieve a more dazzling color and a metallic feel on the coating surface of these products, a layer of UV texture is usually transferred on the back of the sheet, and then coated. The coated film layer is isolated from the UV texture, and then the next process is carried out to cover the ink bottom, so that the product can be viewed from the front, and the texture effect of more dazzling color and metallic feeling can be achieved.
根据申请号:CN201810313478.8,公开号:CN108396291A,公开的一种利用电子束蒸发镀膜机实现渐变色电镀的装置及其镀膜方法,其基于该利用电子束蒸发镀膜机实现渐变色电镀的装置,将待镀膜产品的周边抽成真空,然后利用电子束蒸发镀膜机镀膜。通过将待镀膜的产品安装于具有一定倾斜角度的治具上,在转架的带动下,采用电子束蒸发镀膜机进行镀膜,实现渐变色电镀。According to application number: CN201810313478.8, publication number: CN108396291A, a device and a coating method for realizing gradient electroplating by using an electron beam evaporation coating machine are disclosed. Based on the device for realizing gradient color electroplating by using an electron beam evaporation coating machine, The periphery of the product to be coated is evacuated, and then coated with an electron beam evaporation coating machine. By installing the product to be coated on a jig with a certain inclination angle, and driven by the turret, an electron beam evaporation coating machine is used for coating to achieve gradient color plating.
现有技术中,存在问题如下:In the prior art, there are problems as follows:
(1)由于镀膜产品的多样性,上述公开的一种利用电子束蒸发镀膜机实现渐变色电镀的装置及其镀膜方法在使用的过程中,其三角形的治具处于转架的内侧,同时产品使用面积小,平分上下渐变的位置同步小,容易产生较大颜色误差。(1) Due to the diversity of coating products, the above-mentioned device for realizing gradient electroplating by using an electron beam evaporation coating machine and its coating method are in use. The use area is small, and the position synchronization of the upper and lower gradients is small, which is prone to large color errors.
(2)而且电子枪蒸发源与镀膜产品距离远,蒸发角度容易发生变化,降低镀膜的质量,同时实现上下渐变的治具调整空间有限,降低镀膜颜色渐变的范围。(2) In addition, the distance between the electron gun evaporation source and the coating product is long, and the evaporation angle is easy to change, which reduces the quality of the coating. At the same time, the adjustment space of the jig that realizes the up and down gradient is limited, and the range of the color gradient of the coating is reduced.
(3)现有阶段通过镀膜膜层叠加镀膜,不同的膜层实现出来的颜色效果不一样,目前常用的膜层叠加材料是SIO2(二氧化硅)、TI3O5(五氧化三钛),使用6层膜组成,以上材料的性质对板材的结合附着力会差,水煮测试、紫外光线测试、盐雾等性能比较差,测试的稳定性能差,满足不了客户的需求。(3) In the current stage, the coating layer is superimposed, and the color effects achieved by different layers are different. The commonly used layer stacking materials are SIO2 (silicon dioxide), TI3O5 (titanium pentoxide), using 6 Layer film composition, the properties of the above materials will have poor adhesion to the board, the performance of boiling test, ultraviolet light test, salt spray and other performance is relatively poor, the stability of the test performance is poor, can not meet the needs of customers.
实用新型内容Utility model content
本实用新型的目的在于提供一种上下渐变的镀膜装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a coating device with up and down gradients, so as to solve the problems raised in the above-mentioned background art.
本实用新型的技术方案是:一种上下渐变的镀膜装置,包括外置固定圈,所述外置固定圈的内部设置有若干个治具固定板,所述治具固定板的外部为扇形,治具固定板的外壁开设有通孔,所述治具固定板扇形小端开设有弧形的凹槽,治具固定板的小端凹槽内设置有固定板传动座;The technical scheme of the utility model is as follows: an up and down gradient coating device, comprising an external fixing ring, a plurality of fixture fixing plates are arranged inside the outer fixing ring, and the outer part of the fixture fixing plate is fan-shaped, The outer wall of the fixture fixing plate is provided with a through hole, the small fan-shaped end of the fixture fixing plate is provided with an arc-shaped groove, and the small end groove of the fixture fixing plate is provided with a fixing plate transmission seat;
所述固定板传动座的上端设置有若干个安装片固定板,且安装片固定板的上端固定有固定条安装片,所述固定条安装片的外壁设置有挡片固定条,所述挡片固定条的一侧设置有渐变挡片。The upper end of the fixed plate transmission seat is provided with a plurality of mounting piece fixing plates, and the upper end of the mounting piece fixing plate is fixed with a fixing strip mounting piece, and the outer wall of the fixing strip mounting piece is provided with a blocking piece fixing strip, and the blocking piece One side of the fixing bar is provided with a gradient baffle.
优选的,所述治具固定板靠近安装片固定板的一面设置有四排工件安装治具,四排所述工件安装治具均为弧形分布,四排所述工件安装治具到治具固定板大端外壁之间的距离分别为10cm、38cm、65cm和91cm。Preferably, four rows of workpiece mounting jigs are arranged on the side of the fixture fixing plate close to the mounting piece fixing plate, and the workpiece mounting fixtures in the four rows are all arc-shaped, and the workpiece mounting fixtures in the four rows are connected to the fixture The distances between the outer walls of the large ends of the fixing plates are 10 cm, 38 cm, 65 cm and 91 cm, respectively.
优选的,所述安装片固定板至少设置有六个,且安装片固定板均匀分布在固定板传动座上,所述固定条安装片位于安装片固定板的中心线上,且固定条安装片与安装片固定板之间的角度为90°。Preferably, there are at least six mounting piece fixing plates, and the mounting piece fixing plates are evenly distributed on the fixing plate transmission seat, the fixing strip mounting pieces are located on the center line of the mounting piece fixing plate, and the fixing strip mounting pieces are The angle with the mounting plate fixing plate is 90°.
优选的,所述挡片固定条包括第一固定条、第二固定条、第三固定条和第四固定条,所述第一固定条、第二固定条、第三固定条和第四固定条外部均为弧形,且第一固定条、第二固定条、第三固定条和第四固定条到治具固定板之间的距离分别为20cm、19cm、19cm和18cm。Preferably, the baffle fixing bar includes a first fixing bar, a second fixing bar, a third fixing bar and a fourth fixing bar, the first fixing bar, the second fixing bar, the third fixing bar and the fourth fixing bar The outside of the strips are arc-shaped, and the distances between the first fixing strip, the second fixing strip, the third fixing strip and the fourth fixing strip and the fixture fixing plate are 20cm, 19cm, 19cm and 18cm respectively.
优选的,所述第一固定条、第二固定条、第三固定条和第四固定条外部均为弧形,且第一固定条、第二固定条、第三固定条和第四固定条的两端分别固定在两个固定条安装片上。Preferably, the exteriors of the first, second, third and fourth fixing bars are arc-shaped, and the first, second, third and fourth fixing bars are all arc-shaped. The two ends are respectively fixed on the two fixing strip mounting pieces.
优选的,所述渐变挡片包括第一挡片、第二挡片和第三挡片,所述第一挡片、第二挡片和第三挡片的一端均开设有通孔,且第一挡片、第二挡片和第三挡片的另一端均为尖状,所述第一挡片、第二挡片和第三挡片的尖端的倾斜角度依次增加,所述第一挡片、第二挡片和第三挡片的宽度均为cm,且第一挡片、第二挡片和第三挡片的长度分别为140mm、140mm和90mm。Preferably, the gradient blocking piece includes a first blocking piece, a second blocking piece and a third blocking piece, one end of each of the first blocking piece, the second blocking piece and the third blocking piece is provided with a through hole, and the third blocking piece is The other ends of the first blocking piece, the second blocking piece and the third blocking piece are all pointed, and the inclination angles of the tips of the first blocking piece, the second blocking piece and the third blocking piece increase in sequence. The widths of the sheet, the second blocking sheet and the third blocking sheet are all cm, and the lengths of the first blocking sheet, the second blocking sheet and the third blocking sheet are 140mm, 140mm and 90mm respectively.
本实用新型通过改进在此提供一种上下渐变的镀膜装置,与现有技术相比,具有如下改进及优点:The utility model provides a kind of up-down gradient coating device by improvement, compared with the prior art, has the following improvements and advantages:
其一:本实用新型设置有不同外形的渐变挡片,通过改变渐变挡片来控制颜色的渐变范围,改变渐变挡片之间的间控制产品的未遮挡区域的面积,满足产品未遮挡区域的颜色后决定渐变色区域的颜色,渐变区域颜色越淡渐变挡板使用的数量就越多,提高颜色镀膜的准确性;One: the utility model is provided with gradient baffles of different shapes, the gradient range of the color is controlled by changing the gradient baffles, and the area between the gradient baffles is changed to control the area of the unobstructed area of the product, so as to meet the requirements of the unobstructed area of the product. After the color, the color of the gradient area is determined. The lighter the color of the gradient area, the more the gradient baffles are used, which improves the accuracy of color coating;
其二:本实用新型挡片固定条起到固定渐变挡片的作用,使渐变挡片能够准确的处于工件安装治具的位置,这样在使用的过程中,每一排的渐变挡片能够对工件安装治具上的产品进行阻挡,弧形的挡片固定条使其固定的渐变挡片为弧形分布,弧形的挡片固定条上的渐变挡片由不同的渐变挡片组成,根据产品渐变效果不一样,渐变挡片数量也不一样,渐变挡片的形状也不相同,增加颜色渐变的范围。Second: the retaining strip of the utility model plays the role of fixing the gradient retaining plate, so that the gradient retaining plate can be accurately positioned at the position of the workpiece installation jig, so that in the process of use, the gradient retaining plates in each row can The product on the workpiece mounting jig is blocked, the arc-shaped baffle fixing strip makes the fixed gradient baffles distributed in an arc, and the gradient baffles on the arc-shaped baffle fixing strip are composed of different gradient baffles. The gradient effect of the product is different, the number of gradient blocks is different, and the shape of the gradient blocks is also different, which increases the range of color gradients.
其三:本实用新型在经过实验后,上、下渐变波长差异纳米,整体颜色波长为纳米±,未遮挡区域颜色在可控范围内,在生产过程中,其他条件满足的情况下,微调整渐变小挡板既可以,使用操作比较方便。Third: after the experiment of the present utility model, the wavelength difference between the upper and lower gradients is nanometers, the overall color wavelength is nanometer ±, and the color of the unshielded area is within the controllable range. In the production process, when other conditions are met, fine adjustment is made. Gradient small baffle can be used, it is more convenient to use and operate.
其四:Fourth:
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步解释:Below in conjunction with accompanying drawing and embodiment, the utility model is further explained:
图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型的俯视图;Fig. 2 is the top view of the present utility model;
图3是本实用新型的仰视图;Fig. 3 is the bottom view of the present utility model;
图4是本实用新型的渐变挡片结构示意图;Fig. 4 is the structural schematic diagram of the gradient shutter of the present invention;
图5是本实用新型的镀膜结构示意图;5 is a schematic view of the coating structure of the present invention;
附图标记说明:1、治具固定板,2、外置固定圈,3、固定板传动座,4、安装片固定板,5、固定条安装片,6、挡片固定条,601、第一固定条,602、第二固定条,603、第三固定条,604、第四固定条,7、工件安装治具,8、渐变挡片,801、第一挡片,802、第二挡片,803、第三挡片,TI3O5(五氧化三钛)层901、SIO2(二氧化硅)层902、TI3O5(五氧化三钛)层903、SIO2(二氧化硅)层904、TI3O5(五氧化三钛)层905、ZRO2(二氧化锆)层906、UV纹理层907 和PC板材908。Description of reference numerals: 1. Fixture fixing plate, 2. External fixing ring, 3. Fixing plate transmission seat, 4. Mounting plate fixing plate, 5. Fixing strip mounting plate, 6. Blocking plate fixing strip, 601,
具体实施方式Detailed ways
下面对本实用新型进行详细说明,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The present utility model will be described in detail below, and the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型通过改进在此提供一种上下渐变的镀膜装置,本实用新型的技术方案是:The present utility model provides a kind of coating device with up and down gradient through improvement, and the technical scheme of the present utility model is:
实施例一:Example 1:
如图1-图4所示,一种上下渐变的镀膜装置,包括外置固定圈2,外置固定圈2的内部设置有若干个治具固定板1,治具固定板1的外部为扇形,治具固定板1的外壁开设有通孔,治具固定板1扇形小端开设有弧形的凹槽,治具固定板1的小端凹槽内设置有固定板传动座3;As shown in Fig. 1-Fig. 4, a coating device with vertical gradient includes an
固定板传动座3的上端设置有若干个安装片固定板4,且安装片固定板4 的上端固定有固定条安装片5,固定条安装片5的外壁设置有挡片固定条6,挡片固定条6的一侧设置有渐变挡片8。The upper end of the fixed
外置固定圈2起到固定治具固定板1的作用,同时多个治具固定板1能够均匀的安装在外置固定圈2内,方便对定治具固定板1进行维护的工作,同时固定板传动座3上的安装片固定板4起到挡片固定条6的作用,通过挡片固定条6对渐变挡片8的位置进行固定,使一排弧形分布的渐变挡片8能够准确的处于一排弧形分布的工件安装治具7的下方,通过控制两个渐变挡片8之间间距,以此来控制工件安装治具7上产品的未遮挡区域,增加产品镀膜的准确性。The
具体的,治具固定板1靠近安装片固定板4的一面设置有四排工件安装治具7,四排工件安装治具7均为弧形分布,四排工件安装治具7到治具固定板1大端外壁之间的距离分别为10cm、38cm、65cm和91cm。Specifically, the side of the
工件安装治具7起到固定产品的作用,同时工件安装治具7之间的间距能够根据产品进行调整,使产品能够准确的位于渐变挡片8的位置,而且工件安装治具7可以提高螺丝固定在治具固定板1上,这样方便使用者对工件安装治具7的位置进行调整。The
具体的,安装片固定板4至少设置有六个,且安装片固定板4均匀分布在固定板传动座3上,固定条安装片5位于安装片固定板4的中心线上,且固定条安装片5与安装片固定板4之间的角度为90°。Specifically, there are at least six mounting
安装片固定板4起到固定挡片固定条6位置的作用,同时安装片固定板4 处于固定板传动座3的中心线上,固定板传动座3和安装片固定板4能够形成“T”形比较牢固的结构,而且能够使四个挡片固定条6能够对应到弧形分布的工件安装治具7的位置,增加阻挡的效果。The mounting
实施例二:Embodiment 2:
如图1-图4所示,一种上下渐变的镀膜装置,包括外置固定圈2,外置固定圈2的内部设置有若干个治具固定板1,治具固定板1的外部为扇形,治具固定板1的外壁开设有通孔,治具固定板1扇形小端开设有弧形的凹槽,治具固定板1的小端凹槽内设置有固定板传动座3;As shown in Fig. 1-Fig. 4, a coating device with vertical gradient includes an
固定板传动座3的上端设置有若干个安装片固定板4,且安装片固定板4 的上端固定有固定条安装片5,固定条安装片5的外壁设置有挡片固定条6,挡片固定条6的一侧设置有渐变挡片8。The upper end of the fixed
外置固定圈2起到固定治具固定板1的作用,同时多个治具固定板1能够均匀的安装在外置固定圈2内,方便对定治具固定板1进行维护的工作,同时固定板传动座3上的安装片固定板4起到挡片固定条6的作用,通过挡片固定条6对渐变挡片8的位置进行固定,使一排弧形分布的渐变挡片8能够准确的处于一排弧形分布的工件安装治具7的下方,通过控制两个渐变挡片8之间间距,以此来控制工件安装治具7上产品的未遮挡区域,增加产品镀膜的准确性。The
具体的,挡片固定条6包括第一固定条601、第二固定条602、第三固定条603和第四固定条604,第一固定条601、第二固定条602、第三固定条603 和第四固定条604外部均为弧形,且第一固定条601、第二固定条602、第三固定条603和第四固定条604到治具固定板1之间的距离分别为20cm、19cm、 19cm和18cm。Specifically, the
具体的,第一固定条601、第二固定条602、第三固定条603和第四固定条604外部均为弧形,且第一固定条601、第二固定条602、第三固定条603 和第四固定条604的两端分别固定在两个固定条安装片5上。Specifically, the exteriors of the first fixing
第一固定条601、第二固定条602、第三固定条603和第四固定条604能形成四个固定的区域,通过第一固定条601、第二固定条602、第三固定条603 和第四固定条604使渐变挡片8形成四个不同的遮挡区域,增加The
具体的,渐变挡片8包括第一挡片801、第二挡片802和第三挡片803,第一挡片801、第二挡片802和第三挡片803的一端均开设有通孔,且第一挡片801、第二挡片802和第三挡片803的另一端均为尖状,第一挡片801、第二挡片802和第三挡片803的尖端的倾斜角度依次增加,第一挡片801、第二挡片802和第三挡片803的宽度均为55cm,且第一挡片801、第二挡片802 和第三挡片803的长度分别为140mm、140mm和90mm。Specifically, the
第一挡片801、第二挡片802和第三挡片803的外部形状不同,这样第一挡片801、第二挡片802和第三挡片803阻挡的区域便不同,第一挡片801、第二挡片802和第三挡片803在同一条弧形条上形成上半部分弧形的抛物线结构,以下也形成了下半部分弧形的抛物线结构,因此可以在蒸镀时控制好挡片的半径,以实现颜色的由浅到深的变化,起到控制渐变颜色的作用,增加镀膜的质量。The outer shapes of the
实施例三:Embodiment three:
如图1-图4所示,一种上下渐变的镀膜装置,包括外置固定圈2,外置固定圈2的内部设置有若干个治具固定板1,治具固定板1的外部为扇形,治具固定板1的外壁开设有通孔,治具固定板1扇形小端开设有弧形的凹槽,治具固定板1的小端凹槽内设置有固定板传动座3;As shown in Fig. 1-Fig. 4, a coating device with vertical gradient includes an
固定板传动座3的上端设置有若干个安装片固定板4,且安装片固定板4 的上端固定有固定条安装片5,固定条安装片5的外壁设置有挡片固定条6,挡片固定条6的一侧设置有渐变挡片8。The upper end of the fixed
外置固定圈2起到固定治具固定板1的作用,同时多个治具固定板1能够均匀的安装在外置固定圈2内,方便对定治具固定板1进行维护的工作,同时固定板传动座3上的安装片固定板4起到挡片固定条6的作用,通过挡片固定条6对渐变挡片8的位置进行固定,使一排弧形分布的渐变挡片8能够准确的处于一排弧形分布的工件安装治具7的下方,通过控制两个渐变挡片8之间间距,以此来控制工件安装治具7上产品的未遮挡区域,增加产品镀膜的准确性。The
具体的,的一种上下渐变的镀膜装置的渐变色调整方法,其特征在于:方法包括以下步骤:Specifically, a method for adjusting the gradient color of a coating device with a gradient up and down is characterized in that: the method includes the following steps:
第一步:产品上机,将需要镀膜的产品设置在工件安装治具7上;The first step: the product is put on the machine, and the product that needs to be coated is set on the
第二步:安装挡片固定条6,根据产品将挡片固定条6设置在挡片固定条 6上;The second step: install the blocking
第三步:电子枪镀膜加工,通过驱动装置带动治具固定板1和安装片固定板4进行转动;The third step: electron gun coating processing, drive the
第四步:蒸镀加工;The fourth step: evaporation processing;
第五步:关闭设备;Step 5: Turn off the device;
第六步:取出工件安装治具7上加工的产品。Step 6: Take out the product processed on the
具体的,渐变挡片8以平面的方式排列固定在第一固定条601条上,形成第一挡片组合;Specifically, the gradient baffles 8 are arranged and fixed on the first fixing bars 601 in a plane manner to form a first baffle combination;
渐变挡片8以平面的方式排列固定在第二固定条602上,形成第二挡片组合;The gradient baffles 8 are arranged and fixed on the
渐变挡片8以平面的方式排列固定在三固定条603上,形成第三挡片组合;The gradient baffles 8 are arranged and fixed on the three fixing
渐变挡片8以平面的方式排列固定在第四固定条604上,形成第四挡片组合。The
具体的,渐变挡片8在第一固定条601、第二固定条602、第三固定条603 和第四固定条604与四排工件安装治具7上产品的位置相对应。Specifically, the positions of the first fixing
第一固定条601、第二固定条602、第三固定条603和第四固定条604能够形成四组摆放环形空间,称为第一组摆放环形空间、第二组摆放环形空间、第三组摆放环形空间、第四组摆放环形空间,同时四组摆放环形空间与四组挡片组合是一一对应的,第一固定条601、第二固定条602、第三固定条603 和第四固定条604上的渐变挡片8能够形成不同阻挡范围,而且第一挡片801、第二挡片802和第三挡片803大小能够进行顺序排列,这样由小到大遮挡,使得蒸镀的颜色由浅到深变化。The
根据图5所示,本实用新型适用于一种改善膜层结构性能方法,其中膜各层自上而下采用TI3O5(五氧化三钛)层901、SIO2(二氧化硅)层902、 TI3O5(五氧化三钛)层903、SIO2(二氧化硅)层904、TI3O5(五氧化三钛)层905、 ZRO2(二氧化锆)层906、UV纹理层907和PC板材908。As shown in FIG. 5 , the present invention is applicable to a method for improving the structural performance of the film layer, wherein each layer of the film adopts TI3O5 (titanium pentoxide)
膜层结果的重点是第一层使用ZRO2(二氧化锆)打底层,ZRO2(二氧化锆) 层906由于密度、材料本身的柔性好,对PC板材908附着力性能匹配,可以批量性使用,这个材料的性质的水煮测试、紫外光线测试、盐雾等性能测试可以满足客户需求,可以批量生产。The focus of the film layer results is that the first layer uses ZRO2 (zirconium dioxide) as the bottom layer. Due to the good density and flexibility of the material itself, the ZRO2 (zirconium dioxide)
工作原理:首先将产品安装在工件安装治具7上,根据渐变的程度设置第一挡片801、第二挡片802和第三挡片803的排列顺序,同时将第一挡片 801、第二挡片802和第三挡片803设置到第一固定条601、第二固定条602、第三固定条603和第四固定条604上,之后将该装置设置在电子枪镀膜装置的顶部,通过驱动装置带动该装置进行转动,这样工件安装治具7和渐变挡片8能够进行转动,之后在使用的过程,第一固定条601、第二固定条602、第三固定条603和第四固定条604上的第一挡片801、第二挡片802和第三挡片803能够形四组摆放环形空间,称为第一组摆放环形空间、第二组摆放环形空间、第三组摆放环形空间、第四组摆放环形空间,第一组摆放环形空间、第二组摆放环形空间、第三组摆放环形空间、第四组摆放环形空间能够与工件安装治具7的位置相对应,自转时带动着产品在渐变治具外周一圈一圈地旋转,第一组摆放环形空间、第二组摆放环形空间、第三组摆放环形空间、第四组摆放环形空间中的第一挡片801、第二挡片802和第三挡片803能够阻挡膜料,这样膜料在产品上边能够形成不同的渐变色,而且在生产过程中,未遮挡区域颜色在可控范围内,其他条件满足的情况下,微调整渐变小挡板既可以,使用操作比较方便,通过以上操作步骤将TI3O5(五氧化三钛)层901、 SIO2(二氧化硅)层902、TI3O5(五氧化三钛)层903、SIO2(二氧化硅)层904、 TI3O5(五氧化三钛)层905、ZRO2(二氧化锆)层906镀到UV纹理层907上。Working principle: first install the product on the
上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description enables those skilled in the art to realize or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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